Mastervolt MLI Ultra 12/3000 User manual

Quick Start GuideMLI Ultra 12/3000, 12/6000, 24/6000
10000020647/01
Unpacking
Included parts
AMLI Ultra
BMounting straps
C2x M8 Bolt, spring washer and washer
DMasterBus terminator
ECZone drop cable
FUser and installation manual
Required parts and tools
GDisplay
HSafety relay
IT Fuse holder and Fuse
JMasterBus cable (in case of a MasterBus
network)
KDC main wiring (+ and-)
LHexagon socket wrench (13mm / 1
/
2″)
MFlat screwdriver (2mm / 1
/
16″)
Included
Required tools
A
CD
J
EF
B
I GH
K
M
L
Required
_
+
Important safety instructions
• Always install an external safety relay!
• Do not short-circuit the device.
• Only use a Lithium compatible charger.
• Observe the positive (+) and negative (–) marks on the device.
• Use DC cables with an appropriate size.
• Do not damage, open or drop the device.
• Do not expose the device to heat or re.
• When you transport the device, make sure that the device is upright and in its original package or equivalent.
• If the device has a leakage, do not touch or swallow the released materials or inhale the released gases. If skin
contact, eye contact or inhalation occurs, take the necessary rst aid measures immediately. Refer to the material
safety data sheet for Lithium-Ion batteries at www.mastervolt.com.
Location specications
Install the device:
-in a well ventilated room,
-protected against rain, snow, water, vapor,
moist and dust,
-away from heat sources,
-in upright position,
-at least 1 cm away from another Lithium-Ion battery,
-Secure the device with mounting straps or equivalent.
Refer to the manual
The quick start guide contains a brief overview of the device. Please refer to the manual for
more detailed instructions. Scan the QR code to download the manual.

Safety relay
The use of a safety relay is mandatory.
This example shows the blue sea systems ‘ML RBS remote battery switch’ with manual control.
Remote On Remote O Lock o Service lock
Connect the device to load
and charging devices
Disconnect the device to
load and charging devices
Prevent remote operation Use a tie wrap to secure for
servicing
FB D
1 2 3 4 5 8
I
C D
H
System parts
CNegative terminal
DPositive terminal
HSafety relay
IT Fuse holder and Fuse
Safety relay connections
1Red
2Brown
3Orange
4Black + one end of the jumper wire
5Yellow
8Other end of Jumper wire
Note!
Right out of the box, a jumper wire is set to pins 4 and 5 of the MLI Ultra’s safety relay connector, as a reminder
to install the relay. Connect the jumper wire to pins 4 and 8 and connect the safety relay to pins 1 to 5 (see
drawing below).
Two screws allow the connector block to be temporarily detached from the battery case to make it easier to
connect the wires.
Description
The device is a Lithium-Ion battery to operate heavy loads for an extended period of time.
The device consists of a waterproof electronics box with Lithium-Iron Phosphate cells.
AB C
EF
G
B
D
A
Main parts
AHandle
BPosition for Mounting strap
CNegative battery terminal
DPositive battery terminal
EMasterBus / CZone connection
FSafety relay connector
GDIP switch cover and LED indicators

Connecting a single MLI Ultra in a MasterBus network
12345
OFF OFF
Switch o all loads and
power sources.
Tilt the side handles. Integrate the T-fuse
holder in the + wire.
Set the safety relay to
“Lock o”.
Integrate the safety relay
in the + wire.
678910
FB D
1 2 3 4 5
8
_
+
Connect the safety relay
connector block.
Connect the DC main
wiring to the terminals.
Cover the terminals. Connect network cabling. Start commisioning.
Commisioning
11 12 13 14 15
_
+
CMR CombiMaster
Charging Bulk
14.3 v0
A
230 v0.0 A
230 v0 W
0 A
Check all wiring and
connections.
Set the safety relay to
“remote o”.
Instal the T-fuse. Verify the current of the
battery is 0A.
Set the safety relay to
“remote on”.
16 17 18 19 20
ON OFF
CMR CombiMaster
Charging Bulk
14.3 v-30
A
230 v0.0 A
230 v0 W
-30 A
OFF ON
CMR CombiMaster
Charging Bulk
14.3 v30
A
230 v0.0 A
230 v0 W
30 A
Switch on some loads. Verify that a current ows
from the battery.
Switch o load and switch
on charger.
Verify that a current ows
to the battery.
Charge battery till charger
switch to the oat stage.
Warning!
The safety relay automatically prevents unsafe overcharge, overdischarge and overheating. The safety relay
opens automatically if built-in thresholds are met. This is called a Battery Safety Event. When voltages and
temperatures are within safe operating range, the safety relay can be reset (REMOTE ON).
If the relay trips again, a non-resettable battery safety event occurred. In that case, set the safety relay to
“LOCK OFF” and contact your supplier or Mastervolt.

P.O.Box 22947, NL-1100 DK Amsterdam, The Netherlands.
www.mastervolt.com
Technical data Technical specications
Battery chemistry Lithium Iron Phosphate
Protection degree IP65 (electronics cabinet)
Parallel connection yes
Series connection yes, up to 10 batteries - systems over 48 V
require a separate battery box to prevent
access to high voltage parts
Protections over voltage, under voltage,
over temperature
Safety relay to be added mandatorily, product code
7700B-BSS (12V), 7702B-BSS (24V)
Safety relay controls integrated
General specications MLI Ultra 12/3000 MLI Ultra 12/6000 MLI ULTRA 24/6000
Nominal battery voltage 12 V 12 V 24 V
Nominal battery capacity 230 Ah 460 Ah 230 Ah
Nominal battery energy capacity 3000 Wh 6000 Wh 6000 Wh
Cycle life 3500 cycles at 80 %
DOD at 25 ⁰C,
max. C/3 charge and C/2
discharge
3500 cycles at 80 %
DOD at 25 ⁰C,
max. C/3 charge and C/2
discharge
3500 cycles at 80 %
DOD at 25 ⁰C,
max. C/3 charge and C/2
discharge
Max. charge current 230 A 460 A 230 A
Recommended charge current ≤ 80 A ≤ 160 A ≤ 80 A
Max. discharge current 500 A 500 A 500 A
Continuous discharge current ≤ 200 A ≤ 300 A ≤ 200 A
Peak discharge current 1800 A (10 sec.) 1800 A (10 sec.) 1800 A (10 sec.)
Battery monitoring integrated integrated integrated
MasterBus communication Yes Yes Yes
CZone communication Yes Yes Yes
Terminals M8 M8 M8
Mounting position upright (recommended)
or either long side
upright (recommended)
or either long side
upright (recommended)
or either long side
Max. outer dimensions lxwxh
(incl. terminals/grip handles),
341 x 197 x 355 mm
(13.4 x 7.8 x 14.0 inch)
622 x 197 x 355 mm
(13.4 x 7.8 x 14.0 inch)
622 x 197 x 355 mm
(13.4 x 7.8 x 14.0 inch)
Product weight 25,4 kg (56.0 lb) 46.4 kg (102 lb) 46.4 kg (102 lb)
Compliance CE, E-Mark, UL1642 (cells only),
UN38.3, RVIA compliant
CE, E-Mark, UL1642 (cells only),
UN38.3, RVIA compliant
CE, E-Mark, UL1642 (cells only),
UN38.3, RVIA compliant
w
h
l
w
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l
Note!
The voltage range is larger than you may expect
from other battery types. Be aware that these
voltages can exceed the permissible voltages of
the connected loads.
Correct disposal
Discard the device environment-friendly.
Obey the local regulations.