Mercury TP-702-59 Guide

Original Instruction

CONTENTS
PART I
1 General Safety Instructions................................................................ A1
1.1 Basic Operation......................................................................... A1
1.2 Basic Safety Precautions........................................................... A1
1.3 Safety Instructions Governing Specific Operational Phases..... A2
1.4 Warning of Electrical Dangers.................................................. A3
1.5 Grounding Instructions Shall Include the Following.................A3
1.6 Before Operating....................................................................... A4
1.7 During Operation ...................................................................... A4
1.8 After Operating......................................................................... A4
1.9 Signs and Symbols.................................................................... A5
2 Machine Information ......................................................................... A6
2.1 Areas of Application ................................................................. A6
2.2 Environment Information.......................................................... A6
2.3 Storage ...................................................................................... A7
2.4 Machine Description................................................................. A7
2.5 Safety Devices........................................................................... A8
2.6 Technical Specification............................................................. A9

3 Preparation Before Operating the Machine.......................................A11
3.1 Shipping...................................................................................A11
3.2 Transportation & Centre of Gravity.........................................A11
3.3 Construction Layout................................................................ A12
3.4 Installation............................................................................... A13
3.5 Operation Space...................................................................... A14
3.6 Operating Elements................................................................. A15
3.7 Instructions for Loading PP Strap........................................... A17
3.8 Auto Strap Feeding Process.................................................... A19
4. Operating the Machine..................................................................... A21
4.1 Soft Tension Operation ........................................................... A21
4.2 High Tension Operation.......................................................... A21
4.3 Function Encoder.................................................................... A22
5. Adjustments ..................................................................................... A23
5.1 Strap Amount in the Accumulator Box................................... A23
5.2 Adjustment for Feeding Pressure to the Accumulator Box..... A24
5.3 Adjustment for Heater Temperature........................................ A25
5.4 Necessary Adjustments After Changing Strap Width Between
5mm and 6mm and 9mm........................................................ A25
5.5 Adjustment for Feeding/Reversing Pressure........................... A27

5.6 Adjustment on Tensioning Rollers for High Tension.............. A29
6. Troubleshooting ............................................................................... A30
6.1 LCD Display........................................................................... A30
7. Maintenance..................................................................................... A32
PART II
1. Wiring Diagram ……………………………………………………..B1
PART III
1. Strapping Head Unit ………………………...………………………C1
2. Bandway Unit ……………………………………………..……….C39
3. Accumulator Unit ………………………………………………….C51
4. Reel Control Group ………………………………………………..C69
5. Body Frame Unit …………………………………………………..C77
6. Electric Control Unit ……………………………………………….C91