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  9. Matador Edge 3 BNR User manual

Matador Edge 3 BNR User manual

CAUTION: Contents
are heavy. Exercise
caution and correct lifting
positions when removing
from packaging.
edge
Retain manual for future reference.
Before using the BBQ,
remove any packaging
material within and
around the BBQ
supplied for protection
during transit.
3 BURNER, 4 BURNER AND
6 BURNER BBQ’S
GB0100, GB0101 & GB0102
Contents
CONTACT INFORMATION
For spare parts, order from your nearest
Bunnings Warehouse. For service and
warranty queries, please contact
Mayo Hardware at
[email protected]
or call;
1300 360 211 (AUS)
09 415 6240 (NZ)
www.matadorbbqs.com.au
BARBECUE DIMENSIONS
EDGE 3 BNR EDGE 4 BNR EDGE 6 BNR
GB0100 GB0101 GB0102
Length 1517 mm 1633 mm 1840 mm
Width 633 mm 663 mm 663 mm
Height 1237 mm 1237 mm 1237 mm
Features & Benefits 3
Safety Information 4
Do’s & Don’ts 6
Gas Cylinders 7
Positioning the BBQ 8
Gas Leak Test 10
Using your Barbecue 11
Care and Maintenance 13
Natural Gas Conversion 16
Exploded product diagram 17
Part List 20
Hardware List 21
Assembly instructions 22
Troubleshooting 47
Technical Information 48
Spare Parts List 50
Warranty 52
Heat level LED
indicating knobs
High power
side burner
Robust metal
castor wheels
6 Tool hooks &
bottle opener
Large hood
viewing window
Grease management
system
Hood
lights
Dual usb
ports
Rear
burner
Magnetic
door latches
304 Stainless
steel facia panel
4 & 6 BNR ONLY
4 & 6 BNR ONLY
Large Temperature
Gauge
3
MATADOR INSTRUCTION MANUAL
Features & Benets
EDGE 3 BNR EDGE 4 BNR EDGE 6 BNR SIDE BURNER REAR BURNER
TOTAL INPUT
ULPG: 45.9 Mj/hr
INJECTOR SIZE:
1.09 mm
PRESSURE: 2.75 kPa
NG: 38.4 Mj/h
INJECTOR SIZE:
1.69 mm
PRESSURE: 1.0 kPa
TOTAL INPUT
ULPG: 61.2 Mjhr
INJECTOR SIZE:
1.09 mm
PRESSURE: 2.75 kPa
NG: 51.2 Mj/h
INJECTOR SIZE:
1.69 mm
PRESSURE: 1.0 kPa
TOTAL INPUT
ULPG: 91.8 Mjhr
INJECTOR SIZE:
1.09 mm
PRESSURE: 2.75 kPa
NG: 76.8 Mj/h
INJECTOR SIZE:
1.69 mm
PRESSURE: 1.0 kPa
TOTAL INPUT
ULPG: 21.1 Mjhr
INJECTOR SIZE:
1.30 mm
PRESSURE: 2.75 kPa
NG: 18 Mj/h
INJECTOR SIZE:
2.08 mm
PRESSURE: 1.0 kPa
TOTAL INPUT
ULPG: 8.7 Mjhr
INJECTOR SIZE:
0.85 mm
PRESSURE: 2.75 kPa
NG: 8 Mj/h
INJECTOR SIZE:
1.35 mm
PRESSURE: 1.0 kPa
BARBECUE SPECIFICATIONS
Safety Information
Read the Instruction manual thoroughly before
assembling or using the barbecue.
This barbecue has been tested and certified in
accordance with Australian Standards
AS 5263.1.7 and is approved for sale and
distribution in Australia and New Zealand.
CAUTION:
FOR OUTDOOR USE ONLY.
• We recommend assembling this barbecue with
another person.
• Estimated assembly time is 2 Hrs.
• Only use this barbecue on a hard, level, non-
combustible, stable surface (concrete, ground,
etc.) capable of supporting the weight of the
barbecue.
• Place the barbecue in an area where children
and pets cannot come into contact with it. Close
supervision is necessary when in use.
• Do not use this barbecue for anything other than
its intended purpose.
• Any modifications to this barbecue may be
dangerous. Parts sealed by the manufacturer or
their agent must not be manipulated by the user.
• Never alter or modify the regulator or gas supply
assembly.
• In windy weather, place the barbecue in an
outdoor area that is protected from the wind.
• Use caution when opening the lid. Keep hands,
face and body a safe distance away.
• Use caution during assembly and while
operating your barbecue to avoid scrapes or
cuts from sharp edges of metal parts. Use
caution when reaching into or under the
barbecue.
• Use caution and common sense when operating
your barbecue.
• Do not move the barbecue during cooking.
• Always turn off gas supply after use.
• Use caution when lifting or moving the barbecue
to prevent strains and back injuries. Wait for the
barbecue to cool down prior to moving.
• We advise that a fire extinguisher be on hand.
Refer to your local authority to determine proper
size and type of fire extinguisher.
• Failure to adhere to safety warnings and
guidelines in this manual could result in bodily
injury or property damage.
• When operating and handling the barbecue and
fuel, always wear protective clothing.
• Do not attempt to service the barbecue other
than by normal maintenance, as explained in the
sections of this manual.
• Recycle and/or dispose of all packaging
materials thoughtfully. Check with your local
council recycling rules for further information.
• Ensure manual remains in the possession of the
user for further reference.
WARNING: The barbecue
must not be used
indoors
Contact your local Municipality for any building
codes regulating outdoor barbecue installations.
When using in an enclosure, ventilation must be
provided as per the details on pags 8 & 9. Gas
vapours are highly explosive and can cause serious
injury if allowed to accumulate in a confined space
and ignited.
PRODUCT WARNING LABELS
Do not remove the permanent WARNING labels
that are applied to your barbecue to ensure safe
operation.
DATA SPECIFICATION LABEL:
On your barbecue is a silver data label that contains
detailed information about your product. For your
records on this label will find;
• Product Specifications
• Serial Number
• Manufacturing Date
If you need to contact the manufacturer for
information, technical support or to order spare
parts please have this information at hand.
your matador edge barbecue
date of purchase................................................
model number......................................................
serial no................................................................
date of manufacture.........................................
5
MATADOR INSTRUCTION MANUAL
Safety Information
SAFETY COMPLIANCE LABEL
While there is a requirement under the regulations
for all gas products to be safe, the Australian and
New Zealand regulatory environment establishes the
limits of fundamental safety.
The safety compliance label confirms that this
barbecue has been certified as compliant and
deemed suitable for importing and operation in
Australia and New Zealand.
COOKING SURFACE
This barbecue has been tested and certified with
the configuration of solid hot plates and grate plates
that it came with. Changing the number of solid hot
plates on this barbecue will void this certification and
cause a safety issue. DO NOT change the barbecue’s
original configuration of cooking surfaces.
IN CASE OF A FIRE
• If the fire is at the barbecue, turn the gas off at the
cylinder.
• Smother the flames with a wet cloth, fire blanket
or extinguish using a fire extinguisher.
• If you cannot safely reach the valve to turn off
because the fire is at the cylinder, contact the fire
brigade immediately.
• Cool the gas cylinder by directing water from the
garden hose to its centre.
• If gas is burning try to not extinguish it, having
the gas burn off is better than letting the pressure
build up and potentially lead to an explosion.
SETTING UP YOUR GREASE
MANAGEMENT
• Remove the grease tray from the BBQ and line it
with aluminum foil. Try to make this as smooth
as possible so you don’t hinder the flow of oil
and grease.
• Line the bottom of the grease cup with fat
absorber.
• Regularly change the foil and fat absorber to
reduce the chance of fat fires occurring.
• Fires and damages resulting from a build up of
fat and grease are NOT covered under warranty.
PREVENTING FAT FIRES
Your barbecue whilst in use collects a large amount
of fat and grease. Make sure that excessive amounts
of grease or food DO NOT build up in the grease slot
under your cooking plates to reduce the risk of fat fires
occurring.
If your barbecue is not maintained regularly this build
up can lead to a potential fire.
Please refer to the ‘Maintaining Your Barbecue’
section in this booklet for further information on how
to clean and reduce the risk of a fire occurring. If you
have any questions please call the Mayo Hardware
support team for further details.
VENTILATION
When locating your barbecue it is important to
ensure there is adequate ventilation for both the
barbecue and cylinder. This is required not only for
proper combustion, but also to prevent gas build up.
Minimum 20mm ventilation and air-intake gaps are to
be left at rear of the barbecue in fixed installations.
IMPORTANT! PLEASE READ
THESE INSTRUCTIONS
CAREFULLY BEFORE USE!
UNIVERSAL LPG GAS ONLY
Do’s & Don’ts
DO’S
• Use inspected exchanged gas cylinders and/
or have cylinders filled by an authorised LPG
supplier in your country.
• Perform a gas leak check on all gas line
connections prior to lighting the barbecue.
• This appliance is designed and approved for use
with LPG / Propane Gas and Natural Gas when
converted by an approved gas fitter using the
available natural gas conversion kit.
LPG Cylinder sizes;
Type 1 - 4 Kg/ 3.2 Kg Fill Capacity 350mm Height
x 240mm Diameter.
Type 2 : 9 Kg / 8.5 Kg Fill Capacity 480mm
Height x 310mm Diameter.
(Cylinder and gas sold separately) Install every
component of the barbecue so it functions
correcly and avoids the risk of injury.
• Before cooking preheat the barbecue for 3 - 5
minutes.
• Always use proper barbecue tools and
accessories when cooking and serving from
your barbecue.
• Take note of your burner temperature when
cooking to achieve the desired result.
• If your barbecue will not light immediately, turn
the knob to off and wait 1 min before trying to
light again.
• Always let you barbecue cool down before
attempting to clean any of the components.
• To remove any grease deposits after cooking,
turn the knob to HI and allow it to burn for 5 min.
This will burn off any build up that has occurred
during your cook.
• Turn off your gas cylinder at the valve after
every cook.
• Regularly clean and maintain your barbecue to
reduce the chance of fire.
• Check your hose and fittings to ensure they are
not cracked or deteriorated to a point that they
need replacing.
• Only use the regulator and hose assembly
provided with this appliance. Use only genuine
replacement parts. All replacement parts used
must be of the same specification as originally
supplied with this appliance.
DON’TS
• DO NOT install the barbecue closer than 1
meter on the sides or 1 meter in the back to
any combustible surface or less than 1 metre
beneath any overhead combustible construction.
• DO NOT ignite your barbecue with the hood
closed
• DO NOT attempt any adjustment or modification
of the preset regulator.
• DO NOT let LPG cylinder rest on its side. It must
always remain upright.
• DO NOT store gas cylinder indoors, or in any
enclosed area.
• DO NOT obstruct any of the ventilation points of
this barbecue or the cylinder.
• DO NOT operate this barbecue without an
approved gas regulator.
• DO NOT turn on burner knob until a lit match
is in place next to the burner ready for ignition.
(Manual ignition only).
• DO NOT wear long loose flowing clothing
around the barbecue. Long flowing hair is also
easily ignited, especially by unexpected flare-
ups.
• DO NOT leave food unattended for long
periods. It is possible for fats to catch fire at low
temperatures.
• DO NOT use corrosive materials to clean your
barbecue parts.
• DO NOT exceed a temperature of 250°C or
480°F when cooking with the hood closed.
• DO NOT obstruct any of the ventilation points of
this barbecue or the cylinder storage.
• DO NOT apply a protective weather cover until
the barbecue has completely cooled down.
• DO NOT replace any of the grill grates on your
barbecue with extra hot plates. Changing them
will void the warranty and safety certification of
this appliance.
• DO NOT turn on side burner before lifting cover
• DO NOT leave children unattended with this
appliance.
• DO NOT SPRAY AEROSOLS IN THE
VICINITY OF THIS APPLIANCE WHILE
IT IS IN OPERATION.
• DO NOT USE OR STORE FLAMMABLE
MATERIALS IN OR NEAR THIS
APPLIANCE.
• DO NOT PLACE ARTICLES ON OR
AGAINST THIS APPLIANCE.
• DO NOT MODIFY THIS APPLIANCE.
7
MATADOR INSTRUCTION MANUAL
The EDGE BBQ comes ready to be used with
Propane (AUS) / ULPG (NZ) gas cylinders. The
size of cylinder that can be used with this BBQ is
either 4.5kg or 9Kg. Depending on your location
your barbecue will come supplied with the correct
regulator connection to suit your Propane cylinder.
This appliance has the ability to be converted to
Natural Gas, please refer to this section of the
manual for instructions on this process.
how to connect the gas
cylinder to the barbecue
Before connecting the barbecue to the gas cylinder,
please refer to the appliance’s Data Label to verify
you are using the correct gas specification.
The hose and regulator connected to the BBQ have
been leak tested at factory. Do not disassemble or
modify unnecessarily.
1. Check that all control knobs are in the ‘Off’
position.
2. Make sure the cylinder valve is off by turning the
valve knob all the way clockwise.
3. If present, remove the protective cap from
threaded connection on the cylinder.
4. Make connection as described in figure below
depending on the type of regulator connection
that came with your barbecue.
Note: POL fitting connectors are left hand threaded
and must be turned anti clockwise to connect.
CYLINDER VALVE
PRESSURE
RELIEF VALVE
BLEED-OFF
VALVE
BLACK COUPLING NUT
REGULATOR
Turn clockwise to connect
Turn clockwise
to reseal
QCC Connector
Cylinder Valve
Valve Handle
Regulator
Turn anti-clockwise
to connect
POL Connector
Tighten the regulator connection by hand (no tools) to
ensure it is secure before lighting and operating this
barbecue.
5. Conduct a leak test on all of the gas line
connections on this barbecue (Refer to Gas Leak
Testing Procedure).
how to disconnect the gas
cylinder from the barbecue
When it is time to replace or refill your gas cylinder
please always observe this following procedure:
1. Ensure that all control knobs on the appliance
and the gas cylinder are turned off before
disconnecting the hose and regulator from the
cylinder.
2. DO NOT smoke or use a naked flame near the
appliance or gas cylinder while disconnecting.
3. Remove the gas cylinder from the enclosure
before disconnecting the hose and regulator
from the appliance.
4. Tighten all connections before placing the gas
cylinder back in its enclosure.
gas cylinder storage
• Gas cylinders must be stored outdoors, out of
reach of children and must not be stored in a
building, garage or any other enclosed area. This
excludes from within the barbecue trolley or a well
ventilated outdoor kitchen cabinet.
• This appliance is designed to be used with a gas
cylinder not exceeding 9KG capacity.
• The Gas cylinder must be constructed and marked
in accordance with specifications for LP Gas
Cylinders.
• The gas cylinder supply valve must be turned off
when the appliance is not in use.
• The gas cylinder used must incorporate a safety
collar to protect the valve assembly.
• The gas cylinder must always be kept and used in
the upright position.
• DO NOT store a spare LPG cylinder under or near
this appliance.
• NEVER fill a gas cylinder beyond 80 percent full.
• If the information above is not followed exactly, a
fire causing death or serious injury may occur.
Gas Cylinders
ALWAYS STORE GAS
CYLINDER IN A WELL
VENTILATED AREA
• This BBQ shall only be used in an above ground
open-air situation with natural ventilation,
without stagnant areas, where gas leakage and
products of combustion are rapidly dispersed by
wind and natural convection.
• When the BBQ is in use, maintain a clearance
of at least 1m between the hot BBQ and any
combustible materials, such as bushes, trees,
wooden fences, buildings, etc.
• Any enclosure in which the appliance is used
shall comply with one of the following:
• An enclosure with walls on all sides, but at least
one permanent opening at ground level and no
overhead cover.
• Within a partial enclosure that includes an
overhead cover and no more than two walls.
• Within a partial enclosure that includes an
overhead cover and more than two walls, the
following shall apply:
• At least 25% of the total wall area is
completely open; and
• At least 30% of the remaining wall area is
open and unrestricted.
• In case of balconies, at least 20% of the total of
the side, back and front wall areas shall be and
remain open and unrestricted.
• The BBQ must not be installed under or on any
combustible material. Minimum clearance from
any combustible materials on ALL sides of the
BBQ is 1000mm and 1000mm overhead.
• BBQ MUST BE ASSEMBLED IN ACCORDANCE
WITH THE MANUFACTURER’S INSTALLATION
INSTRUCTIONS.
• The following figures are diagrammatic
representations of outdoor areas described.
Rectangular areas have been used in these
figures – the same principle applies to any other
shaped area.
1000 mm
1000mm
An enclosure with walls on all sides, but at
least one permanent opening at ground level
and no overhead cover.
1.
Positioning the BBQ
1000mm
9
MATADOR INSTRUCTION MANUAL
Within a partial enclosure that includes
an overhead cover and no more than two
walls (See example 2 & 3).
Within a partial enclosure that includes an overhead
cover and more than two walls, the following will
apply:
(i) at least 25% of the total wall area is completely
open, and
(ii) at least 30% of the remaining wall area is open
and unrestricted (see Example 4 & 5).
(iii) In the case of balconies, at least 20% of the total
wall area shall be and remain open and unrestricted.
Power Connection
Your EDGE barbecue needs to be connected to an
outdoor power outlet to function. When positioning
your barbecue you will need to consider this. If you
already have a weatherproof outdoor power outlet
within reach of your barbecue, please plug in the
connected power lead to this point.
If the power outlet location is too far away from the
barbecue, you must use an outdoor rated extension
lead to connect to the power outlet.
For situations where there is no outdoor power outlet
is installed, you will need to ask a licensed electrician
to install an outlet in a suitable position for use with
your barbecue.
2.
3.
4.
5.
Positioning the BBQ
BARBECUES MUST BE INSTALLED
IN ACCORDANCE WITH THE
MANUFACTURER’S INSTALLATION
INSTRUCTIONS, LOCAL GAS
FITTING REGULATIONS, MUNICIPAL
BUILDING CODES AND THE GAS
INSTALLATION CODE AS/NZS 5601
Gas Leak Test
The gas connections on your barbecue were leak
tested at the factory before shipment, however a
complete leak test must be done during assembly.
This leak test must also be conducted every time
you connect the regulator to the gas cylinder for safe
operation.
NOTE:
• Prior to starting this test please ensure the
burner knobs and gas cylinder are both OFF.
• NEVER perform a leak test with an naked flame
Step 1
Make a soap solution with one part water and one
part liquid detergent.
Step 2
Turn on the gas cylinder (Ensuring all the burner
knobs are still in the OFF position).
Step 3
Apply the soap solution to all the gas connections
using a soft bristle brush or spray bottle.
If you smell gas and/or soap bubbles start to appear
from a gas connection it is a sign that a leak is
present.
If there is a leak, turn off your gas supply and tighten
the connection. Repeat the test to ensure that the
leak is fixed.
WARNING
If after repeating the test with tightened connections
a leak is still present, DO NOT use the barbecue
and contact Mayo Hardware Support to assist in
replacing any faulty components.
If you find that the leak is coming from anywhere on
the actual cylinder, take the cylinder outdoors away
from any sources of ignition. Contact the cylinder
exchange provider, or local gas authority, for safe
disposal.
11
MATADOR INSTRUCTION MANUAL
Using Your Barbecue
Ground Protection
We recommend placing a grill or bbq mat underneath
your trolley barbecue. This will help to prevent any
accidental damage to the ground surface whilst
cooking.
Lighting your barbecue
1. AUTO IGNITION
Before lighting this barbecue you MUST have
completed the leak test procedure and also read this
manual thoroughly.
Main Burners
Step 1 - Ensure the gas valve on your cylinder is
turned to open.
Step 2 - Lift the hood to the open position.
Step 3 - Press and turn the control knob anti-
clockwise to the HI position to trigger the auto-ignition
of the burner. When the burner ignites, release the
knob.
Step 4 - If the burner does not light, return control
knob to the OFF position and wait 2 minutes before
trying again.
Side Burner (4BNR and 6BNR trolley
barbecues only)
Step 1 - Lift the lid on the side burner and retract it
downwards out of the way.
Step 2 - Ensure the gas valve on your cylinder is
turned to open.
Step 3 - Follow the ignition procedure detailed
for the main burners.
Rear Burner (4BNR and 6BNR trolley
barbecues only)
NOTE: You need to insert the supplied ‘AAA’ battery
into the ignition switch for it to operate. Refer to
page 13 of this manual for how to insert the battery.
Step 1 - Lift the hood to the open position.
Step 2 - Ensure the gas valve on your cylinder is
turned to open.
Step 3 - Turn the control knob to the HI position
and at the same time press the ‘Rear Burner Ignition
Switch’ to ignite the burner. When the burner
ignites, release the knob.
Step 4 - If the burner does not light, return
control knob to the OFF position and wait 2 minutes
before trying again.
2. MANUAL IGNITION
If you find that you need to manually ignite your
barbecue please follow these instructions carefully.
Main Burners
Step 1 - Ensure the gas valve on your cylinder is
turned to open.
Step 2 - Lift the hood to the open position.
Step 3 - Insert a lit long nozzle gas lighter or long
stemmed match into the lighter hole on the right hand
side of the barbecue (see below).
Step 4 - Turn the far right hand control knob to HI
and it will light from the match or gas lighter.
Step 5 - Once lit, turn the next burner to the left
onto HI and light it from the already lit burner. Repeat
this process for all remaining main burners.
Using with the hood down
When cooking with the hood down on your barbecue
do not exceed an internal temperature of 250°C. With
the hood down use only the two outer burners to
control your heat. Temperatures above this can lead to
damage of the appliance and void the warranty.
Pre-heating
To get the best results, we advise pre-heating the
barbecue for 3-5 minutes prior to cooking.
Cooking Surface
Your cooking surfaces are enamel coated and do not
need to be seasoned before use. We do advise to wash
them down with warm soapy water prior to use.
In between cooks we suggest applying a light coating
of cooking oil to protect the surfaces and prevent food
from sticking the next time you cook.
off
WHITE LED ON
HIGH
ALL RED LED ON
LOW
ONE RED LED ON
OFF HIGH LOWIGNITE
Using Your Barbecue
Cooking Utensils
When cooking we recommend using long utensils that
are specifically designed for use on barbecues.
Using your Side Burner
If you purchased a 4 BNR or 6 BNR Trolley BBQ you
will have a side burner. This side burner allows you
greater flexibility in your cooking capabilities.
WARNING: Before lighting your
side burner ensure the lid has
been lifted and retracted down
into its storage position.
• The side burner is a high temperature burner so
take this into consideration when you are cooking.
• The maximum pot/wok diameter size that can be
used on your side burner is 35cm. Larger pots/
woks can lead to damage of your BBQ and void
your warranty.
• The minimum pot base diameter size that can be
used on your side burner is 16.5cm.
• The trivet is designed to work with both flat and
domed woks and pans.
Using your USB ports
Included with the 4 BNR or 6 BNR Trolley barbecues
are twin USB charging ports (charging cable is not
included). The USB ports provide convenience for
charging small appliances such as a mobile phone or
meat thermometer. Appliances that draw larger power
requirements may not function as intended.
• To prevent damage to your charging cables we
suggest feeding your cable through the side vents
in your trolley cabinet. This will allow you to close
the cabinet doors and not damage your cables.
• DO NOT place your appliances on areas of the
BBQ that are hot as this can be a potential fire
hazard and cause . Place your appliance away
from the main BBQ cooking area.
WARNING: DO NOT
place charging
appliance on or
near hot and greasy
surfaces
Bottle Opener
For your convenience the EDGE barbecue comes with
an integrated bottle opener. The first hook on the left
hand side of your barbecue is also a bottle opener. See
below for location of this opener.
Installing a Rotisserie
(optional)
Your EDGE barbecue is designed to accept most
major brands of rotisserie accessory products. We
recommend the purchase of the genuine Matador
Rotisserie Kit for use with this barbecue.
If you purchased an EDGE 6 burner barbecue you will
have been supplied with an extension rod (see image
below) that is designed to be used with the Matador
rotisserie kit. It is essential that you use this extension
rod so that your rotisserie kit will function correctly.
Please carefully refer to the instructions that came with
your rotisserie kit when installing it onto this barbecue.
When cooking with the rotisserie remember that with
the hood closed the barbecue must not exceed an
internal temperature of greater than 250°C or 480°F.
13
MATADOR INSTRUCTION MANUAL
Before Use
Before using your barbecue, ensure that it is clean
from built up grease and residue. Inspect the
barbecue and check that all connections are in order.
After Use
STEP - 1 After you have finished cooking it is
important you turn the burners to HI and burn off
any excess fat and grease residue. Do this for 5
minutes.
STEP - 2 Turn all the control knobs to the OFF
position and turn off the gas supply at the cylinder’s
valve.
STEP - 3 Whilst the barbecue is still warm, and
wearing protective gloves, use a long handled brush
and scraper to remove the remaining oil and food
scraps from the cooking surface.
STEP - 4 Re-coat the grill and hot plate with
cooking oil to provide continued protection.
STEP - 5 Remove the grease cup from the
barbecue and empty the waste and fat absorber.
Place new fat absorber into the cup and re-insert.
Periodical Cleaning
To maintain the performance and high finish of your
barbecue we recommend cleaning it on a regular
basis. To perform this cleaning we recommend the
following;
Burners
• Check your burners for any sort of blockages.
To do this remove the burners and inspect the
burner holes, if any are clogged gently tap the
burner on a hard surface to remove residue.
• Use a wire brush to also clear any of the holes if
required.
To Remove Burners:
STEP 1 - Using your supplied grate lifting tool, lift
your grill grate from the barbecue. Once removed
you can remove the hot plate.
STEP 2 - Remove the flame tamers that sit
above each of the burners.
STEP 3 - At the rear of the barbecue remove
the screws that secure the burners (2 screws per
burner).
STEP 4 - Lift and swing out the burner from its
resting place over the valve assembly.
STEP 5 - Once cleaned, repeat the above
process in reverse to reassemble the barbecue.
Grease Tray
• Remove your grease tray from the barbecue and
remove the foil covering you applied.
• Clean the tray with warm soapy water, dry,
replace the foil and insert back into the
barbecue.
Hose and Regulator
• Safely disconnect the hose and regulator from
the gas cylinder as detailed in this manual.
• Inspect the flexible hose for any signs of wear
and cracking.
• Inspect the rubber O-ring on the regulator end to
ensure no cracks or excessive wear is present.
• If these parts need replacing, only use
recommended manufacturer spare parts.
• On re-attachment of the Hose and Regulator
perform the gas leak test.
Cooking Surfaces
• Remove the hot plate and grill plate from your
barbecue and wash them down with a mild
soapy warm water solution.
• Replace the plates and apply a light coating of
cooking oil for protection.
Rear Burner Ignition Battery
• The rear burner ignition switch is powered by
1 x AAA Battery. To replace this battery when
required, unscrew the switch from the front of
the barbecue to access. Re-attach the switch to
secure the battery.
INSERT BATTERY WITH
‘+’ END FACING OUT
FROM THE BBQ.
Care & Maintenance
Storage
• To help maintain your barbecue we recommend
using a protective cover (not included). Where
possible store barbecue under a sheltered area.
External Surface Care
Your barbecue has a combination of painted and
stainless steel external surfaces that need to be
maintained.
1. Clean water and wipe
A soft damp cloth and clean warm water should
always be the first choice for mild stains and loose
dirt and soils. A final rinse with clean water and a
dry wipe will complete the process and eliminate the
possibility of water stains.
2. Household cleaners
Household cleaners fall into two categories:
detergent (non-abrasive) and abrasive cleaners.
Abrasive cleaners are more effective but introduce
the possibility of scratching the surface. A neutral
cleaner low in chloride is essential.
The cleaning method generally employed with these
cleaners is to apply them to the powder coated and
stainless surfaces and follow by cloth wiping in the
direction of the grain or polish lines (not across
them).
The cleaned surface should be thoroughly rinsed
with clean water and wiped dry with a soft cloth if
water streaking is a consideration.
Care of the stainless steel on
your barbecue
Your barbecue features stainless steel components.
All stainless steel grades require a level of care and
protection to retain their appearance.
Stainless steels are not immune to corrosion and
neither are they maintenance-free.
Your barbecue has a brushed finish stainless steel
decorative panel and front handle bar. Brushed-
finish stainless steel requires frequent cleaning and
care, to maintain its quality of appearance. Without
adequate care it is realistic to expect that it will show
signs of corrosion in time.
Care & Maintenance
The cleaner stainless steel can be kept while in
storage or during use, the greater the assurance of
optimum corrosion resistance. In order to maintain
the life and appearance of your barbecue please
follow these summary tips on the care of stainless
steel:
• When new or when cleaned and dried, we
recommend you apply a thin coat of cooking
oil to stainless steel surfaces which should then
be polished in. This oil will protect the stainless
steel from corrosive contaminants and assist in
the removal of finger prints and other marks.
• Use clean, soft cloths or sponges to clean your
barbecue.
• DO NOT use carbon steel brushes or steel wool
on this barbecue.
• On polished finishes, rubbing or wiping should
be done in the direction of the polish lines, NOT
across them.
• Care must be taken when cleaning areas
with printed information. Text and important
warnings may be erased with heavy cleaning.
Paint Damage
If your hood, trolley or side shelves have paint
damage this can be repaired using ONLY black
high temperature paint. Sand back the effected
area and then re-touch as required per the paint
manufacturers instructions.
• DO NOT use this paint on any internal surfaces
of your barbecue.
If you have chips on the internal baked enamel
surfaces of your barbecue we recommend placing
cooking oil onto these exposed areas to prevent
damage to the metal surface.
Major Maintenance
We recommend every 2 years to have your
barbecue checked by a authorised gas fitter to
ensure all parts are functioning correctly and there
are no leaks.
15
MATADOR INSTRUCTION MANUAL
Replacing a Hood Light
Globe
Please follow the following procedure to replace a
hood light globe on your barbecue.
STEP - 1 For safety, turn ‘OFF’ the power to your
barbecue, unplug fromt he outlet and ensure that your
gas cylinder valve is closed.
STEP - 2 Using a Phillips head screwdriver undo
the screw that is holding the lens in place. Remove
the lens and put in a safe place. Whilst this lens is
removed we recommend giving it a good clean in
warm soapy water to improve its performance when
re-installed.
STEP - 3 Once this screw is removed the light
housing can be removed from inside the BBQ. Using
a flat head screwdriver press the locking detail on the
back of the housing to release the lens of the light.
Care & Maintenance
STEP - 3 The globe is connected to the socket
with 2 pins that have been pushed into place.
Gently pull on the globe to remove it from the
socket and carefully dispose.
STEP - 4 Push the new globe (Maximum 10W
Halogen Globe) carefully back into the socket and
make sure it is secure.
STEP - 5 Place the lens back in position and
snap it into the rear housing to lock in place.
STEP - 6 Locate the light housing back into the
mounting hole and use the screw secure in place.
STEP - 7 Turn on the power to the barbecue
and test that the light is now functioning correctly.
Natural Gas Conversion
Your EDGE barbecue has been certified that it can
be converted to a natural gas installation from
ULPG. To complete this conversion you must
comply with the following procedure.
STEP - 1 This conversion can ONLY be
completed by a registered Gas Fitter / Plumber.
Please contact one and arrange for a quotation to
convert your barbecue. They will advise on all works
that are required to complete the installation in
accordance with AS/NZS 5601.1.
STEP - 2 Purchase the compatible natural
gas conversion kit from where you purchased
your barbecue or from Mayo Hardware customer
support.
STEP - 3 After your installation has been
completed by the registered authority they LEGALLY
have to issue you with a certificate of compliance for
your records.
STEP - 4 If you do not follow these requirements
in accordance with AS/NZS 5601 you will void your
warranty automatically.
STEP - 5 To complete the installation process
the installer must conduct the leak test on the
barbecue. The barbecue must be checked to ensure
the inlet pressure is correct as per note below;
After the installation has been completed, the
installer must test that operation of the appliance
to ensure it is correctly functioning.
Mobile Restraint Hose
Assembly
When the mobile trolley barbecue is connected to
a fixed gas supply via a flexible hose connection, a
retraining tether of adequate strength shall be fixed
to the appliance and be suitable to be fixed to the
wall within 50mm of each connection point. The
retaining tether must be less than 80% of the gas
hose length.
Do not attempt
to complete this
installation by
yourself!
NOTE:
This gas barbecue is
designed to operate at an
inlet pressure of 1.00 kPa
and must be checked after
installation by turning all
burners on and measuring
at the regulator outlet
test point provided
WARNING: ensure
restraining tether
is installed prior
to use!
TETHER TO BE INSTALLED
NOT MORE THAN 50mm
FROM GAS SUPPLY
GAS SUPPLY
WALL FASTENERS FOR
THE TETHER ARE NOT
INCLUDED IN YOUR
HARDWARE PACK
NOTE: Attach Tether
Chain to the rear of
the barbecue like
shown.
Remove screw from
the BBQ and attach
the tether to the
barbecue using the
new screw supplied
with the conversion
kit.
17
MATADOR INSTRUCTION MANUAL
Exploded Parts Diagram
EDGE 3 BURNER BARBECUE
2
43
4
5
6
7
12
13
15 16 17
18
19
20
21
22
23/24
28
29
30
363738
1
10
42 41
31
8
Exploded Parts Diagram
EDGE 4 BURNER BARBECUE
2
3
4
5
6
7
8
9
11
12
13
14 15 16 17
18
19
20
21
22
23/24
25/26
27
28
29
30
32
33
34
35
36373839
1
10
19
MATADOR INSTRUCTION MANUAL
Exploded Parts Diagram
EDGE 6 BURNER BARBECUE
2
3
4
5
6
7
8
9
11
12
13
14 15 16 17
18
19
20
21
22
23/24
25/26
27
28
29
30
32
33
34
35
36373839
1
40
10
42
Parts List
Part Name 3
BNR
QTY
4 / 6
BNR
QTY
Part Name 3
BNR
QTY
4 / 6
BNR
QTY
1 Cooking Grate 1 1 / 2 23 Large Control Knob 3 4 / 6
2 Solid Hot Plate 1 1 24 Large Control Knob
Base 3 4 / 6
3Left Hand Fixed Side
Shelf - 1 25 Small Control Knob - 2
4 Firebox 1 1 26 Small Control Knob
Base - 2
5 Hose and Regulator 1 1 27 Right Hand Shelf with
Side Burner - 1
6 Left Hand Trolley Door 1 1 28 Hood Light 1 2
7 Trolley Rear Panel 2 2 29 Main Burner Assembly 3 4 / 6
8 Trolley Shelf 1 1 30 Hood Assembly 1 1
9Trolley Wire Shelf
Assembly 0 1 31 Right Hand Folding
Side Shelf 1 -
10 Trolley Base Panel 1 1 32 Side Burner Trivet - 1
11 USB Port Assembly - 1 33 Side Burner Assembly - 1
12 Power Adaptor 1 1 34 Side Burner Support - 1
13 Trolley Door Magnet 1 1 35 Side Burner Injector
Bracket - 1
14 Rubber Plug 0 2 36 Cooking Grate Lifting
Tool 1 1
15 Castor 2 2 37 Flame Tamer 2 2 / 4
16 Gas Cylinder Support 2 2 38 Warming Rack 1 1
17 Locking Castor 2 2 39 Infrared Rear Burner
Assembly - 1
18 Trolley Left Panel 1 1 40 Rotisserie Extension - 0 / 1
19 Trolley Right Panel 1 1 41 Front Bracket 2 -
20 Right Hand Trolley Door 1 1 42 Rear Bracket 2 -
21 Grease Cup 1 1 43 Left Hand Folding
Side Shelf 1 -
22 Grease Tray 1 1 44 AAA Battery (not
Shown) - 1 / 1
For Technical Assistance
and spare parts advice
Call Mayo Hardware on
(AUS) 1300 360 211
(NZ) 09 415 6240
or email us at matador@mayohardware.com.au

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