Mercia Garden Products 0644CSNE0303HGDD2SW-V1 Instruction manual

P 1
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
0644CSNE0303HGDD2SW-V1
44MM LOG CABIN, CORNER STANDARD, NO EXTRAS, 3X3M, HALF GLAZED DOUBLE
DOORS, TWO SHORT WINDOWS.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts
To identify the xings
required for each step use a
measuring tape.

P 2
0644CSNE0303HGDD2SW-V1
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 4425mm
Depth = 3316mm
Height = 2748mm
Base Dimensions:
Width = 3971mm
Depth = 2991mm
Please retain product label and instructions for future reference
Roof Assembly 1
Roof Assembly 2
Window Contents
Double Door Contents
6
Rain Guard QTY 2
RG2844-710mm (28x44x710mm)
10
9
11
12
Mortice Lock
QTY 1
PI-07-0017
Key Plate
QTY 1
PI-07-0017
Handles (Pair)
QTY 1
PI-07-0188
Adjustable Hinge QTY 6 PI-07-0209
Tower Bolt
QTY 2
PI-07-0114
Master Door QTY 1
(Morticed for lock)
AI-06LOGDGMD750X1900-V3
13
14
15
17
17a 17c
18 19 20 21
Secondary DoorQTY 1
AI-06LOGDGSD750X1900-V3
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFR-V3
Door Frame Top - 84x125x1632mm QTY 1
AI-0644LOGDDTF-V3
Door Frame Bottom - 71x70x1508mm QTY 1
AI-0644LOGDDBF-V3
Door Strip - 16x60x1880mm QTY 1
S1660-1880mm
2
1
3
4
Window QTY 2
AI-06LOGDGW684X1244-V3
5
Window Frame Left Upright - 71x70x1412mm QTY 2
AI-0644LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm QTY 2
AI-0644LOGWUFR-V3
Window Frame Top - 84x125x805mm QTY 2
AI-0644LOGWTF-V3
Window Frame Bottom - 71x70x805mm QTY 2
AI-0644LOGWBF-V3
78
Casement Stay QTY 2
PI-07-0187
16
Rain Guard QTY 1
RG2844-1520mm (28x44x1520mm)
17b
Flag Hinge QTY 4
PI-07-0211

P 3
Please retain product label and instructions for future reference
22
23
24
25
26
30
31
32
33
27
28
29
34
35
36
37
38
39
40
42
44
45
43
41
46
47
48
Starter Board - 44x66x2191mm QTY 1
LB44RT66-AGLR-2191mm (1x45 deg cut top, 1x45 deg cut bottom)
Log Board - 44x120x311mm QTY 18
LB44-BGL-311mm (1x45 deg cut left)
Log Board - 44x120x311mm QTY 17
LB44-BGR-311mm (1x45 deg cut right)
Log Board - 44x60x311mm QTY 1
LB44-BH60GR-311mm (1x45 deg cut right, 60mm height board)
Log Board - 44x70x311mm QTY 1
LB44-BH70GR-311mm (1x45 deg cut right bottom notch, 70mm height board)
Log Board - 44x120x2191mm QTY 1
LB44-J-2191mm (1x45 deg cut left, 1x45 deg cut right top notch)
Log Board - 44x120x2191mm QTY 1
LB44-JD-2191mm (1x45 deg cut left, 1x45 deg cut right top notch, door notch)
Starter Board - 44x66x1637mm QTY 1
LB44RT66-AGL-1637mm (1x45 deg cut left)
Log Board - 44x120x1637mm QTY 6
LB44-AGL-1637mm (1x45 deg cut left)
Log Board - 44x120x1637mm QTY 1
LB44-J-1637mm (1x45 deg cut left 50mm bottom notch)
Log Board - 44x120x1637mm QTY 1
LB44-JDL-1637mm (1x45 deg cut left 50mm bottom notch, window notch)
Log Board - 44x120x1637mm QTY 1
LB44-JDR-163mm7 (1x45 deg cut right, window notch)
Log Board - 44x120x1637mm QTY 7
LB44-AGR-1637mm (1x45 deg cut right)
Finisher Board - 44x66x1637mm QTY 1
LB44-AH66GR-1637mm (66mm high board, 1x45 deg deep cut right)
Finisher Board - 44x66x3000mm QTY 1
LB44-AH66-3000mm (66mm high board)
Starter Board - 44x66x3000mm QTY 1
LB44RT66-A-3000mm
Log Board - 44x120x3000mm QTY 40
LB44-A-3000mm
Finisher Board - 44x80x1951mm QTY 1
LB44RG80-CGLR-1951mm (2x61 deg cut, 1951mm nished)
Finisher Board - 44x80x676mm QTY 1
LB44RG80-CGR-676mm (2x45 deg cut left, 677mm nished)
Finisher Board - 44x80x676mm QTY 1
LB44RG80-CGL-676mm (2x45 deg cut right, 676mm nished)
Finisher Board - 44x80x628mm QTY 6
LB44RG80-C-628mm
Log Board - 44x120x444mm QTY 24
LB44-B-444mm
Log Board - 44x120x444mm QTY 12
LB44-BGL-444mm (1x45 deg cut left)
Log Board - 44x120x444mm QTY 12
LB44-BGR-444mm (1x45 deg cut right)
Roof Truss - 40x140x922mm QTY 1
AI-06LOGC3X3-LRT-V1
Roof Truss - 40x140x922mm QTY 1
AI-06LOGC3X3-RRT-V1
Roof Truss A- 40x140x1604mm QTY 5
AI-06LOGC3RTA-V1
53
54
55
56
58
59
60
49
50
61
Bearer - 44x58x2818mm QTY 1
F4458-2818mm-PT
Bearer - 44x58x2702mm QTY 6
F4458-2702mm-PT
Bearer - 44x58x2490mm QTY 1
F4458-G-2490mm-PT (1x45 deg cut)
Bearer - 44x58x2221mm QTY 1
F4458-G-2221mm-PT (1x45 deg cut)
Bearer - 44x58x1952mm QTY 1
F4458-G-1952mm-PT (1x45 deg cut)
Bearer - 44x58x1913mm QTY 1
F4458-G-1913mm-PT (2x45 deg cut)
Bearer - 44x58x1430mm QTY 1
F4458-G-1430mm-PT (1x45 deg cut)
Bearer - 44x58x1640mm QTY 1
F4458-G-1640mm-PT (1x45 deg cut)
52
Roof Truss B - 40x140x2225mm QTY 1
AI-06LOGC3RTB-V1
Roof Truss C- 40x140x1604mm QTY 1
AI-06LOGC3RTC-V1 (2X76 deg parallel cuts, 1x45 deg mid right)
Roof Purlin - 45x120x1523mm QTY 1
F45120-B-1523
51
Roof Truss D- 40x140x1604mm QTY 1
AI-06LOGC3RTD-V1 (2X76 deg parallel cuts, 1x45 deg mid left)
57
Bearer - 44x58x1489mm QTY 1
F4458-G-1489mm-PT (1x45 deg cut)
*If you are constructing a 5x3 cabin you will not need
this part - see 5x3 instructions for correct part*

P 4
Please retain product label and instructions for future reference
62
70
Storm Brace - 27x44x2000mm QTY 8
F2744-2000mm
67 Closure Trim - 16x28x2400mm (approx length) QTY 14
S1628-2400mm
Floor Board Pack
AI-0644CSNE0303HGDD2SW-FBP-V1
Roof Board Pack A QTY 1
AI-06LOGC3X3-RBP1-V2
Fascia - 16x120x3100mm QTY 1
SR16120-3100mm
Felt
68
71
74
63
Fascia - 16x120x2225mm QTY 1
S16120-2225mm
Roof Board Pack B QTY 2
AI-06LOGC3X3RBP2-V2
Roof Board Pack C QTY 2
AI-06LOGC3X3RBP3-V2
73
64
Fascia - 16x120x2000mm QTY 2
S16120-2000mm
65
66
Fascia - 16x120x1658mm QTY 2
S16120-G-1658mm (2x14 deg cuts, length 1658)
72
Gable QTY 1
AI-0644LOGC3-G-V1
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
69
*HINT: keep the roof board packs
seperate to prevent mixing them up.
*HINT: keep the roof board packs
seperate to prevent mixing them up.
*HINT: keep the roof board packs
seperate to prevent mixing them up.

P 5
Please retain product label and instructions for future reference
Felt Tacks x 850
90mm Screw x 56
Nail Bag
40mm Screw x 666
30mm Screw x 182
120mm Screw x 12
70mm Screw x 39
90mm Bolt Set x 16
There may be extra screws present in the nail bag
80mm Screw x 24
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in their respective
tongues and grooves.
TO CONSTRUCT A 5M X 3M LOG CABIN
PLEASE REFER TO THE 5X3
INSTRUCTIONS.

P 6
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
35
54
53
60 59
61
Pre drill
hole
90mm
screw
Step 1
The following steps show how to
construct a 3m x 3m corner cabin.
To construct a 5m x 3m cabin, please
refer to the 5m x 3m instructions.
Parts needed - No. 53 QTY 1
No. 54 QTY 1
No. 59 QTY 1
No. 60 QTY 1
No. 61 QTY 1
Lay the bearers (No. 53, 54, 59, 60 &
61) onto a rm and level surface (free
from areas where standing water can
collect) as shown in the illustration.
*Ensure the 58mm side of the bearer
is laying on the base, so that you can
screw the bearers together on the
44mm side.
Fix the bearers together at each
corner using 10x90mm screws,
ensuring the frame is ush.
Once fully assembled, ensure the
bearers are square by measuring from
corner to corner, as illustrate, making
sure they are an equal measurement.
If the bearers are not aligned equally,
unscrew and adjust and re-align
accordingly.
10x90mm Screws
IMPORTANT: Pre-drill before xing screws.
Example picture
2 screws per bearer per end.
36
Pre drill
hole
90mm
screw
Step 2
Parts needed - No. 54 QTY 5
No. 55 QTY 1
No. 56 QTY 1
No. 57 QTY 1
No. 58 QTY 1
Arrange the remaining framing
(No. 54, 55, 56, 57, 58) as shown in
the illustration.
*Ensure there is an equal amount
of space between each frame.
Secure each of the frames in place
using 2x90mm screws for each end
of each bearer, ensuring the bearers
remains level.
36x90mm Screws
IMPORTANT: Pre-drill before xing screws.
54
54
54
54
54
54
55 56
57 58

P 7
Please retain product label and instructions for future reference
Pre drill
hole
Step 3
Parts Needed - No. 22 QTY 1
No. 32 QTY 1
No. 36 QTY 1
No. 40 QTY 1
No. 41 QTY 1
Place the starter boards (No. 22, 32, & 40) on to the assembled base
frame and place the rst two log boards (No.36 & 41) sitting in the notch as
shown.
Ensure the boards sit square on the base using the same method used in Step
1. Measure from corner to corner and ensure they are equal in
measurement.
Once the boards are square, x the starter boards (No. 22, 32, & 40) in
place, lift up the log boards (No.36 & 41) and x each starter board in place.
Fix each of the starter boards to the frame by screwing through the notch into
the frame with 1x70mm screw as shown in the illustration.
5x70mm Screws
70mm
screw
IMPORTANT: Pre-drill before xing screws.
a
b
40
36
22
41
32
1st
2nd
3rd 5th
4th
22
Step 4
Parts needed - No. 25 QTY 1
Make the log cabin level by
adding another board (No. 25)
as shown in the diagram. Fix
using 1x70mm screw.
**Ensure to stagger the screws
so as not to collide with the
previous screw.
1x70mm Screws
Pre drill
hole
70mm
screw
25
IMPORTANT: Pre-drill before xing screws.
Step 5
Parts needed - No. 23 QTY 6
No. 24 QTY 6
No. 33 QTY 6
No. 36 QTY 5
No. 41 QTY 11
Lay the rst 6 boards (No. 23,
24, 33, 36 & 41) onto the starter
boards to create your rst level,
following the method as shown
in the illustrated.
Please note the right hand side
of the door will be slightly
higher. This will even out when
the rest has been assembled.
*Ensure that the boards are
level and ush with each other
as you lay each one.
41
24
23
41
36
33
Rubber Mallet
may be required
to t parts.

P8
Please retain product label and instructions for future reference
Step 6
Parts Needed - No. 11 QTY 1
No. 12 QTY 1
No. 13 QTY 1
No. 14 QTY 1
Arrange the left, right, top & bottom door
frames (No’s. 11, 12, 13 & 14) onto a level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
13
14
11
12
IMPORTANT : Pre-drill before xing screws.
The internal lip of the door
frame should be positioned on
the inside of the building.
14 12
Step 7
Parts Needed - No. 9 QTY 1
No. 10 QTY 1
No. 17 QTY 6
The Adjustable Door Hinge (No.17)
comes in three parts.
Fasten No. 17a into 17b as shown in the
illustration.
Place the master and secondary
doors (No’s 9 & 10) onto a at surface and x
the Adjustable door hinge (No.17c) to the
doors using 3x30mm screws per hinge.
Fix 3 x Adjustable Door Hinges (No. 17a &
b) into position onto the door frame using
4x30mm screws per hinge.
*Ensure the hinges are tted to the exter-
nal of the door frame so the doors open
outwards from the log cabin.
Locate the doors into the hinges ensuring
there is equal spacing on each side between
the doors and door frame, and that the
doors open & close freely without restric-
tion.
It is important to t the doors within the
frames at this stage so that you can establish
the position of the hinges. The hinges come
in three parts. Remove the doors from the
frame after tting.
**Ensure to screw into the framing and not
into the channel.
42x30mm Screws
17a
Pre drill
hole
30mm
screw
9
10
17
a
b
17b
a
b
IMPORTANT : Pre-drill before xing screws.
Secondary Door Master Door

P 9
Please retain product label and instructions for future reference
17a
Step 8
To adjust and align your doors:
1. Lift up the doors to separate the two parts
of the hinge.
2. Turn the rotating barrel (No.17a) in / out
to move the position of the doors either in
or away from each other.
3. You can then place the door(s) back on to
the hinge and check the whether they
require more / less adjustments, if further
adjustments are required repeat number 2.
Step 9
Once you have laid 6 log boards (o of the starter)
up the door section, slide the assembled door
frame over the boards resting the frame on top of
the starter board (if you have not yet assembled
the door frame refer to step 6)
*Please note: This image is for illustrative purposes
and may dier from your choice in product
(regarding door position). Nevertheless the
process of tting the door frame is the same.
Step 10
Parts needed - No. 23 QTY 6
No. 24 QTY 6
No. 29 QTY 12
No. 30 QTY 6
No. 31 QTY 6
No. 41 QTY 11
Lay the next 6 boards (No. 23,
24, 29, 30, 31 & 41 ) onto the log
cabin to create your second
level, following the method as
shown in the illustration.
*Ensure that the boards are
level and ush with each other
as you lay each one.
41
29
29
41
23
24
30
31
Rubber Mallet
may be required
to t parts.

P 10
Please retain product label and instructions for future reference
2
4
IMPORTANT : Pre-drill before xing screws.
Step 11
Parts Needed - No. 2 QTY 2
No. 3 QTY 2
No. 4 QTY 2
No. 5 QTY 2
Arrange the left, right, top & bottom window
frames (No’s. 2, 3, 4,& 5) onto a rm and level
surface. Secure the top and bottom frames to
the uprights using 1x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the window framing.
Use this method to construct 2 windows.
16x80mm Screws
Pre drill
hole
80mm
screw
5
3
53
The internal lip of the window
frame should be positioned on
the inside of the building.
Pre drill
hole
30mm
screw
Step 12
Parts Needed - No. 1 QTY 2
No. 7 QTY 4
Position the window (No. 1) so that it
sits centrally within the window
frame. Fix the female part of the ag
hinge (No. 7) to the window using
4x30mm screws, attach the male part
of the ag hinge (No. 7) to the
window frame using 4x30mm screws
ensuring that the window can open
and close freely.
*Ensure to attach the hinge to the
horizontal frame of the window*
Repeat this method for both windows
**It is important to t the windows
within the frame at this stage so
that you can establish the position
of the hinges. The hinges come in
two parts. Remove the window
from the frame after tting.
32x30mm Screws
IMPORTANT : Pre-drill before xing screws.
1
7
7
7