Memmert UF160TS User manual

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Assembly
INSTRUCTIONS
Installing jambs for a pass-through oven

MEMMERT GmbH + Co. KG
Willi-Memmert-Straße 90-96
D-91186 Büchenbach
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.memmert.com
Customer service:
Hotline: [phone]
Service fax: [phone]
E-mail: [email protected]
© 2017 Memmert GmbH + Co. KG
2
1. Introduction
Wall jambs protect the cleanroom from contamination by foreign matter from the grey-
room when the Memmert pass-through ovens UF...TS are in operation. These instructions
will guide you through the process of positioning the appliance in the cleanroom and
installing the wall jambs.
Fig. 1 Pass-through oven UF750TS with wall jamb – view from the cleanroom side
2. Scope of delivery / required parts
Component Qty. Part number for appliance ...
UF160TS UF260TS UF450TS UF750TS
Assembly 1 B33204 B33205 B33206 B33027
Assembly consists of:
Side panel, left jamb (cleanroom side) 1 E38307 E38311 E38307 E37410
Side panel, right jamb (cleanroom side) 1 E38308 E38312 E38308 E37417
Upper frame section, jamb (cleanroom side) 1 E38323 E38310 E38330 E38330
Side panel, left jamb (greyroom side) 1 E38303 E38316 E38303 E37414
Side panel, right jamb (greyroom side) 1 E38302 E38315 E38302 E37415
Upper frame section, jamb (greyroom side) 1 E38321 E38317 E38327 E38327
Screw connection M3 x 6 Torx 60 E05772 E05772 E05772 E05772
3. Required tools and equipment
►Torx screwdriver size 15
►Cordless screwdriver
►Silicone for grouting (optional)
►Ø 2.5 mm countersink drill, small
D33469 | 04/2018

MEMMERT GmbH + Co. KG
Willi-Memmert-Straße 90-96
D-91186 Büchenbach
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.memmert.com
Customer service:
Hotline: [phone]
Service fax: [phone]
E-mail: [email protected]
© 2017 Memmert GmbH + Co. KG
3
4. Preparing the wall cut-out
When making the wall cut-out, ensure that its size is between the minimum and maximum
dimensions. If the wall cut-out is too small, the appliance cannot be positioned.
If the cut-out is too large, the cleanroom will not be sealed properly.
The wall has to be at least 100 mm thick and must not be thicker than 300 mm. This is
important to ensure that the service cover on the appliance top is accessible.
If several units are installed next to each other in the wall, the distance between the units
must be at least 300 mm due to the frame width.
The following minimum and maximum dimensions apply for the pass-through ovens
UF160TS, UF260TS, UF450TS and UF750TS, which are usually installed on the floor.
Legend:
Wall
Tolerance zone
Cut-out
Wall cut-out dimensions for an UF160TS appliance:
825 mm
870 mm
22.5 mm 22.5 mm
25 mm mm
 mm
The width allowance is 22.5 mm on each side, i.e. 45 mm in total.
The height allowance is 25 mm.
D33469 | 04/2018

MEMMERT GmbH + Co. KG
Willi-Memmert-Straße 90-96
D-91186 Büchenbach
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.memmert.com
Customer service:
Hotline: [phone]
Service fax: [phone]
E-mail: [email protected]
© 2017 Memmert GmbH + Co. KG
4
Wall cut-out dimensions for an UF260TS appliance:
905 mm
950mm
22.5 mm 22.5 mm
30 mm mm
 mm
The width allowance is 22.5 mm on each side, i.e. 45 mm in total.
The height allowance is 30 mm.
Wall cut-out dimensions for an UF450TS appliance:
1305 mm
1350 mm
22.5 mm 22.5 mm
27 mm mm
 mm
The width allowance is 22.5 mm on each side, i.e. 45 mm in total.
D33469 | 04/2018

MEMMERT GmbH + Co. KG
Willi-Memmert-Straße 90-96
D-91186 Büchenbach
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.memmert.com
Customer service:
Hotline: [phone]
Service fax: [phone]
E-mail: [email protected]
© 2017 Memmert GmbH + Co. KG
5
The height allowance is 27 mm.
Wall cut-out dimensions for an UF750TS appliance:
1305 mm
1352 mm
23.5 mm 23.5 mm
27 mm mm
 mm
The width allowance is 23.5 mm on each side, i.e. 47 mm in total.
The height allowance is 27 mm.
5. Pre-assembling the jamb sets
You need two sets of jambs: one
for the cleanroom side and one
for the greyroom side.
Each jamb set consists of three
components:
►Left side panel
►Right side panel
►Upper frame section
A B
Fig. 2 Side panels on the cleanroom side (A)
and on the greyroom side (B)
D33469 | 04/2018

MEMMERT GmbH + Co. KG
Willi-Memmert-Straße 90-96
D-91186 Büchenbach
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.memmert.com
Customer service:
Hotline: [phone]
Service fax: [phone]
E-mail: [email protected]
© 2017 Memmert GmbH + Co. KG
6
1. Before you begin with the assembly, lay the three individual parts out on a scratch-re-
sistant surface to protect your working area.
Fig. 3 shows the pre-assembled
wall jambs. The jamb that is
flush with the shutter box is the
cleanroom jamb (D), the narrow
jamb is the greyroom jamb (C).
C D
Fig. 3 pre-assembled jambs
2. Both jambs are assembled
exactly the same way. Align
the three jamb parts with
each other at a 90° angle,
so that the drill holes in the
corners are in a straight line.
Remove the blue protective
film on the junctures.
3. With a size 15 Torx screw-
driver, screw the M3 x 6 mm
Torx screws included in the
delivery into the extruded
holes of the upper frame
section to join it to the side
panels (Fig. 4)
4. Install the two wall jambs as
described.
Fig. 4 Installation
D33469 | 04/2018

MEMMERT GmbH + Co. KG
Willi-Memmert-Straße 90-96
D-91186 Büchenbach
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.memmert.com
Customer service:
Hotline: [phone]
Service fax: [phone]
E-mail: [email protected]
© 2017 Memmert GmbH + Co. KG
7
6. Mounting the cleanroom side jamb onto the
appliance
Before positioning the appliance
in the wall, mount the clean-
room jamb onto the appliance:
1. On the cleanroom side, align
the pre-assembled clean-
room side jamb so that it
is flush to the front of the
shutter box. (The appliance
side with the operating ele-
ments is the greyroom side.)
2. Then, mark the position of
the slot holes of the jamb on
the appliance with a water-
proof pen (Fig. 5).
3. Drill holes into the appliance
at the marked positions with
a Ø 2.5 mm drill.
4. Mount the cleanroom jamb
onto the appliance with the
M3 x 6 mm Torx screws.
If you wish, you can grout
the joints between the jamb
and the appliance with
silicone for a perfect seal
(not included in the scope of
delivery).
Fig. 5 Marking the slot holes in the jamb on the appliance
D33469 | 04/2018

MEMMERT GmbH + Co. KG
Willi-Memmert-Straße 90-96
D-91186 Büchenbach
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.memmert.com
Customer service:
Hotline: [phone]
Service fax: [phone]
E-mail: [email protected]
© 2017 Memmert GmbH + Co. KG
8
7. Positioning the pass-through oven
1. From the cleanroom side, push the appliance with the already mounted cleanroom
jamb through the opening in the wall until the cleanroom jamb is flush with the wall.
2. Once the appliance has been positioned correctly, push the greyroom jamb onto the
appliance on the greyroom side.
3. Before fixing the greyroom jamb, check that:
►The cleanroom jamb is flush with the shutter box on the cleanroom side.
►The cleanroom jamb is flush with the wall.
►The device height was correctly adjusted with the levelling feet.
►The pre-assembled greyroom jamb was pushed to the appliance and is flush
to the wall.
4. Mark the positions of the slot holes of the greyroom jamb on the appliance as
described in section 6. Drill the holes with a Ø 2.5 mm drill. Fix the greyroom jamb
to the appliance with the M3 x 6 mm Torx screws.
5. Subsequently, check if the wall jambs completely seal the gaps between the appliance
and the jamb as well as between the jamb and the wall.
Cleanroom side
Greyroom side
D33469 | 04/2018

D33469 | 04/2018

D33469 | 04/2018

D33469 | 04/2018

Memmert GmbH + Co. KG
Willi-Memmert-Straße 90-96 | D-91186 Büchenbach
Tel. [phone] | Fax [phone]
E-Mail: [email protected]
facebook.com/memmert.family
Die Experten-Plattform: www.atmosafe.net
Assembly instructions
D33469 | Date 04/2018
englisch