Mercia Garden Products 10PTDRK0806-V2 User manual

P 1
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUSTpilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips
screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for
maintenance, annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree
causing damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of
heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also
occur during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be
avoided but can be helped. It is suggested that the outdoor building is sprayed with water during extended
periods of warm sunshine and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to
prevent the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guaran-
tee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof
treatment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The
cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of
childrens products independently tested to EN71 level, we cannot accept responsibility for your safety
whilst erecting or using this product.
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
Pressure Treated Timber
Your building has been pressure treated.
Pressure treating is a chemical process which helps to protect wood against adverse weather which could
lead to rot or insect damage.
The most common chemicals used to pressure treat wood are Alkaline Copper Quaternary (ACQ),
Copper Azole (CA), and Micronized Copper Quaternary (MCQ).
Safety: Always wear gloves, eye protection and a dust mask when handling wood. Due to chemicals in
pressure treated wood, never burn its sawdust or scraps; instead dispose in a landll.
It is advisable to use a hand
saw when cutting roof and
oor boards.
10PTDRK0806-V2
Staordshire
REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:

Large Side Mesh Panel
QTY 2
AI-10DRKSMP1193x1560
Front Gable QTY 1
AI-10DRKFG1808x417
Finial QTY 2
Shed Diamond L Bracket QTY 4
PI-07-0012
Turn Button QTY 6
PI-07-0034
Pad Bolt QTY 1
PI-07-0035
Ply Triangle QTY 2
OSB Roof Sheet QTY 4
PI-03-0374
Tee Hinge QTY 7
PI-07-0082
Front Panel QTY 1
AI-10DRKFDP1808x1974
Side Panel QTY 2
AI-01COMGRNPS1193x1543
Rear Gable Panel QTY 1
AI-01COMGRNPG1808x1985
Mesh Door QTY 1
AI-10DRKMD538x1649
Small Side Mesh Panel
QTY 2
AI-10DRKSMP630x1560
Door A QTY 1
AI-10DRKDA542x965
Door B QTY 1
AI-10DRKDB542x695
Fascias - 12x60x1100mm S1260-1100mm x4 17
9
10 11 12
13
14
15
16
1
5678
234
Ridge Bar - 27x70x1153mm F2770-1153mm x1
18
Bearer - 27x44x1119mm F2744-1119mm x2
19
Bearer - 27x44x1860mm F2744-1860mm x3
20
29
Framing - 28x28x950mm FS2828-950mm x2
25
Door Strip - 12x27x1615mm S1227-1615mm x1
26
27
28
Ridge Bar - 27x70x1137mm F2770-1137mm x1
21
Eaves Frame - 28x28x1205mm FS2828-1205mm x4
22
Cover Trim - 12x40x1582mm S1240-1582mm x4
23
Bearer - 27x44x1135mm F2744-1135mm x2
24
Please retain product label and instructions for future reference
P 2
0806 (Pack A)
0806 Pack A
Purchased Pack component list
0806 (Pack B extension)
10PTDRK0806-V2
Felt
Capping Felt
Floor QTY 3
AI-10DRKF599X1122

OSB Roof Sheet QTY 2
PI-03-0375
Side Mesh Panel QTY 2
AI-10DRKSMP630x1560
Ridge Bar - 27x70x630mm F2770-630mm x1
U Shaped Channel - QTY 1
PI-07-0013
40mm screws x 20
50mm screws x 62
70mm screws x 24
30mm screws x 138
32
31
30
Bearer - 27x44x630mm F2744-630mm x2
36
Eaves Frame - 28x28x630mm FS2828-630mm x2
37
38
Truss support - 27x44x987mm F2744-G-987mm x2
33
Block - 27x44x140mm F2744-G-140mm x2
34
Truss Support - 27x44x450mm F2744-G-450mm x1
35
Image of 0806 + extension
Please retain product label and instructions for future reference
P 3
Pack B
*If you have purchased multiple pack B’s then you will have double the amount of each
item in pack B*
Nail Bag
There may be extra screws present in the nail bag
Pack A Pack B
30mm screws x 14
50mm screws x 8
70mm screws x 4
40mm screws x 39
0806 -Extension Pack
Purchased Pack B parts
30mm Black Screw x 27
Felt Tacks x 100
Felt Tacks x 50

Please retain product label and instructions for future reference
P 4
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Step 1
Construct the base bearers using 2x (No.
20 & No. 21). This will create the base for
the Dog Kennel. Ensure part 20 sits inside
part 21.
Fix the framing together with 2x70mm
screws per corner.
8x70mm screws.
Pre drill
hole
70mm
screw
20
21
2
3
Step 2
Place the side panel (No. 2) and the rear
gable Panel (No. 3) onto the the base
framing and x together with 4x50mm
screws.
**Do NOT x to the base framing until
the Roof is secured**
4x50mm screws.
Pre drill
hole
50mm
screw
2
Step 3
Place the second side panel (No. 2) onto
the the base framing and x together to
the back panel with 4x50mm screws.
**Do NOT x to the base framing until
the Roof is secured**
4x50mm screws.
Pre drill
hole
50mm
screw
1
Pre drill
hole
50mm
screw
Step 4
Fix the front Panel (No. 1) to the side
panels with 8x50mm scews.
8x50mm screws.

Please retain product label and instructions for future reference
P 5
25
25
21
Step 5
*If you have purchased an extension pack
B then skip to pack B step 1a .
Place the remaining bearers (No. 21 &
No. 25) into position and secure to each
with 2x70mm screws.
*The Run base framing does not x to
the Kennel area*
**Do NOT x to the base framing until
the Roof is secured**
4x70mm screws.
Pre drill
hole
70mm
screw
4
Step 6
Fix the mesh Panels (No. 4) into position
and secure with 4x50mm screws per
panel.
**Do NOT x to the base framing until
the Roof is secured**
8x50mm screws.
Pre drill
hole
50mm
screw
6
6
Step 7
Fix the mesh Panels (No. 6) into position
and secure with 4x50mm screws per
panel, making sure you screw from the
inside.
**Do NOT x to the base framing until
the Roof is secured**
8x50mm screws.
Pre drill
hole
50mm
screw
10
Step 8
Fix the Gable (No. 10) into position and
secure with 8x50mm screws per panel. Fix
the ply triangle (No. 17) to the top and
bottom of the door with 2x40mm screws
as shown in the illustration.
**Do NOT x to the base framing until
the Roof is secured**
8x50mm screws
4x40mm screws
Pre drill
hole
40mm
screw 50mm
screw
17

Please retain product label and instructions for future reference
P 6
22
26 19
Step 9
Use the ridge bars (No. 19 & No. 22) to
position the L brackets (No. 14) marking
a line with a pencil. Remove the ridge bar
and fasten L brackets to the gables (No.
1, No. 3 & 9) with 2x30mm screws.
Fix the ridge bars (No. 19 & No. 22) onto
the L brackets (No. 14) and secure with
2x30mm screws.
Fit the framing (No. 26) ush with the
gable top and secure with 3x50mm
screws per frame.
**Do NOT x to the base framing until
the Roof is secured**
16x30mm screws
6x50mm screws
Pre drill
hole
50mm
screw
30mm
screw
14
Pre drill
hole
30mm
screw
11
23
23
11
Step 10
Fix the Eaves Frames (No. 23) to the
longest side of the Roof OSB (No. 11)
with 3x30mm screws per Eaves frame.
**Ensure you x the eaves frame to the
roof before you place the roof on the
building.
**Do NOT x to the base framing until
the Roof is secured**
12x30mm screws.
Step 11
Fix the assembled roof panels to the
building with 12x30mm screws per roof
sheet.
**Do NOT x to the base framing until
the Roof is secured**
48x30mm screws.
Pre drill
hole
30mm
screw
Step 12
Fix the building to the Base Framing
using 50mm screws evenly spaced inside
the dog kennel area, screwing through
the panel framing.
Use 70mm screws to secure the mesh
panels to the base frame. 4 screws per
panel.
16x50mm screws
12x70mm screws
Pre drill
hole
50mm
screw
70mm
screw

Please retain product label and instructions for future reference
P 7
Pre drill
hole
30mm
screw
Step 13
Fix the 4x T Hinges (No.12) onto the
doors (No. 7 & 8) and door frame as
shown with 7x30mm screws.
Fix the turn button (No.15) to one of the
boards using 1x30mm black screws.
Note: If you have a large dog then you
may be more inclined to t the larger
door at the bottom.
28x30mm screws.
4x30mm Black screws
12
15
7
8
15
*Note: Hinges to go on the side with
the shortest gap.
30mm
screw
Pre drill
hole
30mm
screw
Step 14
Fix the door strip (No. 27) to the door
opposite the hinges and secure with
4x30mm screws.
4x30mm screws.
27
24
Pre drill
hole
30mm
screw
Step 15
Fix the cover trims (No. 24) to the corners
of the building
with 4x30mm screws.
16x30mm Screws.
Step 16
Cut the Felt (No. 28, 29 ) into 3 sheets and lay
onto the roof.
*Ensure there is approximately 50mm of
overhang around the building.
Fix into place using 100x felt tacks at
100mm intervals.
100x Felt tacks Felt Length 2500mm
Felt
tacks
*Ensure you overlap the felt by 100mm.
29
28

Please retain product label and instructions for future reference
P 8
Pre drill
hole
40mm
screw
Step 17
Attach the fascias (No. 18) to the front
and rear of the building with 4x40mm
screws per fascia.
Once in place, cut of the excess material
of the fascia with a hand saw.
Fix on the Finials (No. 13) on to the
fascias with 2x30mm screws
4x30mm screws
16x40mm screws.
18
13
*trim to t
Pre drill
hole
30mm
screw
Step 18
Fix the 3x T hinges (No. 12) onto the door
(No. 5) and door frame as shown in the
previous diagram.
21x30mm Black Screws.
Fit the turn buttons (No. 15) to the
building using 1x30mm black screws as
shown in the previous diagram.
2x30mm Black Screws.
Fix the pad bolt (No. 16) with 6x30mm
screws on the horizontal brace on the
door. Then x the pad bolt retainer to the
door pannel framing using 4x30mm
screws.
10x30mm screws
5
16
12
15
30mm
screw
Step 19
Finally, slot the ooring (No. 9) into the
dog run.
9

Pack B
Please retain product label and instructions for future reference
P 9
37
37
25
21
25
Pre drill
hole
70mm
screw
Step 1a
Place the Base bearers (No. 21, 25 & 36)
into position and secure to each with
2x70mm screws.
**Do NOT x to the base framing until
the Roof is secured**
8x70mm screws.
30
Step 2a
Fix the mesh Panels (No. 30) into posi-
tion and secure with 4x50mm screws per
panel.
**Do NOT x to the base framing until
the Roof is secured**
8x50mm screws.
Pre drill
hole
50mm
screw
4
Step 3a
Fix the mesh Panels (No. 4) into position
and secure with 4x50mm screws per
panel.
**Do NOT x to the base framing until
the Roof is secured**
8x50mm screws.
Pre drill
hole
50mm
screw

Please retain product label and instructions for future reference
P 10
Step 4a
Fix the mesh Panels (No. 6) into position
and secure with 4x50mm screws per
panel screwing from the inside of the
building.
**Do NOT x to the base framing
until the Roof is secured**
8x50mm screws.
Pre drill
hole
50mm
screw
6
9
Step 5a
Fix the Gable (No. 9) into position and
secure with 8x50mm screws. Fix the ply
triangle (No. 17) to the top and the
bottom of the door with 2x40mm screws
as shown in the illustration.
**Do NOT x to the base framing until
the Roof is secured**
8x50mm screws.
4x40mm screws
Pre drill
hole
40mm
screw 50mm
screw
17
Step 6a
Use the ridge bars (No. 19, No. 33 & No.
22) to position the L brackets (No. 14)
marking with a pencil. Remove the ridge
bar and fasten L brackets to the gables
(No. 1, No. 3 & No.10) with 2x30mm
screws.
Fix the ridge bars (No. 19, No. 33 & No.
22) onto the L brackets (No. 14) and the
U channel (No. 31) and secure with
2x30mm screws.
Fit the framing (No. 26) ush with the
gable top and secure with 3x50mm
screws per frame.
**Do NOT x to the base framing until
the Roof is secured**
23x40mm screws.
6x50mm screws
Pre drill
hole
40mm
screw
50mm
screw
22
26
33 31
14
19
Step 7a
Measure 17mm from the top of the mesh
panel and mark with a pencil. Align the
top of the block with the pencil line as
per the diagram. Fix the blocks (No. 35)
into position on both sides securing with
2x40mm screws. Fix truss (No. 34) to
the block and the ridge bar with
4x40mm screws. Attach the truss
support (No. 36) to the truss’s (No.34)
with 4x40mm screws.
**Do NOT x to the base framing until
the Roof is secured**
16x40mm screws.
Pre drill
hole
40mm
screw
34
36
35
35

11
32
11
Please retain product label and instructions for future reference
P 11
23
38
23
Step 8a
Fix the Eaves Frames (No. 23) to the
longest side of the (No. 11) roof OSB.
Fix eaves frame (No. 38) to the shortest
side of the (No. 32) roof OSB with
3x30mm screws per Eaves frame.
**Ensure you x the eaves frame to the
roof before you place the roof on the
building.
**Do NOT x to the base framing
until the Roof is secured**
18x30mm screws.
Pre drill
hole
30mm
screw
Step 9a
Fix the assembled roof panels to the
building with 12x30mm screws per roof
sheet.
**Do NOT x to the base framing until
the Roof is secured**
72x30mm screws.
Pre drill
hole
30mm
screw
Step 10a
Fix the building to the Base Framing
using 50mm screws evenly spaced inside
the dog kennel area, screwing through
the panel framing.
Use 70mm screws to secure the mesh
pannels to the base frame. 4 screws per
panel.
16x50mm screws
16x70mm screws
Pre drill
hole
50mm
screw
70mm
screw
Pre drill
hole
30mm
screw
Step 11a
Fix the cover trim (No. 24) to the corners
of the building with 4x30mm screws.
16x30mm Screws.
24

Please retain product label and instructions for future reference
P 12
Pre drill
hole
30mm
screw
Step 12a
Fix the T Hinges (No.12) onto the doors
(No. 7 & 8) and door frame as shown with
7x30mm screws.
Fix the turn button (No.15) to one of the
boards using 1x30mm screws.
Note: If you have a large dog then you
may be more inclined to t the larger
door at the bottom.
28x30mm screws.
4x30mm Black screws
12
15
7
8
15
*Note: Hinges to go on the side with
the shortest gap.
30mm
screw
Pre drill
hole
30mm
screw
Step 13a
Fix the door strip (No. 26) to the door
opposite the hinges and secure with
4x30mm screws.
4x30mm screws.
26
Step 14a
Cut the Felt (No. 28, 29 ) into 3 sheets and lay
onto the roof.
*Ensure there is approximately 50mm of
overhang around the building.
Fix into place using 100x felt tacks at
100mm intervals.
150x Felt tacks Felt Length 3140mm
*Ensure you overlap the felt by 100mm.
Felt
tacks
29
28
Pre drill
hole
40mm
screw
30mm
screw
Step 15a
Attach the fascias to the front and rear
(No. 18) of the building with 4x40mm
screws per fascia.
Once in place, cut of the excess material
of the fascia with a hand saw.
Fix on the Finials (No. 13) on to the
fascias with 2x30mm screws
4x30mm screws.
16x40mm screws.
18
13
*trim to t

Please retain product label and instructions for future reference
Pre drill
hole
30mm
screw
Step 16a
Fix the 3x T hinges (No. 12) onto the door
(No. 6) and door frame as shown in the
previous diagram.
21x30mm Black Screws.
Fit the turn buttons (No. 15) to the
building using 1x30mm black screws as
shown in the previous diagram.
2x30mm Black Screws.
Fix the pad bolt (No. 16) with 6x30mm
screws on the horizontal brace on the
door. Then x the pad bolt retainer to the
door panel framing using 4x30mm
screws.
10x30mm screws
12
5
15
16
30mm
screw
Step 17a
Finally, slot the ooring (No. 9) into the
dog run.
9

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3
4
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