User Manual MELAquick®12
page 17
power if temperature exceeds the limit. If the tem-
perature monitor system triggers, the respective
heating system will be switched off, and the water
pump will simulanteously start to cool the steam
generator. If the electronic system is functional, the
lamp „FAULT“ (10) will also glow, indicating a fault.
Interruption of the sterilization
The light of lamp "FAULT" shows in every case that
the sterilization/disinfection program was not fully
completed. The items have to be considered as un-
sterile.
When the fault light blinks (time is beyond limit) and
goes out if the door is opened, the sterilizing cond-
itions were not achieved fast enough or did not re-
main long enough. The autoclave returns to ready
state after having opened the door. After having
checked the apparatus and removed the cause of
fault (too much load / ventilation holes blocked by
load / sliding door not tight because of improper
closing), you are able to continue your work imme-
diately with the autoclave.
If the fault message cannot be removed by opening
the sliding door, you either have tried to open the
door during the process or there is a defect in the
apparatus (heating elements / temperature sensors).
After switching off the main switch briefly (at least
10 seconds), the autoclave should be ready again.
For repeated fault messages, the cause of failure
must be found and removed by a service technician;
also pay attention to chapter 8.
4.14 Process control _________________________________________________________
The autoclave offers the following possibilities for
controlling a safe sterilization/disinfection process:
Successful conclusion of a process
As soon as a sterilization/disinfection is completed
successfully, i.e. keeping the required parameters
for pressure and temperature in the prescribed time,
the lamp „END“ lights and an acoustic signal can be
heard. If the log printer is connected, the successful
end of the cycle will be documented on the printout.
Pressure-temperature correlation
During process, the correlation of temperature with
pressure can be controlled by observing the ther-
mometer (6) and the pressure gauge (5), according
to the curve for saturated steam (e.g. 2-2.1 bar with
134-135°C). The precision of the indicator instru-
ments must be taken into account here: see Section
5.2.
Electronic monitoring of parameters
During running of the program, the following pa-
rameters will be automatically monitored under mi-
croprocessor control:
Heat-up time
The maximum heat-up time is normally 3 minutes.
If overloading, insufficient venting, or fault in opera-
tion prevent the autoclave from achieving the values
required by the selected program for pressure and
temperature within 5 min., then the program will in-
terrupt owing to time overrun, and the lamps for
„FAULT“ (10) and „RUNNING“ (12) will flash.
Sterilization/disinfection time
During sterilization/disinfection process, the pa-
rameters pressure and temperature are constantly
controlled. The sterilization/disinfection time of
4 / 6 minutes will only run if both parameters reach
the required values (lamp "RUNNING" lights). If the
autoclave exceeds the control time of 5.5 minutes
for sterilization / 7.5 minutes for disinfection due to
faulty run, the program will also be stopped because
of exceeding time. The lamps for „FAULT“ (10) and
„RUNNING“ (12) will flash in this case.
Exceeding steam temperature
If the autoclave exceeds the steam temperature of
140°C during sterilization or 112°C during disinfec-
tion due to a fault, the program will also interrupt in
such case, and the lamp for „FAULT“ (10) will glow.
The lamps for „READY“ (11) and „RUNNING“ (12)
will flash.
Temperature limitation
The automatic temperature limitation has already
been described (See Section 4.13).
4.15 Sterilizing frequency _____________________________________________________
Because of its parameters control system and its op-
timised heating, the MELAG-autoclave
MELAquick12® can be used for steriliza-
tion / disinfection without interruption. So 8-
10 sterilizations per hour are possible.
5 Further informations about sterilization
5.1 Total operating time______________________________________________________
Operating time
"The operating time is the time needed for steriliza-
tion without taking account of loading and emptying."
(DIN 58900)
Due to the parameter regulation of the autoclave,
the operating time is optimised mainly depending on
the number of items to be sterilized and the tem-
perature of the apparatus. The minimum operating
time (small load, immediate sterilization before)
needed for sterilization is about 5.5 minutes and
about 7.5 minutes for disinfection. The maximum
time (maximum load, first process after complete
pre-heat) is about 8 minutes for sterilization and
9 minutes for disinfection.
Included times
The operating time includes times for pressure gen-
eration, ventilation and heat-up of instruments and
vessel as well as for sterilization which consists of