Maytronics BIO User manual

BIO Assembly Instructions
Page 1of 14
Table of Contents
1. Assembling the Diaphragms ............................................................................................................. 2
2. Assembling the Motor Unit ...............................................................................................................2
3. Assembling the Driving System ........................................................................................................3
4. Assembling the Side Panels..............................................................................................................5
5. Assembling the Floating Cable .........................................................................................................6
6. Positioning the Floats.......................................................................................................................7
7. Positioning the Brush Covers............................................................................................................8
8. Assembling the Outer Casing ...........................................................................................................8
9. Assembling the Impeller Cover ........................................................................................................9
01. Assembling the Cartridge Door...................................................................................................... 10
11. Assembling the Handle ................................................................................................................. 11
12. Assembling the Suction Inlet Plug................................................................................................ 12
13. Assembling the Brushes ............................................................................................................... 13

BIO Assembly Instructions
Page 2of 14
1. Assembling the Diaphragms
2. Assembling the Motor Unit
Step 1.1
Insert two
diaphragms.
Step 2.1
There is only one
way to place the
motor unit in the
frame.

BIO Assembly Instructions
Page 3of 14
3. Assembling the Driving System
Step 2.2
Secure the motor
unit to the frame
with 4X KA50X20
screws.
Step 3.1
Place 4 guide
wheels on both
sides of the robot.

BIO Assembly Instructions
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Step 3.2
Put 2 hexagon
adaptors into the
pulley.
Step 3.3
Put the pulley and
the Active Brush
gear in their
places on both
sides of the robot.
Step 3.4
Place the track in
its place as shown
on both sides of
the robot.
Step 3.5
Place the side
floats on both
sides of the robot

BIO Assembly Instructions
Page 5of 14
4. Assembling the Side Panels
Step 4.1
Put the side
panels into place
on both sides of
the robot.
Step 4.2
Secure the side
panels in place
with 4 KA50X20
screws on both
sides of the robot.
Note:
Make
sure the
clips are
in place.

BIO Assembly Instructions
Page 6of 14
5. Assembling the Floating Cable
Step 5.1
Connect the
cable's retrofit to
motor unit (mind
the slot shape)
and press it
firmly.
Step 5.2
Press the seal
firmly to the
terminal.
Step 5.3
Tighten the nut
properly by
hand.
Note:
There is only
one way for
the connector
to connect to
the motor
unit terminal.

BIO Assembly Instructions
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6. Positioning the Floats
Step 5.4
Position the
floating cable on
the motor unit
and secure the
cable holders
with 4 50X12
screws.
Step 5.5
The cable
position on the
motor unit.
Step 6.1
Place the two
floats on the
motor unit.

BIO Assembly Instructions
Page 8of 14
7. Positioning the Brush Covers
8. Assembling the Outer Casing
Step 7.1
Position the 2
brush safety
covers on both
sides of the
robot.
Step 7.1
Position the 2
brush safety
covers on both
sides of the
robot.
Step 8.1
Place the outer
casing on the
frame.
Step 8.2
Secure the outer
casing to the
frame with 4
50X20 screws.

BIO Assembly Instructions
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9. Assembling the Impeller Cover
Step 9.1
Place the cable
support in its
place on the
outer casing
before closing
the impeller
cover.
Step 9.2
Position the
impeller cover
diagonally on the
outer casing.
Step 9.3
Secure the
impeller cover
with a 50X12
screw.

BIO Assembly Instructions
Page 10 of 14
01. Assembling the Cartridge Door
Step 10.1
Place the
cartridge door on
the casing
Place the top
side first, on
both sides of the
robot.
Step 10.2
Press strongly on
the bottom of
the door to fit
the clips into
place.
Tip:
Place the
top side
first.