Mercia Garden Products 01RAW1010DDOW-V1 Instruction manual

01RAW1010DDOW-V1
N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
10x10 Reverse apex workshop: Double doors, opening window with T&G roof & floor
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to
protect the product during transit and for upto 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the
highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot
accept responsibility for your safety whilst erecting or
using this product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
**Protim Fentex E5**
Biocidal Product Regulation (EU 528/2012) Article 58 Information
Protim Fentex E2 preserved wood is a “treated article”which incorporates biocidal products.
Wood correctly preserved with Protim Fentex E2 is protected against mould in storage.
Contains: IPBC (3-iodo-2-propynyl-N-butyl carbamate) and propiconazole.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
01RAW1210DDOW-V1
12x10 Reverse apex workshop: Double doors, opening window with T&G roof & floor
01RAW1610DDOW-V1
16x10 Reverse apex workshop: Double doors, opening window with T&G roof & floor
01RAW2010DDOW-V1
20x10 Reverse apex workshop: Double doors, opening window with T&G roof & floor
Refer to the instructions pages for you specic product code

1 2 3 4 5 6 7 8 9
Pre drill
hole
50mm
screw
30mm
screw
Nail Bag
50mm Screw x80
40mm Screw x54
Felt Tacks x170
16mm Screw x14
30mm Screw x93
70mm Screw x4
30mm Black Screw x18
100mm Screw x2
P 2
01RAW1010DDOW-V1
Overall Dimensions:
Length = 3114mm
Width = 3184mm
Height = 2482mm
Base Dimensions:
Length = 2980mm
Width = 3010mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Panel Window
Panel
Plain
Panel
Plain Gable
Right QTY 2
Plain Gable
Left QTY 2
Floor
QTY 2
Roof
QTY 2
Master
Door
Slave
Door
Window Truss
Gable Strip - 2387mm QTY 2
Cover Strip - 1757mm QTY 11
Door Strip - 1600mm QTY 2
Gable Block QTY 2
Truss Block QTY 2
Gable Board QTY 2
T-Hinge QTY 6
Rim Lock
Butt Hinge QTY 2
Finial QTY 2
Casement Stay
Felt
Tower Bolt QTY 2
Pre Assembly
Remove the transportation blocks
from the bottom of each panel before
assembling the building.
4
5
15
17
Step 1
Place the left and right gable sections
onto a rm and level surface next to
each other, ensuring the panels are
level top and bottom, then x
together using 12x50mm screws.
*Stagger the screws so as not to
collide.
Turn the assembled gable section
over and secure the gable board in
place with 3x30mm screws.
*Make sure to screw through into
the framing, pre-drilling to avoid
splitting the board.
24x50mm Screws
6x30mm Screws
10 11 12
13
14
15
16
17
18
19
20
21
22
23
24

Pre drill
hole
40mm
screw
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
P 3
Please retain product label and instructions for future reference
6
6
Step 2
Place the oor onto a rm
and level base, ensuring the
base has suitable drainage
and is free from areas where
standing water can collect.
Secure the two oor sections
together using 14x40mm
screws.
*Make sure to stagger the
screws to avoid colliding.
14x40mm Screws
Step 3
Place the rst assembled plain gable
and plain side onto the oor and
x in place.
Fix the corners with 50mm
screws.
Do not secure the building
to the oor until the roof is
xed.
3x50mm Screws
a
b
a
b
b
a
a
a
Step 4
Following the same method outlined
in step 3, attach the next plain side &
the door panel to the assembly.
Fix the corners with 50mm
screws.
Do not secure the building
to the oor until the roof is
xed.
6x50mm Screws
a
b
1
3
a
a
a
a
a
a
b
b
b
Pre drill
hole
50mm
screw
Step 5
Following the same method outlined
in step 3, attach the remaining plain
gable and window panel to the
assembly.
Fix the corners with 50mm
screws.
Do not secure the building
to the oor until the roof is
xed.
9x50mm Screws
a
b
a
a
bbb
b
3
4
5

11
16
16
70mm
screw
100mm
screw
Pre drill
hole
30mm
screw
Pre drill
hole
7
7
30mm
screw
Pre drill
hole
b
b
b
b
b
50mm
screw
Pre drill
hole
P 4
Please retain product label and instructions for future reference
Step 7
Locate the truss centrally in
the building. Align the top of
the truss with the top of the
gables.
*Use a piece from the xing
kit as a guide.
Pencil mark the position and
remove the truss.
Place the truss blocks up to
the pencil mark and x
using 2x70mm screws per
block.
Rest the truss on top of the
blocks and secure into place
using 1x100mm screw per
side as shown in the
illustration.
4x70mm Screws
2x100mm Screws
Step 6
Place the master and slave door into
the door panel and x into place with
3x T-hinges per door and 7x30mm
screws per hinge.
*Ensure to screw through the boards
into the framing on the back of each
door.
42x30mm Screws
Step 8
Place the roof panels on top of
the building ensuring they sit
into the cut outs on the gables
and truss.
*Make sure there is an equal
amount of overhang on either
side of the building.
Secure into position using
13x30mm screws per roof section,
screwing through the boards into
the gable and truss framing.
26x30mm Screws
Step 9
Once the roof is xed secure
the building to the oor with
36x50mm screws.
36x50mm Screws
b
8
9
18

Felt
tacks
HANDLE
WITH CARE
12
3
4
40mm
screw
Pre drill
hole
Pre drill
hole
Pre drill
hole
*Cut down trims to t
P 5
Please retain product label and instructions for future reference
Step 10
Cut the felt into four strips lay onto
the roof as shown in the illustration.
*Ensure there is approximately 50mm
of overhanging felt each side.
Once the felt is laid out x to the
roof using felt tacks at 100mm
intervals.
*Felt size: 3210mm
170x Felt Tacks
Step 11
Fit the cover trims to the building
and secure in place with 26x40mm
screws as shown in the illustration.
26x40mm Screws
Step 12
Place the cover strip 13mm above
the gap in the window panel and
x into place using 3x30mm screws.
*Measure and trim the strip before
tting.
3x30mm Screws
If you would like the widows
to open attach the window to
the strip using 2x butt hinges.
Fix the hinges to the window
using 3x16mm screws per
hinge and to the strip with
3x30mm screws.
6x16mm Screws
6x30mm Screws
If you would like the window
to be xed, secure the window
into the gap using 4x30mm
screws. Ensure to screw through
the window into the panel
framing.
4x30mm Screws
b
a
12
34
12
13
13
13
13
13 13
10
Opening Window
Fixed Window
30mm
screw
30mm
screw
16mm
screw
30mm
screw
20
13
Pre drill
hole
a
b

30mm
screw
Pre drill
hole
Step 14
Fix the casement say to the
window then align the xings
to the window panel.
*Ensure the casement stay ts
onto the xings before securing
in place.
6x16mm Screws
16
mm screw
Pre drill
hole
Step 15
Attach the door strips to the door
panel framing either side of the
door using 3x30mm screws per
strip.
Align the tower bolts with the top
and bottom of the slave door and
x into place using 8x30mm black
screws per tower bolt.
*With the bottom tower bolt mark the
bolt position and drill into the door
panel framing to allow the bolt to latch.
6x30mm Screws
16x30mm Black Screws
a
b
30mm
screw
P 6
Please retain product label and instructions for future reference
Pre drill
hole
30mm
screw
Flat head
Grub Screw
2x30mm screw
Screws provided with lock
Do not over tighten the screws
Step 13
Rim lock xing
Fig 1. (internal view)
Place the lock onto internal horizontal
framing ensure alignment with the
pre drilled holes before xing. Align
Lock keep with lock and x with
screws provided.
Do not over tighten the screws,
otherwise the locking mechanism will
not work.
Fig 2.
Place door handle bar through the
lock as in diagram, x door handle
onto bar with the at headed grub
screw.
g 3. (External view)
Fir the door handle cover over the bar
and x with 2x30mm screws
provided. Fix the door handle onto
bar with the at headed grub screw
as in diagram.
2x30mm Screws
a
b
a
a
a
22
24
24
14
14
20

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Please retain product label and instructions for future reference
13
13
21
13
13
21
Step 16
Fit the cover trims and nials to
the gable sides securing with
12x40mm screws as shown in
the illustration.
*Before xing into place measure
and cut down the cover trims to
size.
12x40mm Screws
*Cut down trims to t
40mm
screw
Pre drill
hole