Matelec Residential FPC-30028 Instructions for use

PUMP ON
FAULT
PUMP ON
FAULT
MAIN ISOLATOR
P U M P CONTROL
OWNER’S
OPERATION
MANUAL
Dual Pump Controller Installation
and Operating Instructions
MODEL: FPC-30028 Residential Series
DOC: FPC-30028 VER 1.0
T T
Pump 1
RCB
Pump 2
RCB

2
WELCOME TO DUAL PUMP CONTROL
SAFETY 2 CIRCUIT DIAGRAM 7
INSTALLATION 3 AT A GLANCE 8
GETTING STARTED 4
CONTENTS
SAFETY
registered electrician
• Prior to installation, ensure power supply is isolated
• Power supply must be circuit breaker protected (Qualified electrician to determine appropriate amp rating).
• RCD protection is not required as this panel contains final sub-circuit pump RCD protection. If an
upstream supply RCD is installed the correct operation of this panel could be comprimised.
• Electrical connection to the panel must be carried out in accordance with ‘Connection Instructions’, see page 3.
• Additions or midifications to the control panel are not permitted and will void warranty.
• The controller is not intended for use by children or inform persons without supervision.
• Repairs to the controller must only be carried out by a suitably qualified electrician.

Note:
INDICATOR LIGHTS GUIDE
3 FLOAT SWITCH SYSTEM
WARNING: HIGH VOLTAGE
4 FLOAT SWITCH SYSTEM
STOP
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
START
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
HIGH
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
PUMP 2
PUMP 1
E A N
Input 1
Low
Level
SUPPLY INPUT SWITCHES
Input 2
Stop
Level
Input 3
Start
Level
Input 4
High
Level
240Vac 12Vdc
Common
Fault
BMS
Volt/Free
PUMP 1 Earth
PUMP 1
A N
PUMP 2 Earth
PUMP 2
A N
LOW
LEVEL
ALARM
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
REMOVE
BRIDGING WIRE
TO USE
LOW LEVEL
STOP
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
START
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
HIGH
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
PUMP 2
PUMP 1
240Vac
MAINS POWER
SUPPLY
E A N
Input 1
Low
Level
SUPPLY INPUT SWITCHES
Input 2
Stop
Level
Input 3
Start
Level
Input 4
High
Level
240Vac 12Vdc
Common
Fault
BMS
Volt/Free
PUMP 1 Earth
PUMP 1
A N
PUMP 2 Earth
PUMP 2
A N
NO FLOAT SWITCH
CONNECTED TO INPUT 2
START
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
HIGH
LEVEL
COMMON
N/O CLOSE ON RISE
BLUE NOT REQUIRED
PUMP 2
PUMP 1
240Vac
MAINS POWER
SUPPLY
BRIDGING
WIRE TO
REMAIN IN
LOW LEVEL
240Vac
MAINS POWER
SUPPLY
BRIDGING
WIRE TO
REMAIN IN
LOW LEVEL
ON STEADY
A pumpfault/overload has occured
FLASHING
A prime loss fault has occured
MOMENTARY PRESS
To mute audible buzzer
PRESS FOR3 SECS
To reset alarms and faults
PRESS CONTINUOUS
To test indicator lights,
strobe and siren
ON STEADY
Pump is switched on to run
ON STEADY
Ahigh level alarm has been present for the preset time
FLASHING
Alow level alarmis present
MUTE/
RESET
PUMP ON
LEVEL ALARM
FAULT
NO FLOAT SWITCH
CONNECTED TO INPUT 1
NO FLOAT SWITCH
CONNECTED TO INPUT 1
INSTALLATION
CONNECTION
MOUNTING
PUMPON
FAULT
PUMPON
FAULT
MAINISOLATOR
T T
Pump 1
RCB
Pump 2
RCB

4
Input Function
OPERATION
Input Function
DIP Position Function
Mode A:
Mode B:
Mode C:
Mode D:
pu
On
4
On
5
On
On

5
Typical Operation Mode D:
Input Function
Input Function
Input 1 Input 2 Input 3 Input 4 Pump
State Alarm
Pump Stop Pump Start
Open Open -
Open On
Open
Open Open Open
Open Open
Open Open
Open

Figure 1: APC6 PCB Layout and Current Loop Jumper
C
urrent Loop
E
nable Jumper
Maximum Run and Alternation Mode
Anti-Seize Timer
Manual Mode Timeout
Audible and Visual Alarm Test
Mute/Reset
Fault Reset
Pump Fault
Auto Silencing Alarm Feature

CIRCUIT DIAGRAM
12 Vac 0Vac
Circuit
Breaker
CB1
Circuit
Breaker
CB1
N
240V 240N
12V 0V Transformer 12Vac
T1
240V 240N
12V 0V Transformer 12Vac
T1
240 Vac Supply
A
A1 A2
Contactor 18A 240Vac
C1
A1 A2
Contactor 18A 240Vac
C1
95 96
NC Contact
TOL1
95 96
NC Contact
TOL1
95 96
NC Contact
TOL2
95 96
NC Contact
TOL2
A1 A2
Contactor 18A 240Vac
C2
A1 A2
Contactor 18A 240Vac
C2
Inline
Relay
12Vdc
R1
Inline
Relay
12Vdc
R1
12 3 4 5 6
O
N
12 3 4 5 6
O
N
12 3 4 5 6
O
N
Strobe
Light
ST1
Strobe
Light
ST1
Buzzer
BZ1
Buzzer
BZ1
Input 1
Low
Float
Input 1
Low
Float
Input 2
Stop
Float
Input 2
Stop
Float
Input 3
Start
Float
Input 3
Start
Float
Input 4
High
Float
Input 4
High
Float
Common
Fault
Common
Fault
R1/1R1/1
INPUT SWITCHES
Low Voltage
BMS
Volt/Free
1
2
Main
Isolator
MSW1
1
2
Main
Isolator
MSW1
L1 T1
L2 T2
L3 T3
Contactor 3P
C1
L1 T1
L2 T2
L3 T3
Contactor 3P
C1
Thermal
Overload
TOL 1
Thermal
Overload
TOL 1
240VAC
Pump
P1
240VAC
Pump
P1
L1 T1
L2 T2
L3 T3
Contactor 3P
C2
L1 T1
L2 T2
L3 T3
Contactor 3P
C2
Thermal
Overload
TOL 2
Thermal
Overload
TOL 2
240VAC
Pump
P2
240VAC
Pump
P2
E
Active
Active
Neutral
Neutral
L L
N N
L L
N N
RCBO 16Amp
RCB O1
L L
N N
RCBO 16Amp
RCB O1
L L
N N
L L
N N
RCBO 16Amp
RCBO2
L L
N N
RCBO 16Amp
RCBO2
Auxiliary
RCBO1
Auxiliary
RCBO1
Auxiliary
RCB O2
Auxiliary
RCB O2

8
AT A GLANCE
PUMP ON
FAULT
PUMP ON
FAULT
INDICATORS PUSH BUTTONS
POWER ON
LEVEL ALARM ON
FLASHING
ON STEADY
ON STEADY
FLASHING
POWER ON
LEVEL ALARM
PUMP ON
FAULT
AUTO
MAN
OFF
MUTE/
RESET