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  9. Matador Edge 3 BNR User manual

Matador Edge 3 BNR User manual

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CAUTION: Contents
are heavy. Exercise
caution and correct lifting
positions when removing
from packaging.
edge
Retain manual for future reference.
Before using the BBQ,
remove any packaging
material within and
around the BBQ
supplied for protection
during transit.
3 BURNER, 4 BURNER AND
6 BURNER BBQ’S
GB0100, GB0101 & GB0102
Contents
CONTACT INFORMATION
For spare parts, order from your nearest
Bunnings Warehouse. For service and
warranty queries, please contact
Mayo Hardware at
[email protected]
or call;
1300 360 211 (AUS)
09 415 6240 (NZ)
www.matadorbbqs.com.au
BARBECUE DIMENSIONS
EDGE 3 BNR EDGE 4 BNR EDGE 6 BNR
GB0100 GB0101 GB0102
Length 1517 mm 1633 mm 1840 mm
Width 633 mm 663 mm 663 mm
Height 1237 mm 1237 mm 1237 mm
Features & Benefits 3
Safety Information 4
Do’s & Don’ts 6
Gas Cylinders 7
Positioning the BBQ 8
Gas Leak Test 10
Using your Barbecue 11
Care and Maintenance 13
Natural Gas Conversion 16
Exploded product diagram 17
Part List 20
Hardware List 21
Assembly instructions 22
Troubleshooting 47
Technical Information 48
Spare Parts List 50
Warranty 52
Heat level LED
indicating knobs
High power
side burner
Robust metal
castor wheels
6 Tool hooks &
bottle opener
Large hood
viewing window
Grease management
system
Hood
lights
Dual usb
ports
Rear
burner
Magnetic
door latches
304 Stainless
steel facia panel
4 & 6 BNR ONLY
4 & 6 BNR ONLY
Large Temperature
Gauge
3
MATADOR INSTRUCTION MANUAL
Features & Benets
EDGE 3 BNR EDGE 4 BNR EDGE 6 BNR SIDE BURNER REAR BURNER
TOTAL INPUT
ULPG: 45.9 Mj/hr
INJECTOR SIZE:
1.09 mm
PRESSURE: 2.75 kPa
NG: 38.4 Mj/h
INJECTOR SIZE:
1.69 mm
PRESSURE: 1.0 kPa
TOTAL INPUT
ULPG: 61.2 Mjhr
INJECTOR SIZE:
1.09 mm
PRESSURE: 2.75 kPa
NG: 51.2 Mj/h
INJECTOR SIZE:
1.69 mm
PRESSURE: 1.0 kPa
TOTAL INPUT
ULPG: 91.8 Mjhr
INJECTOR SIZE:
1.09 mm
PRESSURE: 2.75 kPa
NG: 76.8 Mj/h
INJECTOR SIZE:
1.69 mm
PRESSURE: 1.0 kPa
TOTAL INPUT
ULPG: 21.1 Mjhr
INJECTOR SIZE:
1.30 mm
PRESSURE: 2.75 kPa
NG: 18 Mj/h
INJECTOR SIZE:
2.08 mm
PRESSURE: 1.0 kPa
TOTAL INPUT
ULPG: 8.7 Mjhr
INJECTOR SIZE:
0.85 mm
PRESSURE: 2.75 kPa
NG: 8 Mj/h
INJECTOR SIZE:
1.35 mm
PRESSURE: 1.0 kPa
BARBECUE SPECIFICATIONS
Safety Information
Read the Instruction manual thoroughly before
assembling or using the barbecue.
This barbecue has been tested and certified in
accordance with Australian Standards
AS 5263.1.7 and is approved for sale and
distribution in Australia and New Zealand.
CAUTION:
FOR OUTDOOR USE ONLY.
• We recommend assembling this barbecue with
another person.
• Estimated assembly time is 2 Hrs.
• Only use this barbecue on a hard, level, non-
combustible, stable surface (concrete, ground,
etc.) capable of supporting the weight of the
barbecue.
• Place the barbecue in an area where children
and pets cannot come into contact with it. Close
supervision is necessary when in use.
• Do not use this barbecue for anything other than
its intended purpose.
• Any modifications to this barbecue may be
dangerous. Parts sealed by the manufacturer or
their agent must not be manipulated by the user.
• Never alter or modify the regulator or gas supply
assembly.
• In windy weather, place the barbecue in an
outdoor area that is protected from the wind.
• Use caution when opening the lid. Keep hands,
face and body a safe distance away.
• Use caution during assembly and while
operating your barbecue to avoid scrapes or
cuts from sharp edges of metal parts. Use
caution when reaching into or under the
barbecue.
• Use caution and common sense when operating
your barbecue.
• Do not move the barbecue during cooking.
• Always turn off gas supply after use.
• Use caution when lifting or moving the barbecue
to prevent strains and back injuries. Wait for the
barbecue to cool down prior to moving.
• We advise that a fire extinguisher be on hand.
Refer to your local authority to determine proper
size and type of fire extinguisher.
• Failure to adhere to safety warnings and
guidelines in this manual could result in bodily
injury or property damage.
• When operating and handling the barbecue and
fuel, always wear protective clothing.
• Do not attempt to service the barbecue other
than by normal maintenance, as explained in the
sections of this manual.
• Recycle and/or dispose of all packaging
materials thoughtfully. Check with your local
council recycling rules for further information.
• Ensure manual remains in the possession of the
user for further reference.
WARNING: The barbecue
must not be used
indoors
Contact your local Municipality for any building
codes regulating outdoor barbecue installations.
When using in an enclosure, ventilation must be
provided as per the details on pags 8 & 9. Gas
vapours are highly explosive and can cause serious
injury if allowed to accumulate in a confined space
and ignited.
PRODUCT WARNING LABELS
Do not remove the permanent WARNING labels
that are applied to your barbecue to ensure safe
operation.
DATA SPECIFICATION LABEL:
On your barbecue is a silver data label that contains
detailed information about your product. For your
records on this label will find;
• Product Specifications
• Serial Number
• Manufacturing Date
If you need to contact the manufacturer for
information, technical support or to order spare
parts please have this information at hand.
your matador edge barbecue
date of purchase................................................
model number......................................................
serial no................................................................
date of manufacture.........................................
5
MATADOR INSTRUCTION MANUAL
Safety Information
SAFETY COMPLIANCE LABEL
While there is a requirement under the regulations
for all gas products to be safe, the Australian and
New Zealand regulatory environment establishes the
limits of fundamental safety.
The safety compliance label confirms that this
barbecue has been certified as compliant and
deemed suitable for importing and operation in
Australia and New Zealand.
COOKING SURFACE
This barbecue has been tested and certified with
the configuration of solid hot plates and grate plates
that it came with. Changing the number of solid hot
plates on this barbecue will void this certification and
cause a safety issue. DO NOT change the barbecue’s
original configuration of cooking surfaces.
IN CASE OF A FIRE
• If the fire is at the barbecue, turn the gas off at the
cylinder.
• Smother the flames with a wet cloth, fire blanket
or extinguish using a fire extinguisher.
• If you cannot safely reach the valve to turn off
because the fire is at the cylinder, contact the fire
brigade immediately.
• Cool the gas cylinder by directing water from the
garden hose to its centre.
• If gas is burning try to not extinguish it, having
the gas burn off is better than letting the pressure
build up and potentially lead to an explosion.
SETTING UP YOUR GREASE
MANAGEMENT
• Remove the grease tray from the BBQ and line it
with aluminum foil. Try to make this as smooth
as possible so you don’t hinder the flow of oil
and grease.
• Line the bottom of the grease cup with fat
absorber.
• Regularly change the foil and fat absorber to
reduce the chance of fat fires occurring.
• Fires and damages resulting from a build up of
fat and grease are NOT covered under warranty.
PREVENTING FAT FIRES
Your barbecue whilst in use collects a large amount
of fat and grease. Make sure that excessive amounts
of grease or food DO NOT build up in the grease slot
under your cooking plates to reduce the risk of fat fires
occurring.
If your barbecue is not maintained regularly this build
up can lead to a potential fire.
Please refer to the ‘Maintaining Your Barbecue’
section in this booklet for further information on how
to clean and reduce the risk of a fire occurring. If you
have any questions please call the Mayo Hardware
support team for further details.
VENTILATION
When locating your barbecue it is important to
ensure there is adequate ventilation for both the
barbecue and cylinder. This is required not only for
proper combustion, but also to prevent gas build up.
Minimum 20mm ventilation and air-intake gaps are to
be left at rear of the barbecue in fixed installations.
IMPORTANT! PLEASE READ
THESE INSTRUCTIONS
CAREFULLY BEFORE USE!
UNIVERSAL LPG GAS ONLY
Do’s & Don’ts
DO’S
• Use inspected exchanged gas cylinders and/
or have cylinders filled by an authorised LPG
supplier in your country.
• Perform a gas leak check on all gas line
connections prior to lighting the barbecue.
• This appliance is designed and approved for use
with LPG / Propane Gas and Natural Gas when
converted by an approved gas fitter using the
available natural gas conversion kit.
LPG Cylinder sizes;
Type 1 - 4 Kg/ 3.2 Kg Fill Capacity 350mm Height
x 240mm Diameter.
Type 2 : 9 Kg / 8.5 Kg Fill Capacity 480mm
Height x 310mm Diameter.
(Cylinder and gas sold separately) Install every
component of the barbecue so it functions
correcly and avoids the risk of injury.
• Before cooking preheat the barbecue for 3 - 5
minutes.
• Always use proper barbecue tools and
accessories when cooking and serving from
your barbecue.
• Take note of your burner temperature when
cooking to achieve the desired result.
• If your barbecue will not light immediately, turn
the knob to off and wait 1 min before trying to
light again.
• Always let you barbecue cool down before
attempting to clean any of the components.
• To remove any grease deposits after cooking,
turn the knob to HI and allow it to burn for 5 min.
This will burn off any build up that has occurred
during your cook.
• Turn off your gas cylinder at the valve after
every cook.
• Regularly clean and maintain your barbecue to
reduce the chance of fire.
• Check your hose and fittings to ensure they are
not cracked or deteriorated to a point that they
need replacing.
• Only use the regulator and hose assembly
provided with this appliance. Use only genuine
replacement parts. All replacement parts used
must be of the same specification as originally
supplied with this appliance.
DON’TS
• DO NOT install the barbecue closer than 1
meter on the sides or 1 meter in the back to
any combustible surface or less than 1 metre
beneath any overhead combustible construction.
• DO NOT ignite your barbecue with the hood
closed
• DO NOT attempt any adjustment or modification
of the preset regulator.
• DO NOT let LPG cylinder rest on its side. It must
always remain upright.
• DO NOT store gas cylinder indoors, or in any
enclosed area.
• DO NOT obstruct any of the ventilation points of
this barbecue or the cylinder.
• DO NOT operate this barbecue without an
approved gas regulator.
• DO NOT turn on burner knob until a lit match
is in place next to the burner ready for ignition.
(Manual ignition only).
• DO NOT wear long loose flowing clothing
around the barbecue. Long flowing hair is also
easily ignited, especially by unexpected flare-
ups.
• DO NOT leave food unattended for long
periods. It is possible for fats to catch fire at low
temperatures.
• DO NOT use corrosive materials to clean your
barbecue parts.
• DO NOT exceed a temperature of 250°C or
480°F when cooking with the hood closed.
• DO NOT obstruct any of the ventilation points of
this barbecue or the cylinder storage.
• DO NOT apply a protective weather cover until
the barbecue has completely cooled down.
• DO NOT replace any of the grill grates on your
barbecue with extra hot plates. Changing them
will void the warranty and safety certification of
this appliance.
• DO NOT turn on side burner before lifting cover
• DO NOT leave children unattended with this
appliance.
• DO NOT SPRAY AEROSOLS IN THE
VICINITY OF THIS APPLIANCE WHILE
IT IS IN OPERATION.
• DO NOT USE OR STORE FLAMMABLE
MATERIALS IN OR NEAR THIS
APPLIANCE.
• DO NOT PLACE ARTICLES ON OR
AGAINST THIS APPLIANCE.
• DO NOT MODIFY THIS APPLIANCE.
7
MATADOR INSTRUCTION MANUAL
The EDGE BBQ comes ready to be used with
Propane (AUS) / ULPG (NZ) gas cylinders. The
size of cylinder that can be used with this BBQ is
either 4.5kg or 9Kg. Depending on your location
your barbecue will come supplied with the correct
regulator connection to suit your Propane cylinder.
This appliance has the ability to be converted to
Natural Gas, please refer to this section of the
manual for instructions on this process.
how to connect the gas
cylinder to the barbecue
Before connecting the barbecue to the gas cylinder,
please refer to the appliance’s Data Label to verify
you are using the correct gas specification.
The hose and regulator connected to the BBQ have
been leak tested at factory. Do not disassemble or
modify unnecessarily.
1. Check that all control knobs are in the ‘Off’
position.
2. Make sure the cylinder valve is off by turning the
valve knob all the way clockwise.
3. If present, remove the protective cap from
threaded connection on the cylinder.
4. Make connection as described in figure below
depending on the type of regulator connection
that came with your barbecue.
Note: POL fitting connectors are left hand threaded
and must be turned anti clockwise to connect.
CYLINDER VALVE
PRESSURE
RELIEF VALVE
BLEED-OFF
VALVE
BLACK COUPLING NUT
REGULATOR
Turn clockwise to connect
Turn clockwise
to reseal
QCC Connector
Cylinder Valve
Valve Handle
Regulator
Turn anti-clockwise
to connect
POL Connector
Tighten the regulator connection by hand (no tools) to
ensure it is secure before lighting and operating this
barbecue.
5. Conduct a leak test on all of the gas line
connections on this barbecue (Refer to Gas Leak
Testing Procedure).
how to disconnect the gas
cylinder from the barbecue
When it is time to replace or refill your gas cylinder
please always observe this following procedure:
1. Ensure that all control knobs on the appliance
and the gas cylinder are turned off before
disconnecting the hose and regulator from the
cylinder.
2. DO NOT smoke or use a naked flame near the
appliance or gas cylinder while disconnecting.
3. Remove the gas cylinder from the enclosure
before disconnecting the hose and regulator
from the appliance.
4. Tighten all connections before placing the gas
cylinder back in its enclosure.
gas cylinder storage
• Gas cylinders must be stored outdoors, out of
reach of children and must not be stored in a
building, garage or any other enclosed area. This
excludes from within the barbecue trolley or a well
ventilated outdoor kitchen cabinet.
• This appliance is designed to be used with a gas
cylinder not exceeding 9KG capacity.
• The Gas cylinder must be constructed and marked
in accordance with specifications for LP Gas
Cylinders.
• The gas cylinder supply valve must be turned off
when the appliance is not in use.
• The gas cylinder used must incorporate a safety
collar to protect the valve assembly.
• The gas cylinder must always be kept and used in
the upright position.
• DO NOT store a spare LPG cylinder under or near
this appliance.
• NEVER fill a gas cylinder beyond 80 percent full.
• If the information above is not followed exactly, a
fire causing death or serious injury may occur.
Gas Cylinders
ALWAYS STORE GAS
CYLINDER IN A WELL
VENTILATED AREA
• This BBQ shall only be used in an above ground
open-air situation with natural ventilation,
without stagnant areas, where gas leakage and
products of combustion are rapidly dispersed by
wind and natural convection.
• When the BBQ is in use, maintain a clearance
of at least 1m between the hot BBQ and any
combustible materials, such as bushes, trees,
wooden fences, buildings, etc.
• Any enclosure in which the appliance is used
shall comply with one of the following:
• An enclosure with walls on all sides, but at least
one permanent opening at ground level and no
overhead cover.
• Within a partial enclosure that includes an
overhead cover and no more than two walls.
• Within a partial enclosure that includes an
overhead cover and more than two walls, the
following shall apply:
• At least 25% of the total wall area is
completely open; and
• At least 30% of the remaining wall area is
open and unrestricted.
• In case of balconies, at least 20% of the total of
the side, back and front wall areas shall be and
remain open and unrestricted.
• The BBQ must not be installed under or on any
combustible material. Minimum clearance from
any combustible materials on ALL sides of the
BBQ is 1000mm and 1000mm overhead.
• BBQ MUST BE ASSEMBLED IN ACCORDANCE
WITH THE MANUFACTURER’S INSTALLATION
INSTRUCTIONS.
• The following figures are diagrammatic
representations of outdoor areas described.
Rectangular areas have been used in these
figures – the same principle applies to any other
shaped area.
1000 mm
1000mm
An enclosure with walls on all sides, but at
least one permanent opening at ground level
and no overhead cover.
1.
Positioning the BBQ
1000mm
9
MATADOR INSTRUCTION MANUAL
Within a partial enclosure that includes
an overhead cover and no more than two
walls (See example 2 & 3).
Within a partial enclosure that includes an overhead
cover and more than two walls, the following will
apply:
(i) at least 25% of the total wall area is completely
open, and
(ii) at least 30% of the remaining wall area is open
and unrestricted (see Example 4 & 5).
(iii) In the case of balconies, at least 20% of the total
wall area shall be and remain open and unrestricted.
Power Connection
Your EDGE barbecue needs to be connected to an
outdoor power outlet to function. When positioning
your barbecue you will need to consider this. If you
already have a weatherproof outdoor power outlet
within reach of your barbecue, please plug in the
connected power lead to this point.
If the power outlet location is too far away from the
barbecue, you must use an outdoor rated extension
lead to connect to the power outlet.
For situations where there is no outdoor power outlet
is installed, you will need to ask a licensed electrician
to install an outlet in a suitable position for use with
your barbecue.
2.
3.
4.
5.
Positioning the BBQ
BARBECUES MUST BE INSTALLED
IN ACCORDANCE WITH THE
MANUFACTURER’S INSTALLATION
INSTRUCTIONS, LOCAL GAS
FITTING REGULATIONS, MUNICIPAL
BUILDING CODES AND THE GAS
INSTALLATION CODE AS/NZS 5601
Gas Leak Test
The gas connections on your barbecue were leak
tested at the factory before shipment, however a
complete leak test must be done during assembly.
This leak test must also be conducted every time
you connect the regulator to the gas cylinder for safe
operation.
NOTE:
• Prior to starting this test please ensure the
burner knobs and gas cylinder are both OFF.
• NEVER perform a leak test with an naked flame
Step 1
Make a soap solution with one part water and one
part liquid detergent.
Step 2
Turn on the gas cylinder (Ensuring all the burner
knobs are still in the OFF position).
Step 3
Apply the soap solution to all the gas connections
using a soft bristle brush or spray bottle.
If you smell gas and/or soap bubbles start to appear
from a gas connection it is a sign that a leak is
present.
If there is a leak, turn off your gas supply and tighten
the connection. Repeat the test to ensure that the
leak is fixed.
WARNING
If after repeating the test with tightened connections
a leak is still present, DO NOT use the barbecue
and contact Mayo Hardware Support to assist in
replacing any faulty components.
If you find that the leak is coming from anywhere on
the actual cylinder, take the cylinder outdoors away
from any sources of ignition. Contact the cylinder
exchange provider, or local gas authority, for safe
disposal.