MasterChef G49201 User manual

DISCOVER 4-BURNER
PROPANE BARBECUE
Assembly Manual
085-0204-4 / G49201
1 YEAR LIMITED WARRANTY
CSA/ANSI Z21.58-2022 / CSA 1.6-2022
CSA/ANSI Z21.58-2022 / CSA 1.6-2022 CSA/ANSI Z21.58-2022 / CSA 1.6-2022
CSA/ANSI Z21.58-2022 / CSA 1.6-2022
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.
Manual Revision #: 2023.11.03 MK
Master No. 211648

DANGER
1. If you smell gas:
a. Shut o gas to the appliance.
b. Extinguish any open ame.
c. Open lid.
d. If odour continues, keep
away from the appliance and
immediately call your gas
supplier or your re department.
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
WARNING
Failure to follow all of the
manufacturer’ s instructions could result
in hazardous res, explosions, property
damage, serious personal injury or even
death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES.
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
WARNING
1. Do not store or use gasoline
or other ammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected
for use must not be stored in
the vicinity of this or any other
appliance.
WARNING
IN DIRECT SUNLIGHT, AND IN
OPERATION, YOUR BARBECUE’S
STAINLESS STEEL AND PAINTED STEEL
PARTS CAN BECOME VERY HOT.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY.
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING.
1-855-453-2150
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the
barbecue at all times.
HEAVY ARTICLE: NEEDS 2 TO LIFT
To order non-warranty replacement parts or accessories, or to register your warranty,
please visit us at
www.masterchefbbqs.com

3
HARDWARE PACK
1/4” X 18 Screw Assembly
X 2
1/4” - 20UNC X 13 Screw
X 38
NO.5 - 40 UNC X 10 Screw
X 3
φ6.5 Aluminum Washer
X 6
NO.10 - 24UNC X 13 Screw
X 6
Hitch Pin
X 2
ST4.2 X 8 Tapping Screw
X 12
Washer (Wheel)
X 2
1 3
4
9
5 6
8
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4” x 18 Screw Assembly G560-3900-9091 2
2 φ6.5 Aluminum Washer G466-0042-9000 6
3 1/4 " - 20UNC X 13 Screw 20120-13013-036 38
4 NO.10 - 24UNC X 13 Screw 20124-10013-036 6
5 ST4.2 X 8 Tapping screw 24200-42008-136 12
6 NO.10 - 24UNC X 23 Screw 20124-10023-036 2
7 NO.10 - 20UNC Nut 31224-10000-036 2
8 Axle Spacer G426-0008-9088 2
9 Hitch Pin G306-0005-9088 2
10 Washer (Wheel) 40300-08000-036 2
11 NO.5 - 40 UNC X 10 Screw 20124-05010-036 3
TOOLS NEEDED FOR ASSEMBLY
• #2 Star-head screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. The grill is heavy; two people are
recommended to complete assembly.
2
Axle Spacer
X 2
7
10 11
NO.10 - 24UNC X 23 Screw
X 2
NO.10 - 20UNC Nut
X 2

4
PARTS LIST (PROPANE) FOR 085-0204-4 / G49201
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G492-0700-01
AB 1 Thermometer G492-0013-01
AC 1 Top lid handle G492-0012-01
AD 2 Top lid handle bezel G492-0015-01
AE 4 Lid bumpers G527-0002-01
AF 2 Top lid screws G425-0006-01
BA 1 Burner box assembly G492-0300-01
BB 4 Main burner G492-0401-01
BC 1 Electrode set, main burner G492-0008-01
BD 3 Carryover assembly G428-5102-01
BE 4 Flame tamer G492-0011-01
BF 3 Cooking grate G425-0001-01
BG 1 Warming rack G425-0002-01
BH 1 Heat shield G425-5607-01
BI 1 Grease cup G430-0033-01
BJ 1 Grease cup hook G305-0043-01
CA 1 Control panel G492-0500-01
CB 4 Control knob G492-0010-01
CC 1 Ignitor G451-000D-01
CD 1 Manifold assembly G492-3300-01
CE 1 Regulator G425-5702-01
DA 1 Side shelf table, right G492-1500-01
DB 1 Side shelf support brace, right G425-5201-01
DC 1 Side shelf table, left G492-1400-01
DD 1 Side shelf support brace, left G425-5301-01
DE 3 Tool hook G429-0007-01
EA 1 Front cart leg with end cap, right G492-0003-01
EB 1 Rear cart leg with end cap, right G492-0004-01
EC 1 Lower brace, right G492-1800-01
ED 1 Tank exclusion wire, right G492-0018-01
EE 1 Front cart leg with end cap, left G492-0001-01
EF 1 Rear cart leg with end cap, left G492-0002-01
EG 1 Lower brace, left G492-1700-01
EH 2 Upper brace G492-1600-01
EI 1 Match holder G401-0079-01
EJ 1 Gas tank support G492-0017-01
EK 1 Upper back brace G492-0200-01
EL 1 Lower back brace G492-0100-01
EM 1 Upper front panel G492-0006-01
EN 1 Lower front panel G492-0005-01
EO 1 Tank exclusion wire G492-0019-01
EP 1 Bottle opener G492-0014-01
FA 2 Wheel G437-0037-01
FB 2 Wheel axle G426-0007-01
FC 2 Feet G492-0007-01
G1 1 Hardware pack G492-B001-01
G2 1 Assembly instructions G492-M001-01
G3 1 Safe use and care manual G492-M001-02

5
EXPLODED DIAGRAM (PROPANE) FOR 085-0204-4 / G49201
HARDWARE
PACK
G1
G2 G3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL
AA
AC
DA
DE
EA
EB
EP
EC
EE EK
EL
EM
EN
EI
EJ
EF
EG
FA
FB
FC
EH ED
EH
DB
DC
DD
AB
AE
AF
AD
BA
BI
BJ
CA
CB
BB
BD
BE
BF
BG
BC
CC
CDCE
EO
BH

6
1
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
YOU WILL NEED:
6
6
6
6
3
3
X 4
X 4
B
A
EG
EH
ATTENTION:
Part EG is used for installing
the propane tank in step 21.
EE
EE
EF

7
YOU WILL NEED:
YOU WILL NEED:
6
6
6
6
3
3
X 4
X 4
2
ASSEMBLY INSTRUCTIONS
B
A
EC
EH
ED
ED
EA
EB
EB

8
ASSEMBLY INSTRUCTIONS
3YOU WILL NEED:
66
5
X 8
✔✖
EE
EA

9
ASSEMBLY INSTRUCTIONS
4
B
A
EN
EM
ATTENTION: DO NOT TIGHTEN SCREWS.
EA EE
ATTENTION: TIGHTEN ALL SCREWS.

10
ASSEMBLY INSTRUCTIONS
5
B
A
YOU WILL NEED:
YOU WILL NEED:
6
6
6
6
3
3
X 4
X 4
EK
EL
ATTENTION: TIGHTEN ALL SCREWS.
EB
EF

11
ASSEMBLY INSTRUCTIONS
6
8
88
9
9
10
9
YOU WILL NEED:
76
8
X 2
9 10
5
X 2 X 2
FB
X 2
X 4
10
FB
FA
FA
FC FC
FB
10
5
5
FC

12
ASSEMBLY INSTRUCTIONS
7
EJ
EJ
EF
(2)
EE
(1)

13
YOU WILL NEED:
8
ASSEMBLY INSTRUCTIONS
67
X 1
6
X 1
EO
EN
EM
EL
EK

14
ASSEMBLY INSTRUCTIONS
9YOU WILL NEED:
66
3
X 2
BH

15
ASSEMBLY INSTRUCTIONS
BA
YOU WILL NEED:
66
3
X 4
AA
BA
Attention: Feed the electrode set (BC) attached to
the main burner through the hole on
the left side of the burner box.
BC
10

16
CB
ASSEMBLY INSTRUCTIONS
11

17
DA
DE
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
66
4
X 2
B
YOU WILL NEED:
66
11
X 3
A
DB
DA
12

18
ASSEMBLY INSTRUCTIONS
C
ATTENTION: TIGHTEN ALL SCREWS.
12

19
ASSEMBLY INSTRUCTIONS
12 D
YOU WILL NEED:
3
X 1
DA
BA

20
ASSEMBLY INSTRUCTIONS
12 E
YOU WILL NEED:
2
X 3
3
X 3
DA
BA