Mercia Garden Products BOURNEMOUTH 03BRN0707-V4 Instruction manual

P 1
03BRN0707-V4
7X7 BOURNEMOUTH
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code

1 2 3 4 5
9
11
Pre Assembly
Remove the transportation blocks
from the bottom of each panel
before beginning the assembly.
5 6 7
Pre drill
hole
25mm
screw
50mm Screw x44
40mm Screw x28
Felt Tacks x122
25mm Screw x38
30mm Screw x56
35mm Bolt x4
10mm Screw x10
Nail Bag
16mm Black Screw x2
16mm Screw x4
8
10
P 2
03BRN0707-V4
Overall Dimensions:
Length = 2233mm
Width = 2227mm
Height = 2181mm
Base Dimensions:
Length = 1923mm
Width = 2082mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Gable Plain Side
QTY 2
Plain Gable Floor Roof
Sheet QTY 2
Ridge Bar - 1457mm
Eaves Frame - 2185mm QTY 2
Cover Trim - 1682mm QTY 4
Fascia - 1192mm QTY 4
Angled Fascia Block - 340mm
Fascia Block - 140mm
Finial QTY 2
“L” Bracket QTY 2
Butt Hinge QTY 6
Turn Button QTY 2
Barrel Bolt QTY 2
Presslock
Door Handle QTY 2
Step 1
Place the oor onto a rm and
level base. Ensure the base has
suitable drainage & is free from
areas where standing water can
collect.
4
19
Master
Door
Slave
Door
67
Step 2
Attach the doors to the door
gable with 3x butt hinges
per door using 36x25mm
screws.
Ensure to screw the hinges
into the framing.
36x25mm Screws
1
Veranda
Floor
Veranda Side QTY 2
Veranda frame - 1690mm QTY 2
14
15
16
18
19
20
21
22
23
12
13
17

Pre drill
hole
50mm
screw
P 3
Please retain product label and instructions for future reference
Step 3
Place the plain gable and the rst plain
side onto the oor.
Fix the corners with 50mm screws
as shown in the illustration,
making sure the gable sits inside
the panel.
Do not secure the building to the
oor until the roof is tted.
3x50mm Screws
3
2
1
2
Pre drill
hole
50mm
screw
Step 4
Place the door gable and the second plain
side onto the oor.
Fix the corners with 50mm screws
as shown in the illustration,
making sure the gable sits inside
the panel.
Do not secure the building to the
oor until the roof is tted.
9x50mm Screws
10
18
Step 5
Attach the “L”brackets centrally
to the ridge bar using 2x30mm
screws per bracket.
*Measure 67mm from each side
of the ridge bar and mark with
a pencil. Align the front edge of
the bracket with the pencil mark
as shown in the illustration.
4x30mm Screws
Pre drill
hole
30mm
screw
Step 6
Place the assembled ridge bar inbetween
the gables, resting on top of the blocks.
Secure to the gables using 2x30mm
screws per side.
*Adjust the “L” brackets if needed.
4x30mm Screws
Pre drill
hole
30mm
screw

Step 10
Attach the cover trims to
each corner of the building
using 3x30mm screws per
cover trim.
12x30mm Screws.
12
12
12
P 4
Please retain product label and instructions for future reference
Step 7
Fix an eaves frame to the
edge of each roof sheet
with 5x30mm screws per
frame.
10x30mm Screws
Pre drill
hole
30mm
screw 11
5
Step 8
Place the assembled roof panels
onto the building as shown in
the illustration.
Fix into place using 8x30mm
screws per side, ensuring the
roofs are ush with the top of
the gables.
*The roof panels should be level
with the back of the building
leaving an overhang over the
front.
16x30mm Screws
Pre drill
hole
30mm
screw
Step 9
Once the roof is xed in place,
secure the building to the oor
using 18x50mm screws.
*Ensure to screw through the
framing into the oor bearers.
18x50mm Screws
Pre drill
hole
50mm
screw
Pre drill
hole
30mm
screw
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

P 5
Please retain product label and instructions for future reference
14 15
15
Step 11
Fit the angled fascia block to
the apex of the roofs, making
sure it is ush with the roof
sheet, securing in place with
4x40mm screws.
Attach the rectangular blocks
approximately half way along
each roof sheet, xing into
place with 2x40mm screws
per block.
8x40mm Screws
Pre drill
hole
40mm
screw
Step 12
Place the veranda oor on the
ground ush to the door gable
as shown in the illustration.
*Ensure the veranda oor sits
centrally to the building.
9
9
Step 13
Align the veranda sides against
the door gable and ush to ends
of the veranda oor, secure to
the building and to veranda oor
with 6x50mm screws per side as
shown in the illustration.
12x50mm Screws
Pre drill
hole
50mm
screw
17
17
Step 14
Place the veranda frame underneath
the roof overhang, aligning the frame
ush to edge of the veranda rail.
Secure to the veranda rail and to the
roof using 3x40mm screws per frame.
*Ensure the framing follows the
same direction as the roof.
6x40mm Screws
Pre drill
hole
40mm
screw
8

Felt
tacks
HANDLE
WITH CARE
12
3
4
P 6
Step 15
Cut the felt into 3 sheets and lay onto
the roof as shown in the illustration
ensuring there is approximately 50mm
of overhang around the building.
Fix onto the building using 75x felt tacks
at 100mm intervals.
120x Felt Tacks
*Felt size: 2333mm
Please retain product label and instructions for future reference
13
13
13
13
16
Step 16
Fix the fascias and nials to the
building using 6x40mm screws
per side, ensuring to screw
through the boards into the
fascia blocks.
12x40mm Screws
Pre drill
hole
40mm
screw
Step 17
Attach the door handles to
the doors using the 35mm
bolts included with the
door handle.
Pre drill a hole approximately
3mm and x the handle from
the inside with the provided
bolts
4x35mm Bolt
Pre drill
hole
35mm
bolt 23
16

Slave Door
Locking Door
Step 20
Fix the turn buttons into
place at the top and
bottom of door as shown in
the diagram.
The turn buttons help to
keep the doors alligned
during high and low levels
of moisture.
2x16mm Black Screws
20
Pre drill
hole
16mm
screw
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
22
Step 18
Fix the presslock to the inside of the
master door, making sure to align the
barrel and the key hole.
Secure to the master door with
4x16mm screws.
*Ensure the key turns fully without
any restrictions.
4x16mm Screws
Pre drill
hole
16mm
screw
Step 19
Attach to the barrel bolts to
the top and bottom of the
slave door using 4x10mm
screws per bolt.
*Mark the position of the bolt
with a pencil on the framing
and drill a hole to site the
bolts.
8x10mm Screws
21
Please retain product label and instructions for future reference
Pre drill
hole
10mm
screw