Mec Micro 19-XD Guide

Part # 43894
June 2020
Service & Parts Manual
Micro 19-XD
Serial Number Range
1610000 - Up
Art_5588

Page i Micro 19-XD - Service & Parts Manual
June 2020
Revision History
Date Reason for Update
June 2020 New Release
1401 S. Madera Avenue, Kerman, CA93630 USA
Toll Free: 1 - 877 - 632 - 5438
Phone: 1 - 559 - 842 - 1500
Fax: 1 - 559 - 842 - 1520
[email protected]
www.MECawp.com
MEC Aerial Work Platforms

Page ii Micro 19-XD - Service & Parts Manual
June 2020
Table of Contents
Chapter 1 - Service . . . . . . . . . . . . . 1
Service Introduction ................1
Section 1 - MEC Operator Policy ............2
MEC Operator Policy . . . . . . . . . . . . . . . . . . . 2
Section 2 - Safety Symbols & General Safety Tips. . . . . . . . 3
Safety Symbols & General Safety Tips . . . . . . . . . . . . . . 3
Section 3 - Specifications . . . . . . . . . . . . . . 4
Machine Specifications . . . . . . . . . . . . . . . . . . 4
Section 4 - Torque Specifications . . . . . . . . . . . . 5
Bolt Torque Specification - American Standard . . . . . . . . . . . . 5
Bolt Torque Specification - Metric Standard . . . . . . . . . . . . . 6
Hydraulic Components Torque Table . . . . . . . . . . . . . . . 7
Section 5 - Maintenance Lock . . . . . . . . . . . . . 8
Maintenance Lock . . . . . . . . . . . . . . . . . . . . 8
Section 6 - Hydraulic, Electrical and Total System. . . . . . . . 9
Hydraulic, Electrical and Total System . . . . . . . . . . . . . . 9
Section 7 - Primary Machine Components . . . . . . . . . . 10
Primary Machine Components . . . . . . . . . . . . . . . . 10
Section 8 - Emergency Systems and Procedures . . . . . . . . 11
Emergency Systems and Procedures . . . . . . . . . . . . . . . 11
Section 9 - Transport and Lifting Instructions . . . . . . . . . 12
Free-Wheel Configuration for Winching or Towing . . . . . . . . . . . 12
Lift and Support the Machine . . . . . . . . . . . . . . . . . 13
Section 10 - Maintenance . . . . . . . . . . . . . . 14
General Machine Maintenance . . . . . . . . . . . . . . . . 14
Pre-Start Inspection Checklist . . . . . . . . . . . . . . . . . 15
Frequent Inspection Checklist . . . . . . . . . . . . . . . . . 17
Annual Inspection Checklist . . . . . . . . . . . . . . . . . 23
Section 11 - Control System . . . . . . . . . . . . . . 26
Control Component Locations. . . . . . . . . . . . . . . . . 26
FaultCodes.....................27
Error Indicator Readout . . . . . . . . . . . . . . . . . . 28
Section 12 - Schematics . . . . . . . . . . . . . . . 31
Electrical Schematic . . . . . . . . . . . . . . . . . . . 31
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . 32
HydraulicUnit.....................33

Page iii Micro 19-XD - Service & Parts Manual
June 2020
Chapter 2 - Parts . . . . . . . . . . . . . . 35
Parts Introduction ................35
Section 13 - Chassis ................36
Steer Linkage and Wheels Assembly . . . . . . . . . . . . . . . 36
Drive Wheel Assembly. . . . . . . . . . . . . . . . . . . 38
Pothole Protection Assembly . . . . . . . . . . . . . . . . . 40
Battery Pack Module . . . . . . . . . . . . . . . . . . . 42
Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . 44
Motor Controller Assembly . . . . . . . . . . . . . . . . . 46
Ground Control Assembly . . . . . . . . . . . . . . . . . . 48
Ladder and Accessories . . . . . . . . . . . . . . . . . . 50
Section 14 - Scissor . . . . . . . . . . . . . . . . 52
Scissor Assembly . . . . . . . . . . . . . . . . . . . . 52
Section 15 - Platform. . . . . . . . . . . . . . . . 54
Main Platform Assembly . . . . . . . . . . . . . . . . . . 54
Platform Extension Assembly . . . . . . . . . . . . . . . . . 56
Platform Control Assembly . . . . . . . . . . . . . . . . . 58
Platform Control Box Assembly . . . . . . . . . . . . . . . . 60
Platform Locking Device Assembly . . . . . . . . . . . . . . . 62
Step Installation . . . . . . . . . . . . . . . . . . . . 64
Section 16 - Hydraulic System . . . . . . . . . . . . . 66
Lower Lift Cylinder Assembly . . . . . . . . . . . . . . . . . 66
Upper Lift Cylinder Assembly . . . . . . . . . . . . . . . . . 68
Hydraulic Hoses and Fittings . . . . . . . . . . . . . . . . . 70
Section 17 - Electrical System . . . . . . . . . . . . . 72
Electrical Harness . . . . . . . . . . . . . . . . . . . . 72
Power to Platform . . . . . . . . . . . . . . . . . . . . 74
Section 18 - Decals . . . . . . . . . . . . . . . . 76
Decal Locations . . . . . . . . . . . . . . . . . . . . 76

Page 1 Micro 19-XD - Service & Parts Manual
June 2020
Service Introduction
This Service section is designed to provide you, the customer, with the instructions needed to
properly maintain the MEC self-propelled aerial work platform. When used in conjunction with the
illustrated Parts section in this manual and the Operator’s Manual (provided separately), this manual
will assist you in making necessary adjustments and repairs, and identifying and ordering the correct
replacement parts.
All parts represented here are manufactured and supplied in accordance with MEC quality
standards. We recommend that you use genuine MEC parts to ensure proper operation and reliable
performance.
To obtain maximum benefits from your MEC Aerial Work Platforms, always follow the proper
operating and maintenance procedures. Only trained authorized personnel should be allowed to
operate or service this machine. Service personnel should read and study the Operator’s, and the
Service and Parts Manuals in order to gain a thorough understanding of the unit prior to making any
repairs.
Chapter 1 - Service

Page 2 Micro 19-XD - Service & Parts Manual
June 2020
MEC Operator Policy
Note: The best method to protect yourself and others from injury or death is to use common sense.
If you are unsure of any operation, don’t start until you are satisfied that it is safe to proceed
and have discussed the situation with your supervisor.
Service personnel and machine operators must understand and comply with all warnings and
instructional decals on the body of the machine, at the ground controls, and platform control console.
MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND
SPECIFICATIONS WITHOUT WRITTEN PERMISSION FROM MEC ARE
STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE THE
SAFETY OF THE MACHINE, SUBJECTING OPERATOR(S) TO SERIOUS
INJURY OR DEATH.
MEC’s policies and procedures demonstrate our commitment to Quality and our relentless ongoing
efforts towards Continuous Improvement, due to which product specifications are subject to change
without notice.
Any procedures not found within this manual must be evaluated by the individual to assure oneself
that they are “proper and safe.”
Your MEC Aerial Work Platform has been designed, built, and tested to provide many years of safe,
dependable service. Only trained, authorized personnel should be allowed to operate or service the
machine.
MEC, as manufacturer, has no direct control over machine application and operation. Proper safety
practices are the responsibility of the user and all operating personnel.
If there is a question on application and/or operation, contact MEC Aerial Work Platforms:
1401 S. Madera Avenue, Kerman, CA93630 USA
Toll Free: 1 - 877 - 632 - 5438
Phone: 1 - 559 - 842 - 1500
Fax: 1 - 559 - 842 - 1520
[email protected]
www.MECawp.com
MEC Aerial Work Platforms
MEC Operator Policy
Section 1 - MEC Operator Policy

Page 3 Micro 19-XD - Service & Parts Manual
June 2020
Safety Symbols & General Safety Tips
MEC manuals and decals use symbols, colors and signal words to help you recognize important
safety, operation and maintenance information.
RED and the word DANGER – Indicates an imminently hazardous
situation which, if not avoided, will result in death or serious injury.
ORANGE and the word WARNING – Indicates a potentially hazardous
situation which, if not avoided, could result in death or serious injury.
YELLOW with alert symbol and the word CAUTION – Indicates a
potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
YELLOW without alert symbol and the word CAUTION – Indicates a
potentially hazardous situation which, if not avoided, may result in
property damage.
GREEN and the word NOTICE – Indicates operation or maintenance
information.
Regular inspection and constant maintenance is the key to efficient economical operation of your
aerial work platform. It will help to assure that your equipment will perform satisfactorily with a
minimum of service and repair.
The actual operating environment of the machine governs the inspection schedule. Correct lubrication
is an essential part of the preventative maintenance to minimize wear on working parts and ensure
against premature failure. By maintaining correct lubrication, the possibility of mechanical failure and
resulting downtime is reduced to a minimum.
Never leave hydraulic components or hoses open. They must be protected from contamination
(including rain) at all times.
Never open a hydraulic system when there are contaminants in the air.
Always clean the surrounding area before opening hydraulic systems.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as
harmful as no lubrication.
Watch for makeshift “fixes” which can jeopardize safety as well as lead to more costly repair.
•
•
•
•
•
Safety Symbols & General Safety Tips
Section 2 - Safety Symbols & General Safety Tips

Page 4 Micro 19-XD - Service & Parts Manual
June 2020
Machine Specifications
Working Height* Indoor 24.4 ft 7.43 m
Outdoor 19 ft 5.79 m
Platform Height Indoor 18.4 ft 5.6 m
Outdoor 13 ft 4 m
Maximum Drive Height Indoor 18.4 ft 5.6 m
Outdoor 13 4 m
Stowed Height Top Guardrail 83.3 in 2.12 m Guardrails Folded 79 in 2.0 m
Platform Floor 39 in 1.0 m
Platform Extension Length 23.6 in 0.6 m
Machine Weight** (Unloaded) 2,820 lbs 1,280 kg
Maximum Lift Capacity 500 lbs 227 kg
Deck Extension Capacity 1 Person / 250 lbs (113 kg)
Xtra Deck Capacity 1 Person / 250 lbs (113 kg)
Maximum Occupants Indoor 1
Outdoor 1
Manual Force Indoor 45 lbs 200 N
Outdoor 45 lbs 200 N
Platform Length (Extended) 78 in 2.0 m
Platform Length (Retracted) 54 in 1.4 m
Width (Overall) 32 in 0.81 m
Platform Dimensions (Length × Width) 53.9 × 27.6 in 1.37 × 0.7 m
Wheel Base 44.5 in 1.13 m
Turning Radius - Inside 17.7 in 0.45 m
Ground Clearance - Stowed 2.4 in 6.0 cm
Ground Clearance - Elevated 0.6 in 1.5 cm
Drive Speed (Proportional) Stowed 0-2.5 mph 0-4.0 km/h
Raised Or Extended 0-0.5 mph 0-8.0 km/h
Gradability 25%/14°
Maximum Side Slope - Stowed 5°
Ground Pressure/Wheel 116 psi 8.2 kg/cm2
Maximum Wheel Load 990 lbs 450 kg
Occupied Floor Pressure 242 psf 1,177 kg/m2
Maximum Operating Wind Speed 28 mph / 12.5 m/sec (45 km/h)
Tire Size 9 × 4 inch / 230 × 100 mm
Lug Nut Torque 19 Ft-lbs / 25.5 N-m, Secured with cotter pin
Hydraulic Pressure 2,320 psi/ 160 bar
Power System Voltage 24 Volt DC
Battery Charger Input 110-230 V AC, 50-60 Hz
Output 24 Volt DC
Batteries Two 12 Volt Deep Cycle 115Ah
Chassis Inclination 1.5 Side 3.0 Inline
Airborne Noise Emissions <70 dB
Meets applicable requirements of ANSI A92.20-2018.
*Working Height adds 6 feet (2 m) to platform height.
**Weight may increase with certain options.
Machine Specifications
Section 3 - Specifications

Page 5 Micro 19-XD - Service & Parts Manual
June 2020
Bolt Torque Specification - American Standard
Fasteners
Use the following values to apply torque unless a specific torque value is called out for the part being
used.
American Standard Cap Screws
SAE Grade 5 8
Cap Screw
Size (inches) Torque Torque
Ft. Lbs Nm Ft. Lbs Nm
Min Max Min Max Min Max Min Max
1/4 - 20 6.25 7.25 8.5 10 8.25 9.5 11 13
1/4 - 28 8 9 11 12 10.5 12 14 16
5/16 - 18 14 15 19 20 18.5 20 25 27
5/16 - 24 17.5 19 12 26 23 25 31 34
3/8 - 16 26 28 35 38 35 37 47.5 50
3/8 - 24 31 34 42 46 41 45 55.5 61
7/16- 14 41 45 55.5 61 55 60 74.5 81
7/16 - 20 51 55 69 74.5 68 75 92 102
1/2 - 13 65 72 88 97.5 86 96 116 130
1/2 - 20 76 84 103 114 102 112 138 152
9/16 - 12 95 105 129 142 127 140 172 190
9/16 - 18 111 123 150 167 148 164 200 222
5/8 - 11 126 139 171 188 168 185 228 251
5/8 - 18 152 168 206 228 203 224 275 304
3/4 - 10 238 262 322 255 318 350 431 474
3/4 - 16 274 302 371 409 365 402 495 544
7/8 - 9 350 386 474 523 466 515 631 698
7/8 - 14 407 448 551 607 543 597 736 809
1- 8 537 592 728 802 716 790 970 1070
1 - 14 670 740 908 1003 894 987 1211 1137
Torque values apply to fasteners as received from the supplier, dry or when lubricated with
normal engine oil.
If special graphite grease, molydisulphide grease, or other extreme pressure lubricants are
used, these torque values do not apply.
Section 4 - Torque Specifications
Bolt Torque Specification - American Standard

Page 6 Micro 19-XD - Service & Parts Manual
June 2020Section 4 - Torque Specifications
Bolt Torque Specification - Metric Standard
Fasteners
Use the following values to apply torque unless a specific torque value is called out for the part being
used
Metric Cap Screws
Metric Grade 8.8 10.9
Cap Screw Size
(Millimeters)
8.8
9.01
Torque Torque
Ft. Lbs Nm Ft. Lbs Nm
Min Max Min Max Min Max Min Max
M6 × 1.00 6 8 8 11 9 11 12 15
M8 × 1.25 16 20 21.5 27 23 27 31 36.5
M10 × 1.50 29 35 39 47 42 52 57 70
M12 × 1.75 52 62 70 84 75 91 102 123
M14 × 2.00 85 103 115 139 120 146 163 198
M16 × 2.50 130 158 176 214 176 216 238 293
M18 × 2.50 172 210 233 284 240 294 325 398
M20 × 2.50 247 301 335 408 343 426 465 577
M22 × 2.50 332 404 450 547 472 576 639 780
M24 × 3.00 423 517 573 700 599 732 812 992
M27 × 3.00 637 779 863 1055 898 1098 1217 1488
M30 × 3.00 872 1066 1181 1444 1224 1496 1658 2027
Torque values apply to fasteners as received from the supplier, dry or when lubricated with
normal engine oil.
If special graphite grease, molydisulphide grease, or other extreme pressure lubricants are
used, these torque values do not apply.

Page 7 Micro 19-XD - Service & Parts Manual
June 2020Section 4 - Torque Specifications
Hydraulic Components Torque Table
Note:Always lubricate threads with clean hydraulic fluid prior to installation.
Use the following values to torque hydraulic components when a specific value is not available.
Always check for torque values in the following places before relying on the Hydraulic Components
Torque Table.
Parts drawings and service instructions in this manual.
Packaging and instruction sheets provided with new parts.
Instruction manuals provided by the manufacturer of the component being serviced.
Type: SAE Port Series Cartridge Poppet Fittings Hoses
Ft. lbs Nm Ft. lbs Nm In. lbs Nm
#4 N/A N/A N/A N/A 135 - 145 15 - 16
#6 N/A N/A 10 - 20 14 - 27 215 - 245 24 - 28
#8 25 - 30 31 - 41 25 - 30 34 - 41 430 - 470 49 - 53
#10 35 - 40 47 - 54 35 - 40 47 - 54 680 - 750 77 - 85
#12 85 - 90 115 - 122 85 - 90 115 - 122 950 - 1050 107 - 119
#16 130 - 140 176 - 190 130 - 140 176 - 190 1300 - 1368 147 - 155
•
•
•

Page 8 Micro 19-XD - Service & Parts Manual
June 2020
Maintenance Lock
DEATH OR SERIOUS INJURY HAZARD!
NEVER PERFORM WORK OR INSPECTION ON THE MACHINE WITH
THE PLATFORM ELEVATED WITHOUT FIRST BLOCKING THE SCISSOR
ASSEMBLY WITH THE MAINTENANCE LOCK.
Raise the platform approximately 8 ft / 2.5 m from the ground.
Rotate the Maintenance Lock away from the machine and let it hang down.
Lower the platform until the Maintenance Lock rests securely on the link. Keep clear of the
Maintenance Lock when lowering the platform.
ART_4995
Maintenance
Lock
1.
2.
3.
Section 5 - Maintenance Lock Maintenance Lock

Page 9 Micro 19-XD - Service & Parts Manual
June 2020
Hydraulic, Electrical and Total System
Hydraulic System
HYDRAULIC FLUID UNDER PRESSURE CAN PENETRATE AND BURN
SKIN, DAMAGE EYES, AND MAY CAUSE SERIOUS INJURY, BLINDNESS,
AND EVEN DEATH.
CORRECT LEAKS IMMEDIATELY.
Hydraulic fluid leaks under pressure may not always be visible. Check for
pin hole leaks with a piece of cardboard, not your hand.
Electrical System
Prevent damage to battery and/or electrical system;
Always disconnect the negative battery cable first.
Always connect the positive battery cable first.
•
•
When the negative cable is installed, a spark will occur if contact is made between the positive side
of the battery and a metal surface on the machine. This can cause damage to the electrical system,
battery explosion, and personal injury.
Total System
FAILURE TO PERFORM PREVENTIVE MAINTENANCE AT
RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING
OPERATED WITH A DEFECT THAT COULD RESULT IN INJURY OR
DEATH OF THE OPERATOR.
IMMEDIATELY REPORT TO YOUR SUPERVISOR ANY DEFECT OR
MALFUNCTION. ANY DEFECT SHALL BE REPAIRED PRIOR TO
CONTINUED USE OF THE AERIAL WORK PLATFORM.
INSPECTION AND MAINTENANCE SHOULD BE PERFORMED BY
QUALIFIED PERSONNEL FAMILIAR WITH THE EQUIPMENT.
Hydraulic, Electrical and Total System
Section 6 - Hydraulic, Electrical and Total System

Page 10 Micro 19-XD - Service & Parts Manual
June 2020
Primary Machine Components
Art_5594
Xtra Deck Up
Xtra Deck Down
Platform Controller
Platform Guard Rails
Platform Extension
Release Pedal
Platform
Entry Gate
Main
Platform
Lift
Cylinders
Entry
Ladder
Forklift Pocket
Forklift Pocket
Emergency
Lowering Knob
Ground
Control
Panel
Batteries
Charger Main
Power
Switch
Chassis
Scissor
Tie-Down/
Lift Points
Maintenance
Lock
Platform
Extension
Manual Storage
Container
Manual Storage
Container
Xtra Deck
Telescopic
Guardrails
Batteries
Motor Controller
Hydraulic Unit
Component
Tray
Primary Machine Components
Section 7 - Primary Machine Components

Page 11 Micro 19-XD - Service & Parts Manual
June 2020
Emergency Systems and Procedures
IF THE CONTROL SYSTEM FAILS WHILE THE PLATFORM IS ELEVATED,
HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY LOWERING
PROCEDURE TO SAFELY LOWER THE PLATFORM.
DO NOT ATTEMPT TO CLIMB DOWN ELEVATING ASSEMBLY.
Emergency Stop
ART_3353
The machine is equipped with an EMERGENCY STOP switch at the base
controls and the platform control box.
Press the EMERGENCY STOP switch at any time to stop all machine
functions.
Pull switch to reset.
Either switch will stop all machine functions.
Both switches must be reset or machine will not operate.
•
•
•
•
Emergency Lowering
ART_4986
Emergency
Lowering
Knob
The Emergency Lowering System is used to lower the platform in case of power failure.
To lower the platform, pull the Emergency Lowering Knob, located near the Base Control panel.
Section 8 - Emergency Systems and Procedures
Emergency Systems and Procedures

Page 12 Micro 19-XD - Service & Parts Manual
June 2020
Free-Wheel Configuration for Winching or Towing
RUNAWAY HAZARD!
AFTER RELEASING THE BRAKES THERE IS NOTHING TO STOP
MACHINE TRAVEL. MACHINE WILL ROLL FREELY ON SLOPES.
ALWAYS CHOCK THE WHEELS BEFORE MANUALLY RELEASING THE
BRAKES.
The machine can be winched or towed short distances at speeds not to exceed 2.5 MPH (4 km/h).
Before towing or winching the machine, it is necessary to release the brakes. Reset the brakes after
towing or winching.
Disengage Brakes Before Towing Or Winching
Chock the wheels.
Turn the Key Switch to the OFF position.
Turn the red Emergency Stop button clockwise to the on position at both the ground and
platform controls.
At the Ground Controls panel, push black rocker switch to the left & Push Down and Hold The
Lift/Lower Switch to the Lower Position
Pull or turn the Red Emergency Stop button clockwise to the ON position at the ground controls.
An alarm will sound, signaling that the brakes have been released.
1.
2.
3.
4.
5.
Push Down
& Hold
Turn to
Ground
Reset E-Stop
(pull out)
3
Push black rocker
switch to left
2
1
Art_4998
Resetting Brakes
Press the Emergency Stop button, then push the Brake Release Switch to the right to reset the brake.
BE SURE THAT THE BRAKES ARE ENGAGED BEFORE REMOVING THE
WHEEL CHOCKS.
Section 9 - Transport and Lifting Instructions
Free-Wheel Configuration for Winching or Towing

Page 13 Micro 19-XD - Service & Parts Manual
June 2020Section 9 - Transport and Lifting Instructions
Lift and Support the Machine
DEATH OR SERIOUS PERSONAL INJURY MAY RESULT FROM THE USE
OF SUBSTANDARD LIFTING DEVICES AND/OR JACK STANDS. ENSURE
THAT ALL LIFTING DEVICES AND JACK STANDS ARE OF ADEQUATE
CAPACITY AND IN GOOD WORKING CONDITION BEFORE USE.
The following are needed to safely lift and support the machine;
A jack with a lifting capacity of two (2) tons or more.
Jack stands with a rating of two (2) tons or more.
To Raise The Machine
Move machine to a firm level surface capable of supporting the weight of the machine.
Chock tires on one end of machine and raise the other end of machine.
Position a jack at the end of the machine to be lifted, under a solid lifting point in the center of
the frame.
Raise the machine and place two (2) suitable jack stands under solid support points at the outer
ends of the frame.
Lower the machine to rest on the jack stands and inspect for stability.
To Lower The Machine
Raise machine slightly and remove jack stands.
Lower the machine and remove the jack.
Remove chocks.
•
•
1.
2.
3.
4.
5.
1.
2.
3.

Page 14 Micro 19-XD - Service & Parts Manual
June 2020
General Machine Maintenance
Instructions in this portion of the manual are to be used in conjunction with the Pre-Start, Frequent
and Annual Inspection checklists found in this machine’s Operator’s Manual.
IMPORTANT:Scheduled maintenance inspection checklists are included in the Operator’s
Manual for use only by qualified service technicians. Only qualified service
technicians may perform repairs to the machine. After repairs are completed,
the operator must perform a Pre-Start Inspection before proceeding to the
Functions Test.
HYDRAULIC FLUID UNDER PRESSURE CAN PENETRATE AND BURN
SKIN, DAMAGE EYES, AND MAY CAUSE SERIOUS INJURY, BLINDNESS,
AND DEATH. REPAIR LEAKS IMMEDIATELY. FLUID LEAKS UNDER
PRESSURE MAY NOT ALWAYS BE VISIBLE. CHECK FOR PIN HOLE
LEAKS WITH A PIECE OF CARDBOARD, NOT YOUR HAND.
NEVER PERFORM WORK OR INSPECTION ON THE MACHINE WITH
THE PLATFORM ELEVATED WITHOUT FIRST BLOCKING THE SCISSOR
ASSEMBLY WITH THE MAINTENANCE LOCK (SEE THE INTRODUCTION
PORTION OF THIS MANUAL).
PERFORM SCHEDULED MAINTENANCE AT RECOMMENDED
INTERVALS. FAILURE TO PERFORM SCHEDULED MAINTENANCE
AT RECOMMENDED INTERVALS MAY RESULT IN A DEFECTIVE OR
MALFUNCTIONING MACHINE AND MAY RESULT IN INJURY OR DEATH
OF THE OPERATOR. KEEP MAINTENANCE RECORDS CURRENT AND
ACCURATE.
IMMEDIATELY REPORT ANY DAMAGE, DEFECT, UNAUTHORIZED
MODIFICATION OR MALFUNCTION TO YOUR SUPERVISOR. ANY
DEFECT MUST BE REPAIRED PRIOR TO CONTINUED USE. DO NOT USE
A DAMAGED, MODIFIED OR MALFUNCTIONING MACHINE.
Never leave hydraulic components or hoses open. Plug all hoses and
fitting immediately after disassembly to protect the system from outside
contamination (including rain).
Never open a hydraulic system when there are contaminants in the air.
Always clean the surrounding area before opening hydraulic systems.
Use only recommended lubricants. Improper lubricants or incompatible
lubricants may cause as much damage as no lubrication.
Watch for makeshift “fixes” which can jeopardize safety as well as lead
to more costly repair.
Inspection and maintenance should be performed by qualified personnel
familiar with the equipment.
General Machine Maintenance
Section 10 - Maintenance

Page 15 Micro 19-XD - Service & Parts Manual
June 2020Section 10 - Maintenance Pre-Start Inspection Checklist
Items on this checklist should be inspected before each work shift.
The operator must conduct a Pre-Start Inspection of the machine before each work shift.
DO NOT use a damaged or malfunctioning machine.
Initial Description
Be sure that the operator’s manual are complete, legible and in the storage container
located in the platform.
Be sure that all decals are legible and in place. See Decals section.
Check for hydraulic oil leaks.
Check for battery fluid leaks.
Check the following components or areas for damage, improperly installed or missing parts and
unauthorized modifications:
Electrical components, wiring and electrical cables
Battery connections
Hydraulic hoses, fittings, cylinders and manifolds
Battery pack and connections
Drive motors
Tires and wheels
Ground strap
Limit switches, alarm and beacon
Nuts, bolts and other fasteners
Platform entry gate
Safety arm
Platform extension
Scissor pins and retaining fasteners
Platform control joystick
Check entire machine for:
Cracks in welds or structural components
Dents or damage to machine
Be sure that all structural and other critical components are present and all associated
fasteners and pins are in place and properly tightened
Be sure that the Component Tray is closed and latched and the batteries are properly
connected.
NEVER perform work or inspection on the machine with the platform
elevated without first blocking the scissor assembly with the
Maintenance Lock. See page 8 for instructions.

Page 16 Micro 19-XD - Service & Parts Manual
June 2020Section 10 - Maintenance
30-Day Service
The 30 day maintenance procedure is a one-time procedure to be performed after the first 30 days or
40 hours of usage.
Maintaining the tires and wheels in good condition is essential to safe operation and good
performance. Tire and/or wheel failure could result in a machine tip-over. Component damage may
also result if problems are not discovered and repaired in a timely fashion.
Check the tire surface and sidewalls for cuts, cracks, punctures and unusual wear.
Check each wheel for damage, bends and cracks.
Remove the wheel covers and check each center lock nut for proper torque and presence of
cotter pin.
Front Back
Castle Nut Torque, Dry 166.7 ft-Ibs / 226 Nm
Castle Nut Torque, Lubricated 125.4 ft-Ibs / 170 Nm Locknut 100 ft-Ibs / 135 Nm
1.
2.
3.