McCrometer DURA MAG McMag 3000 Instruction Manual

Copyright © 2016 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer.
Any published technical data and instructions are subject to change without notice. Contact your McCrometer representative for
current technical data and instructions. U.S. Patent 8,997,580 B2; foreign patents pending.
www.mccrometer.com
3255 WEST STETSON AVENUE • HEMET, CALIFORNIA 92545 USA Printed In The U.S.A.
TEL: [phone] • 800-220-2279 • FAX: [phone] Lit. # 30124-55 Rev. 1.1 / 06DEC2019
Page
1
Quick Connect and Strain
Relief Retrot Instructions
ag
3000TM
™
DURA MAG
Supplies Needed for Quick Connect Retrot:
1. Tamper Proof Seal
2. Tamper Proof Stickers
3. Zip tie
4. Dry pack
5. Quick connect receptacle
6. Quick connect receptacle
7. Replacement screw
1. Remove the warranty stickers.
2. Cut away the tamper proof seal.
3. Remove screws holding the lid to the housing.
Supplies Needed for Hard Wire Retrot:
1. Tamper Proof Seal
2. Tamper Proof Stickers
3. Strain Reliefs
4. Lengths of open ended, non-prepared cables
5. Replacement screw
6. Zip tie
7. Dry pack
Converter with plugs and tamper seal
I. Cover and Steel Plug Removal
1
4
2
3
56
7
1
2
34
56
7

Copyright © 2016 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer.
Any published technical data and instructions are subject to change without notice. Contact your McCrometer representative for
current technical data and instructions. U.S. Patent 8,997,580 B2; foreign patents pending.
www.mccrometer.com
3255 WEST STETSON AVENUE • HEMET, CALIFORNIA 92545 USA Printed In The U.S.A.
TEL: [phone] • 800-220-2279 • FAX: [phone] Lit. # 30124-55 Rev. 1.1 / 06DEC2019
Page
2
Quick Connect and Strain
Relief Retrot Instructions
ag
3000TM
™
DURA MAG
4. Remove the stainless
steel plugs.
5. Dip Switches in the
“O” position before
installing output
connectors/wires.
If you are installing quick
connect connectors,
proceed to step 6.
6. Screw the quick connects into
place. Install the connectors
as shown at right.
8. Using a small
standard screwdriver,
loosen the terminal
screws for terminals
23 through 27.
10. If DC power / 4-20mA output is to be added, remove
the red terminal block by pulling it up.
If you are installing
strain reliefs, go to
step to step 14.
9. Insert each lead completely into its proper terminal
and tighten the terminal screw. See the table below for
wire and terminal assignments. Do these one at a time.
Tighten each connector
to 50 inch pounds.
LEFT
Black
Red
White
Green
RIGHT
Gray
Pink
Yellow
7. Remove the
green terminal
block by pulling
it up.
II. Installing and Wiring the Quick Connect Connectors
Pink Output 2
Positive 23
Gray Output 1
Positive 24
Yellow Output 1-2
Negative 25
Green 4-20
Negative 26
White 4-20
Positive 27

Copyright © 2016 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer.
Any published technical data and instructions are subject to change without notice. Contact your McCrometer representative for
current technical data and instructions. U.S. Patent 8,997,580 B2; foreign patents pending.
www.mccrometer.com
3255 WEST STETSON AVENUE • HEMET, CALIFORNIA 92545 USA Printed In The U.S.A.
TEL: [phone] • 800-220-2279 • FAX: [phone] Lit. # 30124-55 Rev. 1.1 / 06DEC2019
Page
3
Quick Connect and Strain
Relief Retrot Instructions
ag
3000TM
™
DURA MAG
14. Locate the strain reliefs for installation. 15. Install the strain reliefs. Tighten them to the converter
housing to 50 inch pounds.
17. Insert the open ended cables as shown.
11. Using a small standard
screwdriver, loosen the
terminal screws for the
positive and negative
terminals.
13. Insert both terminal blocks back
into the PCB board.
12. Insert each lead completely into its proper
terminal and tighten the terminal screw.
See the table below for wire and terminal
assignments. Do these one at a time.
Red Positive
Black Negative
Red terminal block
Red Positive
Black Negative
Go to step 22.
16. Remove the green and red terminal blocks by pulling
them up.
18. Using a small standard screwdriver,
loosen the terminal screws for
terminals 23 through 27 on the
green terminal block and the positive
and negative terminals on the red
terminal block.
19. Insert each lead completely into its proper terminal and tighten the
terminal screw. See the table below for wire and terminal assignments.
Do these one at a time.
Pink Output 2
Positive 23
Gray Output 1
Positive 24
Yellow Output 1-2
Negative 25
Green 4-20
Negative 26
White 4-20
Positive 27
III. Installing and Wiring the Strain Reliefs
Green terminal block

Copyright © 2016 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer.
Any published technical data and instructions are subject to change without notice. Contact your McCrometer representative for
current technical data and instructions. U.S. Patent 8,997,580 B2; foreign patents pending.
www.mccrometer.com
3255 WEST STETSON AVENUE • HEMET, CALIFORNIA 92545 USA Printed In The U.S.A.
TEL: [phone] • 800-220-2279 • FAX: [phone] Lit. # 30124-55 Rev. 1.1 / 06DEC2019
Page
4
Quick Connect and Strain
Relief Retrot Instructions
ag
3000TM
™
DURA MAG
DO NOT OVER
TIGHTEN! Over
tightening can
crush the inside
conductors.
21. Tighten the strain relief cable port onto the cable until
the gasket of the strain relief is tight onto the cable.
20. Insert both terminal blocks back into the PCB board.
23. Wrap the new zip tie around the new dry pack. Cut the
excess of the zip tie.
24. Install the new zip tie with dry pack onto the converter
lid.
25. Place the converter lid onto the housing. Be sure
the smaller head screws with the holes are installed
towards the back as shown.
26. Guide the Tamper Proof
Seal through the holes in
the screws as shown.
27. Run the tamper proof wire around the
channel in the plastic connector as shown.
Snap the plastic connector lid into place.
28. Apply new warranty
stickers.
22. Remove the screw holding the dry pack and zip tie on
the converter lid.
IV. Cover Replacement