Mec Micro19 Guide

Part # 95843
October 2021
Serial Number Range 16911000 - Up
This manual applies to machines ANSI A92.20-2020 and CSA B354.6-2019.
Service & Parts Manual
Micro19
Art 5525

Page i Micro19 - Service & Parts Manual
October 2021
Revision History
Date Reason for Update
October 2021 Initial Release
1401 S. Madera Avenue, Kerman, CA 93630 USA
Toll Free: 1-877-632-5438
Phone: 1-559-842-1500
Fax: 1-559-842-1520
www.MECawp.com
MEC Aerial Work Platforms

Page ii Micro19 - Service & Parts Manual
October 2021
Table of Contents
Chapter 1 - Service . . . . . . . . . . . . . 1
Service Introduction.................1
Section 1 - MEC Operator Policy .............2
MEC Operator Policy . . . . . . . . . . . . . . . . . . . 2
Section 2 - Safety Symbols & General Safety Tips . . . . . . . . 3
Safety Symbols & General Safety Tips . . . . . . . . . . . . . . 3
Section 3 - Specifications . . . . . . . . . . . . . . . 4
Specifications.....................4
Section 4 - Torque Specifications . . . . . . . . . . . . . 5
Bolt Torque Specification - American Standard . . . . . . . . . . . . 5
Bolt Torque Specification - Metric Standard . . . . . . . . . . . . . 6
Hydraulic Components Torque Table . . . . . . . . . . . . . . . 7
Section 5 - Maintenance Lock . . . . . . . . . . . . . . 8
Maintenance Lock . . . . . . . . . . . . . . . . . . . . 8
Section 6 - Hydraulic, Electrical and Total System . . . . . . . . 9
Hydraulic, Electrical and Total System . . . . . . . . . . . . . . 9
Section 7 - Primary Machine Components. . . . . . . . . . . 10
Primary Machine Components . . . . . . . . . . . . . . . . 10
Section 8 - Emergency Systems and Procedures. . . . . . . . . 11
Emergency Systems and Procedures . . . . . . . . . . . . . . . 11
Section 9 - Transport and Lifting Instructions. . . . . . . . . . 12
Free-Wheel Configuration for Winching or Towing . . . . . . . . . . . 12
Lift And Support The Machine. . . . . . . . . . . . . . . . . 13
Section 10 - Maintenance . . . . . . . . . . . . . . . 14
General Machine Maintenance . . . . . . . . . . . . . . . . 14
Pre-Start Inspection Checklist . . . . . . . . . . . . . . . . . 15
Frequent Inspection Checklist . . . . . . . . . . . . . . . . . 16
Annual Inspection Checklist . . . . . . . . . . . . . . . . . 22
Maintenance Inspection Report . . . . . . . . . . . . . . . . 25
Section 11 - Control System . . . . . . . . . . . . . . 26
Control Component Locations. . . . . . . . . . . . . . . . . 26
FaultCodes.....................27
Error Indicator Readout . . . . . . . . . . . . . . . . . . 28
Section 12 - Schematics . . . . . . . . . . . . . . . 31
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . 31
Electrical Schematic . . . . . . . . . . . . . . . . . . . 32

Page iii Micro19 - Service & Parts Manual
October 2021
Chapter 2 - Parts . . . . . . . . . . . . . . 33
Parts Introduction .................33
Section 13 - Chassis.................34
Steer Linkage and Wheels Assembly . . . . . . . . . . . . . . . 34
Drive Wheel Assembly. . . . . . . . . . . . . . . . . . . 36
Pothole Protection Assembly . . . . . . . . . . . . . . . . . 38
Battery Pack Module ...................40
Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . 42
Motor Controller Assembly .................44
Ground Control Assembly ..................46
Chassis and Accessories . . . . . . . . . . . . . . . . . . 48
Section 14 - Scissor . . . . . . . . . . . . . . . . . 50
Scissor Assembly . . . . . . . . . . . . . . . . . . . . 50
Section 15 - Platform . . . . . . . . . . . . . . . . 54
Main Platform Assembly . . . . . . . . . . . . . . . . . . 54
Platform Extension Assembly . . . . . . . . . . . . . . . . . 56
Platform Locking Device Assembly . . . . . . . . . . . . . . . 58
Platform Control Assembly . . . . . . . . . . . . . . . . . 60
Platform Control Box Assembly . . . . . . . . . . . . . . . . 62
Hindley Platform Controls . . . . . . . . . . . . . . . . . . 64
Section 16 - Hydraulics . . . . . . . . . . . . . . . . 66
Lower Lift Cylinder Assembly . . . . . . . . . . . . . . . . . 66
Upper Lift Cylinder Assembly . . . . . . . . . . . . . . . . . 68
Hydraulic Hoses and Fittings . . . . . . . . . . . . . . . . . 70
Section 17 - Electrical System . . . . . . . . . . . . . . 72
Electrical Harness . . . . . . . . . . . . . . . . . . . . 72
Power to Platform . . . . . . . . . . . . . . . . . . . . 74
Section 18 - Options. . . . . . . . . . . . . . . . . 76
900WInverter.....................76
Leak Containment System. . . . . . . . . . . . . . . . . . 78
Proactive Platform Safety System (PPSS) . . . . . . . . . . . . . 80
Section 19 - Decals . . . . . . . . . . . . . . . . . 82
Decals.......................82

Page 1 Micro19 - Service & Parts Manual
October 2021
Service Introduction
This Service section is designed to provide you, the customer, with the instructions needed to
properly maintain the MEC self-propelled aerial work platform. When used in conjunction with the
illustrated Parts section in this manual and the Operator’s Manual (provided separately), this manual
will assist you in making necessary adjustments and repairs, and identifying and ordering the correct
replacement parts.
All parts represented here are manufactured and supplied in accordance with MEC quality
standards. We recommend that you use genuine MEC parts to ensure proper operation and reliable
performance.
To obtain maximum benefits from your MEC Aerial Work Platforms, always follow the proper
operating and maintenance procedures. Only trained authorized personnel should be allowed to
operate or service this machine. Service personnel should read and study the Operator’s, and the
Service and Parts Manuals in order to gain a thorough understanding of the unit prior to making any
repairs.
Chapter 1 - Service

Page 2 Micro19 - Service & Parts Manual
October 2021
MEC Operator Policy
Note: The best method to protect yourself and others from injury or death is to use common sense.
If you are unsure of any operation, don’t start until you are satisfied that it is safe to proceed
and have discussed the situation with your supervisor.
Service personnel and machine operators must understand and comply with all warnings and
instructional decals on the body of the machine, at the ground controls, and platform control console.
MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND
SPECIFICATIONS WITHOUT WRITTEN PERMISSION FROM MEC ARE
STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE THE
SAFETY OF THE MACHINE, SUBJECTING OPERATOR(S) TO SERIOUS
INJURY OR DEATH.
MEC’s policies and procedures demonstrate our commitment to Quality and our relentless ongoing
efforts towards Continuous Improvement, due to which product specifications are subject to change
without notice.
Any procedures not found within this manual must be evaluated by the individual to assure oneself
that they are “proper and safe.”
Your MEC Aerial Work Platform has been designed, built, and tested to provide many years of safe,
dependable service. Only trained, authorized personnel should be allowed to operate or service the
machine.
MEC, as manufacturer, has no direct control over machine application and operation. Proper safety
practices are the responsibility of the user and all operating personnel.
If there is a question on application and/or operation, contact MEC Aerial Work Platforms:
1401 S. Madera Avenue, Kerman, CA 93630 USA
Toll Free: 1-877-632-5438
Phone: 1-559-842-1500
Fax: 1-559-842-1520
www.MECawp.com
MEC Aerial Work Platforms
MEC Operator Policy
Section 1 - MEC Operator Policy

Page 3 Micro19 - Service & Parts Manual
October 2021
Safety Symbols & General Safety Tips
MEC manuals and decals use symbols, colors and signal words to help you recognize important
safety, operation and maintenance information.
RED and the word DANGER – Indicates an imminently hazardous
situation which, if not avoided, will result in death or serious injury.
ORANGE and the word WARNING – Indicates a potentially hazardous
situation which, if not avoided, could result in death or serious injury.
YELLOW with alert symbol and the word CAUTION – Indicates a
potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
YELLOW without alert symbol and the word CAUTION – Indicates a
potentially hazardous situation which, if not avoided, may result in
property damage.
GREEN and the word NOTICE – Indicates operation or maintenance
information.
Regular inspection and constant maintenance is the key to efficient economical operation of your
aerial work platform. It will help to assure that your equipment will perform satisfactorily with a
minimum of service and repair.
The actual operating environment of the machine governs the inspection schedule. Correct lubrication
is an essential part of the preventative maintenance to minimize wear on working parts and ensure
against premature failure. By maintaining correct lubrication, the possibility of mechanical failure and
resulting downtime is reduced to a minimum.
Never leave hydraulic components or hoses open. They must be protected from contamination
(including rain) at all times.
Never open a hydraulic system when there are contaminants in the air.
Always clean the surrounding area before opening hydraulic systems.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as
harmful as no lubrication.
Watch for makeshift “fixes” which can jeopardize safety as well as lead to more costly repair.
•
•
•
•
•
Safety Symbols & General Safety Tips
Section 2 - Safety Symbols & General Safety Tips

Page 4 Micro19 - Service & Parts Manual
October 2021
Specifications
Working Height* Indoor 24 ft 4 in 7.6 m
Outdoor 21 ft 6.4 m
Platform Height Indoor 18 ft 4 in 5.6 m
Outdoor 15 ft 4.6 m
Maximum Drive Height 18 ft 4 in 5.6 m
Stowed Height Top Guardrail 79 in 2.0 m
Platform Floor 35 in 0.9 m
Platform Extension Length 23.6 in 0.6 m
Machine Weight** (Unloaded) 2,750 lb 1,247 kg
Maximum Lift Capacity 500 lb 227 kg
Deck Extension Capacity 1 Person / 250lb (113 kg)
Maximum Occupants Indoor 2 Persons
Outdoor 1 Person
Manual Force Indoor 90 lbs 400 N
Outdoor 45 lbs 200 N
Platform Length (Extended) 78 in 2.0 m
Platform Length (Retracted) 54 in 1.4 m
Width (Overall) 32 in 0.81 m
Platform Dimensions (Length × Width) 53.9 × 27.6 in 1.37 × 0.7 m
Wheel Base 44.5 in 1.13 m
Turning Radius - Inside 17.7 in 0.45 m
Ground Clearance - Stowed 2.4 in 6 cm
Ground Clearance - Elevated 0.6 in 1.5 cm
Drive Speed (Proportional) Stowed 0-2.5 mph 0-4 km/h
Raised or Extended 0-0.5 mph 0-8 km/h
Gradability 25%/14°
Maximum Side Slope - Stowed 5°
Ground Pressure/Wheel Min/Max 85/114 psi 6.0/8.0 kg/cm2
Maximum Wheel Load 975 lb 442 kg
Occupied Floor Pressure Full Load Platform Retracted 244 psf 1,191 kg/m2
Occupied Floor Pressure Platform Deck Extended 174 psf 849 kg/m2
Maximum Operating Wind Speed 28 mph / 12.5 m/sec (45 km/h)
Tire Size 9 × 4 inch/230 × 100 mm
Wheel Nut Torque 166.7 ft-lb / 226 Nm, Secured with cotter pin
Hydraulic Pressure 2,320 psi/ 160 bar
Power System Voltage 24 Volt DC
Battery Charger Input 110-230 V AC, 50-60 Hz
Output 24 Volt DC
Batteries Two 12 Volt Deep Cycle 115Ah
Airborne Noise Emissions <70 dB
Chassis Inclination 1.5 Side 3.0 Inline
Meets requirements of ANSI A92.20-2020 and CSAB354.6-2019.
*Working Height adds 6 feet (2 m) to platform height.
**Weight may increase with certain options.
Section 3 - Specifications Specifications

Page 5 Micro19 - Service & Parts Manual
October 2021
Bolt Torque Specification - American Standard
Fasteners
Use the following values to apply torque unless a specific torque value is called out for the part being
used.
American Standard Cap Screws
SAE Grade 5 8
Cap Screw
Size (inches)
ART_5816A
ART_5816B
Torque Torque
Ft. Lbs Nm Ft. Lbs Nm
Min Max Min Max Min Max Min Max
1/4 - 20 6.25 7.25 8.5 10 8.25 9.5 11 13
1/4 - 28 8 9 11 12 10.5 12 14 16
5/16 - 18 14 15 19 20 18.5 20 25 27
5/16 - 24 17.5 19 12 26 23 25 31 34
3/8 - 16 26 28 35 38 35 37 47.5 50
3/8 - 24 31 34 42 46 41 45 55.5 61
7/16- 14 41 45 55.5 61 55 60 74.5 81
7/16 - 20 51 55 69 74.5 68 75 92 102
1/2 - 13 65 72 88 97.5 86 96 116 130
1/2 - 20 76 84 103 114 102 112 138 152
9/16 - 12 95 105 129 142 127 140 172 190
9/16 - 18 111 123 150 167 148 164 200 222
5/8 - 11 126 139 171 188 168 185 228 251
5/8 - 18 152 168 206 228 203 224 275 304
3/4 - 10 238 262 322 255 318 350 431 474
3/4 - 16 274 302 371 409 365 402 495 544
7/8 - 9 350 386 474 523 466 515 631 698
7/8 - 14 407 448 551 607 543 597 736 809
1- 8 537 592 728 802 716 790 970 1070
1 - 14 670 740 908 1003 894 987 1211 1137
Torque values apply to fasteners as received from the supplier, dry or when lubricated with
normal engine oil.
If special graphite grease, molydisulphide grease, or other extreme pressure lubricants are
used, these torque values do not apply.
Section 4 - Torque Specifications
Bolt Torque Specification - American Standard

Page 6 Micro19 - Service & Parts Manual
October 2021Section 4 - Torque Specifications
Bolt Torque Specification - Metric Standard
Fasteners
Use the following values to apply torque unless a specific torque value is called out for the part being
used
Metric Cap Screws
Metric Grade 8.8 10.9
Cap Screw Size
(Millimeters)
8.8
ART_5816C
10.9
ART_5816D
Torque Torque
Ft. Lbs Nm Ft. Lbs Nm
Min Max Min Max Min Max Min Max
M6 × 1.00 6 8 8 11 9 11 12 15
M8 × 1.25 16 20 21.5 27 23 27 31 36.5
M10 × 1.50 29 35 39 47 42 52 57 70
M12 × 1.75 52 62 70 84 75 91 102 123
M14 × 2.00 85 103 115 139 120 146 163 198
M16 × 2.50 130 158 176 214 176 216 238 293
M18 × 2.50 172 210 233 284 240 294 325 398
M20 × 2.50 247 301 335 408 343 426 465 577
M22 × 2.50 332 404 450 547 472 576 639 780
M24 × 3.00 423 517 573 700 599 732 812 992
M27 × 3.00 637 779 863 1055 898 1098 1217 1488
M30 × 3.00 872 1066 1181 1444 1224 1496 1658 2027
Torque values apply to fasteners as received from the supplier, dry or when lubricated with
normal engine oil.
If special graphite grease, molydisulphide grease, or other extreme pressure lubricants are
used, these torque values do not apply.

Page 7 Micro19 - Service & Parts Manual
October 2021Section 4 - Torque Specifications
Hydraulic Components Torque Table
Note:Always lubricate threads with clean hydraulic fluid prior to installation.
Use the following values to torque hydraulic components when a specific value is not available.
Always check for torque values in the following places before relying on the Hydraulic Components
Torque Table.
Parts drawings and service instructions in this manual.
Packaging and instruction sheets provided with new parts.
Instruction manuals provided by the manufacturer of the component being serviced.
Type: SAE Port Series Cartridge Poppet Fittings Hoses
Ft. lbs Nm Ft. lbs Nm In. lbs Nm
#4 N/A N/A N/A N/A 135 - 145 15 - 16
#6 N/A N/A 10 - 20 14 - 27 215 - 245 24 - 28
#8 25 - 30 31 - 41 25 - 30 34 - 41 430 - 470 49 - 53
#10 35 - 40 47 - 54 35 - 40 47 - 54 680 - 750 77 - 85
#12 85 - 90 115 - 122 85 - 90 115 - 122 950 - 1050 107 - 119
#16 130 - 140 176 - 190 130 - 140 176 - 190 1300 - 1368 147 - 155
•
•
•

Page 8 Micro19 - Service & Parts Manual
October 2021
Maintenance Lock
DEATH OR SERIOUS INJURY HAZARD!
NEVER PERFORM WORK OR INSPECTION ON THE MACHINE WITH
THE PLATFORM ELEVATED WITHOUT FIRST BLOCKING THE SCISSOR
ASSEMBLY WITH THE MAINTENANCE LOCK.
Raise the platform approximately 8ft / 2.5m from the ground.
Rotate the Maintenance Lock away from the machine and let it hang down.
Lower the platform until the Maintenance Lock rests securely on the link. Keep clear of the
Maintenance Lock when lowering the platform.
ART_4995
Maintenance
Lock
1.
2.
3.
Section 5 - Maintenance Lock Maintenance Lock

Page 9 Micro19 - Service & Parts Manual
October 2021
Hydraulic, Electrical and Total System
Hydraulic System
HYDRAULIC FLUID UNDER PRESSURE CAN PENETRATE AND BURN
SKIN, DAMAGE EYES, AND MAY CAUSE SERIOUS INJURY, BLINDNESS,
AND EVEN DEATH.
CORRECT LEAKS IMMEDIATELY.
Hydraulic fluid leaks under pressure may not always be visible. Check for
pin hole leaks with a piece of cardboard, not your hand.
Electrical System
Prevent damage to battery and/or electrical system;
Always disconnect the negative battery cable first.
Always connect the positive battery cable first.
•
•
When the negative cable is installed, a spark will occur if contact is made between the positive side
of the battery and a metal surface on the machine. This can cause damage to the electrical system,
battery explosion, and personal injury.
Total System
FAILURE TO PERFORM PREVENTIVE MAINTENANCE AT
RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING
OPERATED WITH A DEFECT THAT COULD RESULT IN INJURY OR
DEATH OF THE OPERATOR.
IMMEDIATELY REPORT TO YOUR SUPERVISOR ANY DEFECT OR
MALFUNCTION. ANY DEFECT SHALL BE REPAIRED PRIOR TO
CONTINUED USE OF THE AERIAL WORK PLATFORM.
INSPECTION AND MAINTENANCE SHOULD BE PERFORMED BY
QUALIFIED PERSONNEL FAMILIAR WITH THE EQUIPMENT.
Section 6 - Hydraulic, Electrical and Total System
Hydraulic, Electrical and Total System

Page 10 Micro19 - Service & Parts Manual
October 2021
Primary Machine Components
1) Platform Controller
2) Platform Guard Rails
3) Platform Extension Release Pedal
4) Platform Entry Gate
5) Main Platform
6) Lift Cylinder
7) Entry Ladder
8) Drive Wheels
9) Emergency Lowering Knob
10) Ground Control Panel
11) Batteries Charger
12) Main Power Switch
13) Steer Wheels
14) Scissor
15) Safety Arms
16) Lanyard Anchorage Point
17) Platform Extension
18) Manual Storage Container
12
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Art_5545A
Section 7 - Primary Machine Components
Primary Machine Components

Page 11 Micro19 - Service & Parts Manual
October 2021
Emergency Systems and Procedures
IF THE CONTROL SYSTEM FAILS WHILE THE PLATFORM IS ELEVATED,
HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY LOWERING
PROCEDURE TO SAFELY LOWER THE PLATFORM.
DO NOT ATTEMPT TO CLIMB DOWN ELEVATING ASSEMBLY.
Emergency Stop
ART_3353
The machine is equipped with an EMERGENCY STOP switch at the base
controls and the platform control box.
Press the EMERGENCY STOP switch at any time to stop all machine
functions.
Pull switch to reset.
Either switch will stop all machine functions.
Both switches must be reset or machine will not operate.
•
•
•
•
Emergency Lowering
IF THE CONTROL SYSTEM FAILS WHILE THE PLATFORM IS ELEVATED,
USE THE EMERGENCY LOWERING PROCEDURE TO SAFELY LOWER
THE PLATFORM.
DO NOT CLIMB DOWN THE ELEVATING ASSEMBLY OR EXIT THE
PLATFORM.
ART_4986
Emergency
Lowering
Knob
The Emergency Lowering System is used to lower the platform in case of
power failure.
To lower the platform, pull the Emergency Lowering Knob, located near the
Base Control panel.
Section 8 - Emergency Systems and Procedures
Emergency Systems and Procedures

Page 12 Micro19 - Service & Parts Manual
October 2021
Free-Wheel Configuration for Winching or Towing
RUNAWAY HAZARD!
AFTER RELEASING THE BRAKES THERE IS NOTHING TO STOP
MACHINE TRAVEL. MACHINE WILL ROLL FREELY ON SLOPES.
ALWAYS CHOCK THE WHEELS BEFORE MANUALLY RELEASING THE
BRAKES.
The machine can be winched or towed short distances at speeds not to exceed 2.5 MPH (4 km/h).
Before towing or winching the machine, it is necessary to release the brakes. Reset the brakes after
towing or winching.
Disengage Brakes Before Towing Or Winching
Chock the wheels.
Turn the Key Switch to the OFF position.
Turn the red Emergency Stop button clockwise to the on position at both the ground and
platform controls.
At the Ground Controls panel, push and hold the red rocker switch to the left & Push Down and
Hold The Lift/Lower Switch to the Lower Position
Turn Key Switch to the base controls. An alarm will sound, signaling that the brakes have been
released.
1.
2.
3.
4.
5.
Push Down
& Hold
Turn to
Ground
Reset E-Stop
(pull out)
2
Push red rocker
switch to left
1
Art_4998
Resetting Brakes
Press the Emergency Stop button to reset the brake.
BE SURE THAT THE BRAKES ARE ENGAGED BEFORE REMOVING THE
WHEEL CHOCKS.
Section 9 - Transport and Lifting Instructions
Free-Wheel Configuration for Winching or Towing

Page 13 Micro19 - Service & Parts Manual
October 2021Section 9 - Transport and Lifting Instructions
Lift And Support The Machine
DEATH OR SERIOUS PERSONAL INJURY MAY RESULT FROM THE USE
OF SUBSTANDARD LIFTING DEVICES AND/OR JACK STANDS. ENSURE
THAT ALL LIFTING DEVICES AND JACK STANDS ARE OF ADEQUATE
CAPACITY AND IN GOOD WORKING CONDITION BEFORE USE.
The following are needed to safely lift and support the machine;
A jack with a lifting capacity of two (2) tons or more.
Jack stands with a rating of two (2) tons or more.
To Raise The Machine
Move machine to a firm level surface capable of supporting the weight of the machine.
Chock tires on one end of machine and raise the other end of machine.
Position a jack at the end of the machine to be lifted, under a solid lifting point in the center of
the frame.
Raise the machine and place two (2) suitable jack stands under solid support points at the outer
ends of the frame.
Lower the machine to rest on the jack stands and inspect for stability.
To Lower The Machine
Raise machine slightly and remove jack stands.
Lower the machine and remove the jack.
Remove chocks.
•
•
1.
2.
3.
4.
5.
1.
2.
3.

Page 14 Micro19 - Service & Parts Manual
October 2021
General Machine Maintenance
Instructions in this portion of the manual are to be used in conjunction with the Pre-Start, Frequent
and Annual Inspection checklists found in this machine’s Operator’s Manual.
IMPORTANT:Scheduled maintenance inspection checklists are included in the Operator’s
Manual for use only by qualified service technicians. Only qualified service
technicians may perform repairs to the machine. After repairs are completed,
the operator must perform a Pre-Start Inspection before proceeding to the
Functions Test.
HYDRAULIC FLUID UNDER PRESSURE CAN PENETRATE AND BURN
SKIN, DAMAGE EYES, AND MAY CAUSE SERIOUS INJURY, BLINDNESS,
AND DEATH. REPAIR LEAKS IMMEDIATELY. FLUID LEAKS UNDER
PRESSURE MAY NOT ALWAYS BE VISIBLE. CHECK FOR PIN HOLE
LEAKS WITH A PIECE OF CARDBOARD, NOT YOUR HAND.
NEVER PERFORM WORK OR INSPECTION ON THE MACHINE WITH
THE PLATFORM ELEVATED WITHOUT FIRST BLOCKING THE SCISSOR
ASSEMBLY WITH THE MAINTENANCE LOCK (SEE THE INTRODUCTION
PORTION OF THIS MANUAL).
PERFORM SCHEDULED MAINTENANCE AT RECOMMENDED INTERVALS.
FAILURE TO PERFORM SCHEDULED MAINTENANCE AT RECOMMENDED
INTERVALS MAY RESULT IN A DEFECTIVE OR MALFUNCTIONING
MACHINE AND MAY RESULT IN INJURY OR DEATH OF THE OPERATOR.
KEEP MAINTENANCE RECORDS CURRENT AND ACCURATE.
IMMEDIATELY REPORT ANY DAMAGE, DEFECT, UNAUTHORIZED
MODIFICATION OR MALFUNCTION TO YOUR SUPERVISOR. ANY DEFECT
MUST BE REPAIRED PRIOR TO CONTINUED USE. DO NOT USE A
DAMAGED, MODIFIED OR MALFUNCTIONING MACHINE.
Never leave hydraulic components or hoses open. Plug all hoses and
fitting immediately after disassembly to protect the system from outside
contamination (including rain).
Never open a hydraulic system when there are contaminants in the air.
Always clean the surrounding area before opening hydraulic systems.
Use only recommended lubricants. Improper lubricants or incompatible
lubricants may cause as much damage as no lubrication.
Watch for makeshift “fixes” which can jeopardize safety as well as lead to
more costly repair.
Inspection and maintenance should be performed by qualified personnel
familiar with the equipment.
General Machine Maintenance
Section 10 - Maintenance

Page 15 Micro19 - Service & Parts Manual
October 2021Section 10 - Maintenance Pre-Start Inspection Checklist
Items on this checklist should be inspected before each work shift. Refer to the Operator’s Manual.
30-Day Service
The 30 day maintenance procedure is a one-time procedure to be performed after the first 30 days or
40 hours of usage.
Maintaining the tires and wheels in good condition is essential to safe operation and good
performance. Tire and/or wheel failure could result in a machine tip-over. Component damage may
also result if problems are not discovered and repaired in a timely fashion.
Check the tire surface and sidewalls for cuts, cracks, punctures and unusual wear.
Check each wheel for damage, bends and cracks.
Remove the wheel covers and check each center lock nut for proper torque and presence of
cotter pin.
Front Back
Castle Nut Torque, Dry 166.7 ft-Ibs / 226 Nm
Castle Nut Torque, Lubricated 125.4 ft-Ibs / 170 Nm Locknut 100 ft-Ibs / 135 Nm
1.
2.
3.

Page 16 Micro19 - Service & Parts Manual
October 2021Section 10 - Maintenance Frequent Inspection Checklist
THIS CHECKLIST MUST BE USED AT 3-MONTH INTERVALS OR EVERY
150 HOURS OF MACHINE USE, WHICHEVER OCCURS FIRST. FAILURE
TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY.
Frequent Maintenance Inspections should be conducted by qualified service technicians only.
Photocopy the Frequent Inspection Checklist page from the Operator’s Manual to keep record of
this inspection. Keep inspections records up to date. Record and report all discrepancies to your
supervisor.
Perform all checks listed on Pre-Start Inspection, then proceed with the following checks.
Hydraulic Fluid
Inspect the condition of hydraulic fluid in the reservoir. Oil should be a clear and amber in color.
Batteries
Proper battery condition is essential to good machine performance and operational safety. Improper
or damaged cables and connections can result in component damage and hazardous conditions.
ELECTROCUTION / BURN HAZARD. CONTACT WITH ELECTRICALLY
CHARGED CIRCUITS COULD RESULT IN DEATH OR SERIOUS INJURY.
REMOVE ALL RINGS, WATCHES AND OTHER JEWELRY.
BODILY INJURY HAZARD. BATTERIES CONTAIN ACID. AVOID SPILLING
OR CONTACTING BATTERY ACID. NEUTRALIZE BATTERY ACID SPILLS
WITH BAKING SODA AND WATER.
Put on protective clothing and eye wear.
Slide out the component tray from the chassis.
Be sure that the battery cable connections are free of corrosion.
NOTE: Adding terminal protectors and a corrosion preventative sealant will help eliminate
corrosion on the battery terminals and cables.
ART_5050
Batteries Power
Switch
150A Fuse
Battery
Charger
1.
2.
3.
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