Matelec FPC-30048 Instructions for use

PUMP ON
FAULT
PUMP ON
FAULT
MAINISOLATOR
P U M P CONTROL
OWNER’S
OPERATION
MANUAL
Dual Pump Controller Installation
and Operating Instructions
MODEL: FPC-30048 Residential Series
DOC: FPC-30048 VER 1.0
T T
Pump 1
RCB
Pump 2
RCB

2
WELCOME TO DUAL PUMP CONTROL
SAFETY 2 CIRCUIT DIAGRAM 7
INSTALLATION 3 AT A GLANCE 8
GETTING STARTED 4
CONTENTS
SAFETY
registered electrician
• Prior to installation, ensure power supply is isolated
• Power supply must be circuit breaker protected (Qualified electrician to determine appropriate amp rating).
• RCD protection is not required as this panel contains final sub-circuit pump RCD protection. If an
upstream supply RCD is installed the correct operation of this panel could be comprimised.
• Electrical connection to the panel must be carried out in accordance with ‘Connection Instructions’, see page 3.
• Additions or midifications to the control panel are not permitted and will void warranty.
• The controller is not intended for use by children or inform persons without supervision.
• Repairs to the controller must only be carried out by a suitably qualified electrician.

Note:
INDICATOR LIGHTS GUIDE
3 FLOAT SWITCH SYSTEM
WARNING: HIGH VOLTAGE
4 FLOAT SWITCH SYSTEM
STOP
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
START
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
HIGH
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
PUMP 2
PUMP 1
E A N
Input 1
Low
Level
SUPPLY INPUT SWITCHES
Input 2
Stop
Level
Input 3
Start
Level
Input 4
High
Level
240Vac 12Vdc
Common
Fault
BMS
Volt/Free
PUMP 1 Earth
PUMP 1
A N
PUMP 2 Earth
PUMP 2
A N
LOW
LEVEL
ALARM
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
REMOVE
BRIDGING WIRE
TO USE
LOW LEVEL
STOP
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
START
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
HIGH
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
PUMP 2
PUMP 1
240Vac
MAINS POWER
SUPPLY
E A N
Input 1
Low
Level
SUPPLY INPUT SWITCHES
Input 2
Stop
Level
Input 3
Start
Level
Input 4
High
Level
240Vac 12Vdc
Common
Fault
BMS
Volt/Free
PUMP 1 Earth
PUMP 1
A N
PUMP 2 Earth
PUMP 2
A N
NO FLOAT SWITCH
CONNECTED TO INPUT 2
START
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
HIGH
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
PUMP 2
PUMP 1
240Vac
MAINS POWER
SUPPLY
BRIDGING
WIRE TO
REMAIN IN
LOW LEVEL
240Vac
MAINS POWER
SUPPLY
BRIDGING
WIRE TO
REMAIN IN
LOW LEVEL
ON STEADY
A pumpfault/overload has occured
FLASHING
A prime loss fault has occured
MOMENTARY PRESS
To mute audible buzzer
PRESS FOR3 SECS
To reset alarms and faults
PRESS CONTINUOUS
To test indicator lights,
strobe and siren
ON STEADY
Pump is switched on to run
ON STEADY
Ahigh level alarm has been present for the preset time
FLASHING
Alow level alarmis present
MUTE/
RESET
PUMP ON
LEVEL ALARM
FAULT
NO FLOAT SWITCH
CONNECTED TO INPUT 1
NO FLOAT SWITCH
CONNECTED TO INPUT 1
INSTALLATION
CONNECTION
MOUNTING
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
LOW
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
COMMON
N/O CLOSE ON RISE
BLUE NOTREQUIRED
BMS
Volt/Free
Fault
Common
Input 2 Input 4
Stop High
Input 1
Low
Level Level Level Level
Input 3
Start
INPUT SWITCHES
12Vdc Connections
PUMP 1
P1 P2 P3
PUMP 1
PUMP 1 Earth
415Vac
MAINS POWER
SUPPLY
NE A1 A2 A3
SUPPLY
415Vac Connections
T1 T2
Pump 1
T1 T2
Pump 2
Thermal Switch
STOP
LEVEL
START
LEVEL
HIGH
LEVEL
REMOVE
BRIDGING WIRE
TO USE
LOW LEVEL PUMP 2
PUMP 2 Earth
P1 P2 P3
PUMP 2
BRIDGE
IF NOT
REQUIRED
PUMPON
FAULT
PUMPON
FAULT
MAINISOLATOR
T T
Pump 1
RCB
Pump 2
RCB

4
Input Function
OPERATION
Input Function
DIP Position Function
Mode A:
Mode B:
Mode C:
Mode D:
pu
On
4
On
5
On
On

5
Typical Operation Mode D:
Input Function
Input Function
Input 1 Input 2 Input 3 Input 4 Pump
State Alarm
Pump Stop Pump Start
Open Open -
Open On
Open
Open Open Open
Open Open
Open Open
Open

Figure 1: APC6 PCB Layout and Current Loop Jumper
C
urrent Loop
E
nable Jumper
Maximum Run and Alternation Mode
Anti-Seize Timer
Manual Mode Timeout
Audible and Visual Alarm Test
Mute/Reset
Fault Reset
Pump Fault
Auto Silencing Alarm Feature

CIRCUIT DIAGRAM
12 Vac 0Vac
N
415 Vac Supply
A1 EA2 A3
P1
P2
P3
P1
P2
P3
R1/1R1/1
INPUT SWITCHES
Low Voltage
BMS
Volt/Free
12 34
56
Main
Isolator
MSW1
12 34
56
Main
Isolator
MSW1
L1 T1
L2 T2
L3 T3
Contactor 3P
C1
L1 T1
L2 T2
L3 T3
Contactor 3P
C1
L1 T1
L2 T2
L3 T3
Contactor 3P
C2
L1 T1
L2 T2
L3 T3
Contactor 3P
C2
1 2
3 4
5 6
Thermal Overload
TOL1
1 2
3 4
5 6
Thermal Overload
TOL1
1 2
3 4
5 6
Thermal Overload
TOL2
1 2
3 4
5 6
Thermal Overload
TOL2
Circuit
Breaker
CB1
Circuit
Breaker
CB1
415VAC
Pump
P1
415VAC
Pump
P1
415VAC
Pump
P2
415VAC
Pump
P2
240V 240N
12V 0V Transformer 12Vac
T1
240V 240N
12V 0V Transformer 12Vac
T1
9596
NC Contact
TOL1
9596
NC Contact
TOL1
9596
NC Contact
TOL2
9596
NC Contact
TOL2
A1 A2
Contactor 18A
240Vac
C1
A1 A2
Contactor 18A
240Vac
C1
A1 A2
Contactor 18A
240Vac
C2
A1 A2
Contactor 18A
240Vac
C2
Thermal
Pump 1
Thermal
Pump 1
12 3 4 5 6
O
N
12 3 4 5 6
O
N
12 3 4 5 6
O
N
PCB1
12 3 4 5 6
O
N
PCB1
Strobe
Light
ST1
Strobe
Light
ST1
Buzzer
BZ1
Buzzer
BZ1
Inline
Relay
12Vdc
R1
Inline
Relay
12Vdc
R1
Common
Fault
Thermal
Pump 2
Thermal
Pump 2
Input 2
Stop
Float
Input 2
Stop
Float
Input 3
Start
Float
Input 3
Start
Float
Input
High
Float
Input
High
Float
Input 1
Low
Float
Input 1
Low
Float
RCBO 20Amp
RCB O1
RCBO 20Amp
RCB O1
RCBO 20Amp
RCB O2
RCBO 20Amp
RCB O2
Auxiliary
RCB O1
Auxiliary
RCB O1
Auxiliary
RCB O2
Auxiliary
RCB O2
Remove
if not
required

8
AT A GLANCE
PUMP ON
FAULT
PUMP ON
FAULT
INDICATORS PUSH BUTTONS
POWER ON
LEVEL ALARM ON
FLASHING
ON STEADY
ON STEADY
FLASHING
POWER ON
LEVEL ALARM
PUMP ON
FAULT
AUTO
MAN
OFF
MUTE/
RESET