Mercia Garden Products 03COR0707-V2 User manual

03COR0707-V2
01636880514
Dimensions
Depth = 2230mm
Width = 2230mm
Height = 1970mm
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
This building should be erected by
two people.
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are delivered pre-treated with a water based timber treatment
however this only helps to protect during transit of your garden item. To
validate your guarantee and for better protection against weathering it is
ESSENTIAL that you treat the garden building with a wood preserver within 3
months of assembly. This will need to be re-applied annually to ensure longevity
of your building. Care must be taken when constructing the garden building
that it is not touching the ground and is on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed: Ensure that there will be access to all sides for maintenance work and
annual treatment.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base dimensions, The base should be slightly
smaller than the external measurement of the building, i.e. the cladding should overlap the base, creating a run o for water. It is also recommended
that the oor be at least 25mm above the surrounding ground level to avoid ooding.
Whilst all products manufactured at Walton Garden Buildings Limited are made to the highest standards of Safety and in the case of childrens products
independently tested to EN71 level,Walton Garden Buildings Limited cannot accept responsibility for your safety whilst erecting or using this product.
Before
commencing assembly
make sure you have a
suitable base ready to
erect your building
Please retain product label and instructions for future reference
1x Front Fascia- 60 x 1213mm
2x Side Fascia- 60 x 1202mm
2x Rear Fascia- 60 x 2045mm
Fascia
2x Front Cover Trim- 45 x1912mm
2x Side Cover Trim- 30 x1912mm
Strip
Door Panel Window Panel
Qty 2 Rear Panel Right
Rear Panel Left
Floor
Roof
Fixing Kit
1
2
3
4
5
P1 P2 P3 P4
P5
P6
P7 P8
Slave
Door
Master
Door

3x Roof Support block- 45x 210mm
Framing
1x Rear roof framing- 32 x 2018mm
1x Rear roof framing- 32 x 2049mm
1x Front roof framing- 32 x 1196mm
2x Side roof framing- 32 x 1149mm
1x Rear Panel Framing- 32 x 1806mm
6
7
8
9
10
11
12
17
18
19
13
14
15
16
1x Large Roof Support bar- 60 x 2650mm
1x Back Roof Support bar- 60 x 1303mm
1x Front Roof Support bar- 60 x 748mm
5x L’ Bracket
Felt 2x barrel bolt
30mm Screw x45
50mm Screw x28
60mm Screw x8
100mm Screw x8
40mm Screw x70
Felt Tacks x100
10mm Screw x8
20
Felt & Ironmongrey
Hinge x6
16mm Black Screw x6
Press Lock Chrome Handle QTY 2
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two.
Attach the butt hinges to
the door and door panel
using 6x25mm screws per
hinge.
Pre Assembly
25mm
screw
20
Pre drill
hole
36x25mm Screws
P8P7
P2
35mm Coach Screw x4
Place floor on a firm and level
base, ensure base has suitable
drainage free from areas
where standing water can
collect. (see front page on
base requirements).
Step 1
P3
Turn
button
21

19
Step 2
Position press lock on the door
align with key hole and fix into
position using 4 x 10mm screws.
Then fit barrel bolts to top and
bottom of the door as shown in
diagram. Use 4x10mm screws per
barrel bolt.
Ensure doors open and close
freely.
Pre drill holes then fix Chrome
Handle using 35mm coach
screw as shown in diagram.
Pre drill
hole
4x16mm Black Screws
8x10mm Screws
10mm
screw
Pre drill
hole
Pre drill
hole
35mm
bolt
17
18
25mm
screw
19
Drill a hole in the framing
above and below the door
for the tower bolt to fix
into.
Step 3
c
c
c
c
Fix the corner with 3x
60mm screw a shown in
diagram.
c
6 x60mm screws
P2
c
c
c
P1
P2
Fix the corner with 3x
50mm screw a shown in
diagram.
Step 4
Place Left back panel
against floor panel.
Fix the Rear Panel Framing
to the side as shown in
diagram, using 3x 50mm
screws.
6x50mm screws
11
P5

Step 5
Fix the corners with 3x
50mm screws as shown in
diagram.
6x50mm screws
P4
Step 6
First position the Large Roof
support bar in the centre of the
building between the left and
right corner. Ensure the top face
of the support is level with the
top of the building and then
mark position below the
framing for the fittings.
Using the marked position, align
the roof support block and fix
using 2x100mm screws
diagonaly through the block. Do
this on both sides.
4x100mm screws
Roof support must be
level with top of framing
6
12
First position the Front Roof
support bar in the centre of the
building between the front of
the building and the large roof
support bar. Ensure the top face
of the support is level with the
top of the building and then fix
using L’brackets.
Position the Back Roof support
bar in the centre of the building
between the back and the large
roof support bar. Ensure the top
face of the support is level with
the top of the building and then
mark position below the
framing for the fittings.
Using the marked position, align
the roof support block and fix
using 2x100mm screws
diagonaly through the block.
At the front, secure the support
bar into position using L’
Brackets.
Step 7
4x30mm screws
20x30mm screws
2x100mm screws
Roof support must be
level with top of framing
6
15
14
16
Step 8
Layout the roof sheet and
position the roof framing onto
the sheet, as shown in diagram.
Ensure framing is level around
the edges and fix each piece
using 30mm screws
Rear roof framing
Rear roof framing
Side roof framing
Side roof framing
Front roof framing
17x30mm screws
10
10
8
7
P6
9
16
14
13

P6
1
2
3
50mm
50mm
50mm
3020mm
1000mm
1420mm
50mm
Cut three strips from roll of felt,
2x3020mm and 1x1420mm in length.
Place felt on top of roof sheet and
align as shown in diagram ensuring
strip 3 over hangs the front by 50mm.
with equal spacing at each corner.
Ensure strip 1 is the first piece placed
down then lay sheet 2 and then 3 on
top. make sure each sheet overlaps
the next creating a run off.
use a fascia as a guide to mark out the
angled cuts including 50mm
overhang.
Cut the sides as shown in diagram at
the dotted lines, use fascia width as a
cutting guide. Cut Triangle with 50mm
overhang again using fascia as a
guide.
Fix roof to building as shown in step 7,
then place sheets back into position in
diagram with 50mm over hang all
around. fix each sheet using felt tacks
along where sheet overlap.
Step 9
Place the roof section on top of
builidng, ensure roof framing
slots over each side.
Fix the roof sheet into position
using 40mm screws ensuring
that they line up with the
vertical framing inside the
building and along the length
of the internal roof support
bar.
*It is recommended
to cut the felt sheets
before fixing the roof
to building.
21x40mm screws
Step 10
100x10mm felt tacks
17
Front
Corner
Corner
Triangle
Step 11
Fix the cover trims as shown
using 3x 40mm screws per
strip.
45 x 1900mm
30 x 1912mm
Fit the fascias to the
building over the felt
and secure in place with
40mm screws as shown.
Pre drill to avoid
splitting.
Make sure the fascias at
the back of the building
fit lower than the roof
height to allow water to
run of.
12x40mm screws
3
4
4
2
2
5
5
Step 12
17x40mm screws
1
1

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
Step 13
Attach two turn buttons to the slave door at the
top and bottom of the door using black screws.
2x16mm Black screws
These turn buttons help to keep your doors
straight during high levels and low levels of
moisture content in the air.
Slave Door
Locking Door
21