MasterChef S480 User manual

S480 Barbecue
Assembly Manual
85-3064-8 (G43237) Propane
85-3065-6 (G43238) Natural Gas
1 YEAR LIMITED WARRANTY
Manual Revision #: 12022013 PD
TM
MC
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012 ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.

DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
WARNING
1. Do not store or use gasoline or other
ammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL AND
PAINTED STEEL PARTS CAN BECOME
VERY HOT.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-855-453-2150
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com

1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy. You should have at least two people
assemble the barbecue together.
Notes: Do not fully tighten all the nuts during
this initial stage.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
1/4” X 13mm Screw
X 20
#8X3/8” Self Tapping Screw
X 12
Wheel Spacer
X 2
¼” - 20UNC Nut
X 8
Ø7 Fiber Washer
X 8
Hitch Pin
X 1
Washer (Wheel)
X 1
1 2 3
4 5 6
7
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4” x 13mm Screw 20120-13013-036 20
2 1/4”-20UNC nut 31220-13000-036 8
3 #8X3/8” self tapping screw 24200-42008-136 12
4 φ7 Fiber washer G431-0018-9000 8
5 Wheel spacer G305-0024-9088 2
6 Hitch pin G306-0005-9088 1
7 Washer 40300-08000-036 1

2
PARTS LIST PROPANE FOR 8530648 G43237
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G432-F000-01
AB 1 Thermometer and bezel G432-000K-01
AC 2 Lid handle brackets G352-0015-01
AD 1 Top lid handle G432-000J-01
AE 2 Lid bumpers-back G303-0038-01
AF 2 Lid bumpers-front G430-00B8-01
AG 2 Screws for lid G430-0024-02
BA 1 Burner box assembly G432-F100-01
BB 4 Burner G432-B600-01
BC 1 Electrode set, main burner G501-0010-01
BD 3 Burner brace assembly G432-0078-01
BE 4 Flame tamer G430-0005-01
BF 3 Cooking grate G432-4300-01
BG 1 Warming rack G432-0001-01
CA 1 Control panel G432-000H-01
CB 1 Manifold assembly G432-5B00-01
CC 1 Regulator G511-0031-01
CD 4 Bezel, control knob G430-0027-02
CE 4 Control knob G432-0090-01
CF1 1 Electronic ignition assembly G409-0021-A1
CF2 1 Electronic ignition button G409-0030-01
CG 1 Grease cup hook G305-0043-01
CH 1 Grease cup G430-0033-02
CI 1 Heat shield G432-Q101-01
DA 1 Cart side panel, right G451-0D00-01
DB 1 Cart side panel, left G451-0C00-01
DC 2 Back Brace G432-E300-01
DD 1 Front panel G432-0033-01
DE 2 End caps G430-0023-01
DF 2 Wheel G210-0018-02
DG 1 Wheel axle G430-0007-02
DH 1 Match holder G401-0079-01
DI 1 Tank exclusion G432-5302-01
DJ 1 Gas Tank Support G307-0016-01
EA 1 Side shelf table, right G451-0B00-01
EB 1 Side shelf fascia, right G451-0061-01
EC 1 Side shelf table, left G451-0A00-01
ED 1 Side shelf fascia, left G451-0060-01
F1 1 Hardware pack G432-B037-01
F2 1 Assembly instructions G432-M037-01
F3 1 Safe use and care manual G451-M018-02

3
EXPLODED DIAGRAM PROPANE FOR 8530648 G43237
BF
BE
BA
CA
AG
AE
AF
AC
BG
AB
AA
AD
CI
BC
CC
DF
DG
DA
DC
CD
EA
CG
CH
EB
DE
DH
DI
CB
DB
DD
DJ
BB
BD
CF2
CF1
EC
ED
CE
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

4
PARTS LIST NATURAL GAS FOR 8530656 G43238
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G432-F000-01
AB 1 Thermometer and bezel G432-000K-01
AC 2 Lid handle brackets G352-0015-01
AD 1 Top lid handle G432-000J-01
AE 2 Lid bumpers-back G303-0038-01
AF 2 Lid bumpers-front G430-00B8-01
AG 2 Screws for lid G430-0024-02
BA 1 Burner box assembly G432-5H00-01
BB 4 Burner G432-B600-01
BC 1 Electrode set, main burner G501-0010-01
BD 3 Burner brace assembly G432-0078-01
BE 4 Flame tamer G430-0005-01
BF 3 Cooking grate G432-4300-01
BG 1 Warming rack G432-0001-01
CA 1 Control Panel G432-000H-01
CB 1 Manifold assembly G432-5K00-01
CC 1 Natural gas hose G501-0099-01
CD 4 Bezel, control knob G430-0027-02
CE 4 Control knob G432-0090-01
CF1 1 Electronic ignition assembly G409-0021-A1
CF2 1 Electronic ignition button G409-0030-01
CG 1 Grease cup hook G305-0043-01
CH 1 Grease cup G430-0033-02
CI 1 Heat shield G432-Q101-01
DA 1 Cart side panel,right G451-0D00-01
DB 1 Cart side panel,left G451-0C00-01
DC 2 Back Brace G432-E300-01
DD 1 Front panel G432-0033-01
DE 2 End Caps G430-0023-01
DF 2 Wheel G210-0018-02
DG 1 Wheel Axle G430-0007-02
DH 1 Match holder G401-0079-01
EA 1 Side shelf table (right) G451-0B00-01
EB 1 Side shelf fascia (right) G451-0061-01
EC 1 Side shelf table (left) G451-0A00-01
ED 1 Side shelf fascia (left) G451-0060-01
F1 1 Hardware pack G432-B037-01
F2 1 Assembly instructions G432-M037-01
F3 1 Safe use and care manual G451-M018-02

5
EXPLODED DIAGRAM NATURAL GAS FOR 8530656 G43238
BF
BE
BA
CA
AG
AE
AF
AC
BG
AB
AA
AD
CI
BC
CC
DF
DG
DA
DC
CD
EA
CG
CH
EB
DE
DH
CB
DB
DD
BB
BD
CF2
CF1
EC
ED
CE
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

6
PROPANE MODEL ONLY.
NATURAL GAS MODEL WILL NOT
HAVE TANK EXCLUSION (DI) AS
SHOWN.
Note: You will need two people for this step.
Assemble the tank exclusion (DI) to the left and
right cart side panels (DB, DA), as shown.
Note: The left cart side panel (DB) will have
large holes on the end of the legs for
assembling the wheel axle (DG).
Note: the tank exclusion should sit in the
middle hole on the left and right side panel.
1
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
3
X 6
DI
Front View
Close Up
Close Up
a. Assemble the front panel (DD) to the left and
right cart side panels (DA and DB) as shown.
2DB
DA
DI
DD
DA
DB
DA
DI
A
B
b. Ensure that the slots on the tank exclusion (DI)
align with the slots on the front panel.

7
Note: Turn Cart assembly upside down.
a. Place wheel (DF) and wheel spacer (#5) onto
the wheel axle (DG). “Cone”side of wheel
should be against cart side panel, gure B.
b. Insert wheel axle assembly (DG) through wheel
axle hole in the front and rear of the left cart
side panel (DB), as shown.
c. To complete wheel assembly position the
wheel spacer (#5), wheel (DF), wheel washer
(#7) and hitch pin (#6), onto wheel axle (DG)
as shown.
d. Insert end caps (DE) into right cart side panel
(DA).
Assemble two back braces (DC) to the left and
right cart side panels (DA and DB) as shown.
3
4
ASSEMBLY INSTRUCTIONS
876
YOU WILL NEED:
YOU WILL NEED:
5
1
X 2
X 8
6
X 1
7
X 1
Back View
DF
5
57
6
DF
DG
DD
A
DE
DD
DC
DC
DB
Close upClose up
C
B
56
7

8
PROPANE MODEL ONLY.
Assemble the gas tank support (DJ) to left cart
side panel (DB).
Note: TWO PEOPLE required for this step.
Ensure that the regulator hose (CC) (Propane
models only) is hanging outside of cart.
Position the lid and burner box assembly (A&B),
onto the cart assembly (C), and assemble.
YOU WILL NEED:
ASSEMBLY INSTRUCTIONS
1
X 4
A B
+
C
A
B
Back View
Close up
DB
DJ
BA
5
6
DB
DJ
DB
CC

9
ASSEMBLY INSTRUCTIONS
7RIGHT SIDE SHELF ASSEMBLY
a. Insert the right side shelf assembly
(EA & EB) into the two support brackets
located on the right side of the burner box
assembly (BA).
b. Ax the right side shelf table (EA) to the
burner box assembly (BA). (Figure B and C)
c.
d. Ax the right side shelf fascia (EB) to the
control panel (CA).
Securely tighten all hardware.
YOU WILL NEED:
YOU WILL NEED:
1
2
4
X 4
X 4
X 4
YOU WILL NEED:
3
X 3
BA
EA
BA
CA
EB
D
B
Right side view
Back View
View, under right side shelf
View, under right side shelf
EA
EB
BA
C
EA
EB
BA
A
A1
A1
A1
B2 B2
B2

10
ASSEMBLY INSTRUCTIONS
8LEFT SIDE SHELF ASSEMBLY
a. Insert the left side shelf assembly (EC and ED)
into the two support brackets located on the
left side of the burner box assembly (BA).
b. Ax the left side shelf table (EC) to the burner
box assembly (BA). (Figure B and C)
Securely tighten all hardware.
c. Ax the left side shelf fascia (ED) to the
control panel (CA).
Securely tighten all hardware.
YOU WILL NEED:
3
X 3
YOU WILL NEED FIGURE B:
YOU WILL NEED FIGURE C:
1
2
4
X 4
X 4
X 4
EC
ED
ED
BA
EC
C
B
D
A
BA
EC
CA
ED
BA
View, under left side shelf
Back view
View, under left side shelf
CA
A1
B2
A1
A1
B2
B2
BA

11
ASSEMBLY INSTRUCTIONS
9
A
Place the ame tamers (BE) into the burner box.
Place the cooking grates (BF) into the burner box
(BA).
BF
BE
10
Close up, front view
Close up, back view
BE
BE
B
C

12
To assemble the warming rack (BG), insert the
stationary wire into the holes on the sides of
the lid. Insert warming rack pivot legs into the
holes on the inside of the burner box assembly
(BA), as shown.
ASSEMBLY INSTRUCTIONS
12
BG
Stationary Wire
Hang the grease cup hook (CG) from the bottom
of the burner box (BA), and place grease cup (CH)
into position.
PROPANE MODEL SHOWN
CAUTION
Failure to assemble grease cup hook and grease
cup will cause hot grease to drip from the
bottom of the BBQ burner box, with the risk of
re, property damage, or personal injury.
CG
CG
CH
CI
CH
Pivot Legs
Back view
Close up
A
B
11

13
ASSEMBLY INSTRUCTIONS
13 PROPANE MODEL SHOWN
FOR NATURAL GAS MODEL,
FOLLOW STEP 14.
Position the 20lb propane tank into the notches
located on the bottom of the left cart side panel
(DB). Position the gas tank support (DJ) onto the
tank collar. Attach the regulator coupling nut
(CC) to the propane tank valve.
ATTENTION
LP Cylinder is sold separately.
Use only LP tanks that are equipped with an
OPD (Overll protection device). Fill and leak
check before attaching to the BBQ hose and
regulator. See Safe Use and Care Manual, leak
test procedure for more information
CAUTION
Cylinder valve must face to the front of cart
once the tank is attached.
Failure to install cylinder correctly may allow
gas hose to be damaged in operation, resulting
in re.
WARNING
Always keep LP cylinder in upright position
during use, transport and storage.
WARNING
When assembling regulator onto LP cylinder,
ensure that the regulator is assembled below
the support bar, as shown.
CC
DJ

14
ASSEMBLY INSTRUCTIONS
15 Electronic ignition battery not included.
Unscrew the electronic ignition button (CF2) and
insert one AA battery into the electronic ignition
battery compartment (CF1), with the positive
end facing outward.
CF1
CF2
+
-
14 NATURAL GAS MODELS ONLY
Attach the natural gas hose (CC) to the
manifold (CB), as shown.
ATTENTION
In order to complete installation of your natural
gas BBQ a 1/2” or 3/8” adapter may be required
to connect your BBQ’s natural gas hose to your
home gas supply. Contact your natural gas
supplier to purchase the necessary part.
Left side view
CB
CC

Visit www.masterchefbbqs.com
to complete product registration
Master Chef® Customer Service
1-855-453-2150
Trileaf Distributions Trifeuil
Toronto, Ontario M4S 2B8