Metabo HPT M 3612DA User manual

Model
Modèle
Modelo M 3612DA Cordless router
Détoureuse sans fil
Fresadora inalámbrica
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and
understand this manual BEFORE operating the power tool. Please keep this manual
available for other users and owners before they use the power tool. This manual should be
stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la
mort ou de sérieuses blessures corporelles !
Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit.
Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce
mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent
l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar
en lesiones de gravedad o la muerte!
Este manual contiene información importante sobre la seguridad del producto. Lea y
comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual
para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este
manual debe ser guardado en un lugar seguro.
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IMPORTANT SAFETY INSTRUCTIONS
Read and understand all of the safety precautions, warnings and operating instructions in the instruction manual before
operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs,
and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this instruction manual and in the sections which
contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power
tool and in this instruction manual.
Never use this power tool in a manner that has not been specifically recommended by metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or
may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
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e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection.
Protective equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool.
Carrying power tools with your finger on the switch
or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be caught
in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.
Use of dust collection can reduce dust-related
hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation.
If damaged, have the power tool repaired
before use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier
to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed.
Use of the power tool for operations different
from those intended could result in a hazardous
situation.
5) Battery tool use and care
a) Recharge only with the charger specified by
the manufacturer.
A charger that is suitable for one type of battery
pack may create a risk of fire when used with
another battery pack.
b) Use power tools only with specifically
designated battery packs.
Use of any other battery packs may create a risk of
injury and fi
re.
c) When battery pack is not in use, keep it away
from other metal objects like paper clips,
coins, keys, nails, screws, or other small
metal objects, that can make a connection
from one terminal to another.
Shorting the battery terminals together may cause
burns or a fire.
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d) Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help.
Liquid ejected from the battery may cause irritation
or burns.
6) Service
a)Have your power tool serviced by a
qualified repair person using only identical
replacement parts.
This will ensure that the safety of the power tool is
maintained.
– WARNING –
To reduce the risk of injury, user must read
instruction manual.
SPECIFIC SAFETY RULES AND SYMBOLS
1. Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting tool may contact hidden wiring.
Contact with a “live” wire will also make exposed
metal parts of the power tool “live” and could give the
operator an electric shock.
2. Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by your hand or against the body
leaves it unstable and may lead to loss of control.
3. Always wear ear protectors when using the tool
for extended periods.
Prolonged exposure to high intensity noise
can cause hearing loss.
4. Handle the bits very carefully.
5. Check the bit carefully for cracks or damage
before operation. Replace cracked or damaged
bit immediately.
6. Avoid cutting nails. Inspect for and remove all
nails from the workpiece before operation.
7. Hold the tool firmly with both hands.
8. Keep hands away from rotating parts.
9. Make sure the bit is not contacting the workpiece
before the switch is turned on.
10. Before using the tool on an actual workpiece, let
it run for a while. Watch for vibration or wobbling
that could indicate improperly installed bit.
11. Be careful of the bit rotating direction and the
feed direction.
12. Do not leave the tool running. Operate the tool
only when hand-held.
13. Always switch offand wait for the bit to come to
a complete stop before removing the tool from
workpiece.
14. Do not touch the bit immediately after operation:
it may be extremely hot and could burn your skin.
15. After changing the bits or making any
adjustments, make sure the collet chuck and any
other adjustment devices are securely tightened.
Loose adjustment device can unexpectedly shift,
causing loss of control, loose rotating components
will be violently thrown.
16. Always wear eye protection that meets the
requirement of the latest revision of
ANSI Standard Z87.1.
17. Definitions for symbols used on this tool
V ..............volts
--- ............direct current
Hz ............hertz
n0.............no load speed
---/min......revolutions or reciprocation per minute
18. Because the cordless router operates by battery
power, be aware of the fact that it can begin to operate
at any time.
19. Do not use the product if the tool or the battery
terminals (battery mount) are deformed.
Installing the battery could cause a short circuit that
could result in smoke emission or ignition.
20. Keep the tool’s terminals (battery mount) free of swarf
and dust.
○ Prior to use, make sure that swarf and dust have not
collected in the area of the terminals.
○ During use, try to avoid swarf or dust on the tool from
falling on the battery.
○ When suspending operation or after use, do not leave
the tool in an area where it may be exposed to falling
swarf or dust.
Doing so could cause a short circuit that could result
in smoke emission or ignition.
IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER OR ADAPTER
The term “charger or adapter” in the safety instructions
refers to your battery charger or AC/DC adapter.
WARNING
Death or serious bodily injury could result from
improper or unsafe use of charger or adapter.
To avoid these risks, follow these basic safety
instructions:
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READ ALL INSTRUCTIONS
1. This manual contains important safety and operating
instructions for battery charger Model UC18YSL3 or
AC/DC adapter Model ET36A.
2. Before using charger or adapter, read all instructions
and cautionary markings on (1) charger or adapter, (2)
battery, and (3) product using battery.
3. To reduce risk of injury, charge metabo HPT
rechargeable battery models of the multi volt series.
Other models of batteries may burst causing personal
injury and damage.
4. Use of an attachment not recommended or sold by
the charger or adapter manufacturer may result in a
risk of fire, electric shock, or injury to persons.
5. To reduce risk of damage to electric plug and cord,
pull by plug when disconnecting charger or adapter.
6. Make sure cord is located so that it will not be stepped
on, tripped over, or otherwise subjected to damage or
stress.
7. An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock.
If extension cord must be used make sure:
a. That blades of extension cord are the same
number, size, and shape as those of plug on
charger or adapter:
b. That extension cord is properly wired and in good
electrical condition; and
c. That wire size is large enough for AC ampere
rating of charger or adapter as specified in Table 1.
Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR CHARGER OR ADAPTER
AC Input Rating Amperes* AWG Size of Cord
Equal to or
greater than but less than
Length of Cord, Feet (Meter)
25 (7.5) 50 (15) 100 (30) 150 (45)
0 2 18 18 18 16
2 3 18 18 16 14
3 4 18 18 16 14
* If the input rating of a charger or adapter is given in
watts rather than in amperes, the corresponding
ampere rating is to be determined by dividing the
wattage rating by the voltage rating–for example:
1,250 watts = 10 amperes
125 volts
8. Do not operate charger or adapter with damaged cord
or plug-replace them immediately.
9. Do not operate charger or adapter if it has received a
sharp blow, been dropped, or otherwise damaged in
any way; take it to a qualified serviceman.
10. Do not disassemble charger or adapter; take it to
a qualified serviceman when service or repair is
required. Incorrect reassembly may result in a risk of
electric shock or fire.
11. To reduce risk of electric shock, unplug charger
or adapter from receptacle before attempting any
maintenance or cleaning. Removing the battery will
not reduce this risk.
12. This AC/DC adapter is for use only with specific tools,
including M3612DA. The adapter might be suitable for
use with other metabo HPT battery operated tools. It
is necessary to confirm suitability by referencing the
instruction manual of the specific tool or by consulting
our web site https://www.metabo-hpt.com/. Failure
to confirm suitability before using the adapter with
specific tools could result in fire hazard.
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE BATTERY AND
CHARGER OR ADAPTER
You must charge the battery before you can use the power
tool. Before using the model UC18YSL3 battery charger,
be sure to read all instructions and cautionary statements
on it, the battery and in this manual.
REMEMBER: USE ONLY metabo HPT BATTERY
MODELS OF THE MULTI VOLT SERIES. OTHER
MODELS OF BATTERIES MAY BURST AND CAUSE
INJURY!
Follow these instructions to avoid the risk of injury:
WARNING
Improper use of the battery or battery charger
can lead to serious injury. To avoid these injuries:
1. NEVER disassemble the battery or AC/DC adapter.
2. NEVER incinerate the battery or AC/DC adapter, even
if it is damaged or is completely worn out. The battery
can explode in a fire.
3. NEVER short-circuit the battery or AC/DC adapter.
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4. NEVER insert any objects into the charger or
adapter’s air vents. Electric shock or damage to the
charger or adapter may result.
5. NEVER use outdoors. Keep the battery or AC/DC
adapter away from direct sunlight and use only where
there is low humidity and good ventilation.
6. NEVER charge when the temperature is below 14°F
(-10°C) or above 104°F (40°C). (UC18YSL3)
NEVER use when the temperature is below 32°F
(0°C) or above 104°F (40°C). (ET36A)
7. NEVER connect two charger or adapter together.
8. NEVER insert foreign objects into the hole for the
battery or the charger or adapter.
9. NEVER use a booster transformer.
10. NEVER use DC power.
11. NEVER store the battery or charger or adapter in
places where the temperature may reach or exceed
104°F (40°C) such as inside metal box or car.
12. NEVER expose the battery or charger or adapter to
rain or wet conditions.
13. ALWAYS operate charger or adapter on standard
household electrical power (120 volts). Using the
charger or adapter on any other voltage may overheat
and damage the charger.
14. ALWAYS wait at least 15 minutes between charges to
avoid overheating the charger.
15. ALWAYS disconnect the power cord from its
receptacle when the charger or adapter is not in use.
[The information below applies only to ET36A]
16. Do not use the product if the tool or the AC/DC adapter
terminals (AC/DC adapter mount) are deformed.
Installing the AC/DC adapter could cause a short
circuit that could result in smoke emission or ignition.
17. Keep the tool’s terminals (AC/DC adapter mount) free
of swarf and dust.
○Prior to use, make sure that swarf and dust have not
collected in the area of the terminals.
○During use, try to avoid swarf or dust on the tool from
falling on the AC/DC adapter.
○When suspending operation or after use, do not leave
the tool in an area where it may be exposed to falling
swarf or dust.
Doing so could cause a short circuit that could result
in smoke emission or ignition.
18. The product is intended for Use in Pollution Degree
2 or PD2 environments. Operate only in areas of
non-conductive pollution. A temporary conductivity
caused by condensation is normally expected.
19. This is a precision machine so do not drop or expose
to impact.
20. Do not use this product near a pacemaker or other
similar implanted device, which may be affected by a
magnetic field produced by this product.
21. The adapter, power supply box and the inside of the
DC cord generates a boosted high voltage of 380 V so
please be careful of the following.
○ Do not disassemble the product.
○ Do not drop or expose to impact.
In the event the product is damaged from strong
impact, do not use the product.
○ Do not use the product in areas exposed to rain,
snow, iron powder or wet condition.
○ Do not touch the product with wet hands.
○ Do not spill or pour liquid onto the product.
○ Do not pull the cord with excessive force.
○ Use the product in a well-ordered work environment.
CAUTION
1. When the mesh of the vent is plugged by objects such
as wood shavings, try to keep the objects out when
you clear the mesh.
(If not properly maintained, the temperature protective
feature could shut the product off)
2. When the temperature protective feature frequently
cuts the power off, do not overload the machine with
continued work, but let the machine rest for a little
before continuing operation.
3. The machine does get hot. However, this does not
indicate an abnormality.
Keep the electricity running and operate the internal
fan to cool the machine before carrying it elsewhere.
When carrying the product, make sure to use the cord
armor. The case may be hot so please be careful.
4. During use, do not pull the cord to move the Box.
Doing so may result in damage.
5. Do not use more that a single cord reel of 30 meters.
Doing so may result in damage.
6. During use, if the machine stops running after the
Box’s LED lamp blinks, confirm the power supply
environment.
7. Do not drag the cord when using or carrying the
machine.
Doing so may tear the cord insulation or break the
cord which could result in electric shock.
8. Do not stretch the cord out any more than required.
When using tools such as gardening clippers or
circular saws, always make sure of the power cord’s
position to avoid cutting the cord during operation.
9. To use the AC/DC adapter after it shuts down due to
high temperature, disconnect the box’s power plug,
wait for the LED lamp to go out and then reconnect
the box’s power plug.
If the machine cuts offeven after sufficiently cooling it
offwith the built-in fan, discontinue use as there may
be a problem with the machine.
10. Do not use this product near a radio. Doing so could
cause noise from the radio, making it difficult to listen
to a broadcast.
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11. This is a power source for multi volt products. Do not
use with 18 V products or chargers. Doing so could
result in damage.
12. Overload behavior may differ when compared with
BSL36B18 battery use.
With the battery where the LED should blink on the
main unit, the LED on the AC/DC adapter may blink
instead.
PRECAUTIONS FOR AC/DC ADAPTER
The adapter equips with the protection function to stop the
output. In the cases of 1 to 2 described below, when using
this product, even if you are pulling the switch, the motor
may stop. This is not the trouble but the result of protection
function.
1. If the tool is overloaded, output may stop. In this case,
release the switch of tool and eliminate causes of
overloading.
2. If the adapter is overheated under overload work,
output may stop. In situations like this, discontinue
use of the adapter and detach it from the tool. Allow
the adapter to cool in a location such as a shaded
area with good air circulation.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with
the protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may
stop. This is not the trouble but the result of protection
function.
1. When the battery power remaining runs out, the motor
stops.
In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes
of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
In this case, stop using the battery and let the battery
cool. After that, you can use it again.
Furthermore, please heed the following warning and
caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand,
please be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
○ During work make sure that swarf and dust do not fall
on the battery.
○ Make sure that any swarf and dust falling on the power
tool during work do not collect on the battery.
○ Do not store an unused battery in a location exposed
to swarf and dust.
○ Before storing a battery, remove any swarf and dust
that may adhere to it and do not store it together with
metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject
the battery to severe physical shock.
3. Do not use an apparently damaged or deformed
battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets.
6. Do not use the battery for a purpose other than those
specified.
7. If the battery charging fails to complete even when a
specified recharging time has elapsed, immediately
stop further recharging.
8. Do not put or subject the battery to high temperatures
or high pressure such as into a microwave oven,
dryer, or high pressure container.
9. Keep away from fire immediately when leakage or foul
odor are detected.
10. Do not use in a location where strong static electricity
generates.
11. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears
abnormal during use, recharging or storage,
immediately remove it from the equipment or battery
charger, and stop use.
12. Do not immerse the battery or allow any fluids to flow
inside. Conductive liquid ingress, such as water, can
cause damage resulting in fire or explosion. Store your
battery in a cool, dry place, away from combustible
and flammable items. Corrosive gas atmospheres
must be avoided.
CAUTION
1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh
clean water such as tap water and contact a doctor
immediately.
If left untreated, the liquid may cause eye-problems.
2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
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3. If you find rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using
the battery for the first time, do not use and return it to
your supplier or vendor.
WARNING
If an electrically conductive foreign object enters the
terminals of the lithium ion battery, a short-circuit may
occur resulting in the risk of fire. Please observe the
following matters when storing the battery.
○ Do not place electrically conductive cuttings,
nails, steel wire, copper wire or other wire in the
storage case.
○ Either install the battery in the power tool or store
by securely pressing into the battery cover until
the ventilation holes are concealed to prevent
short-circuits (Fig. 3).
REGARDING LITHIUM-ION BATTERY
TRANSPORTATION
When transporting a lithium-ion battery, please observe
the following precautions.
WARNING
Notify the transporting company that a package
contains a lithium-ion battery, inform the company
of its power output and follow the instructions of the
transportation company when arranging transport.
● Lithium-ion batteries that exceed a power output
of 100 Wh are considered to be in the freight
classification of Dangerous Goods and will
require special application procedures.
● For transportation abroad, you must comply with
international law and the rules and regulations of
the destination country.
● If the BSL36B18 is installed in the power tool, the
power output will exceed 100 Wh and the unit
will be classified as Dangerous Goods for freight
classification.
Wh
Power Output
2 to 3 digit number
Fig. 1
USB DEVICE CONNECTION
PRECAUTIONS
When an unexpected problem occurs, the data in a USB
device connected to this product may be corrupted or lost.
Always make sure to back up any data contained in the
USB device prior to use with this product.
Please be aware that our company accepts absolutely no
responsibility for any data stored in a USB device that is
corrupted or lost, nor for any damage that may occur to a
connected device.
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO OTHER USERS
AND
OWNERS OF THIS TOOL!
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FUNCTIONAL DESCRIPTION
NOTE
The information contained in this instruction manual is designed to assist you in the safe operation and maintenance
of the power tool.
Never operate, or attempt any maintenance on the tool unless you have first read and understood all safety
instructions contained in this manual.
Some illustrations in this instruction manual may show details or attachments that differ from those on your own
power tool.
NAME OF PARTS
1. Cordless router (M3612DA)
Stopper pole
Depth
indicator
Wing bolt
Stopper block
Sub base
Collet chuck Wing bolt (A)
Lock spring
Straight guide
Lock pin
Dial
Head cover
Battery Motor
Base
With straight guide attached
Name plate
Handle
Threaded column Dust Collector
Hose
(Cleaner) LED light
Lock lever
Switch trigger
ON/OFF
Lock button
Rearview/without straight guide
Fig. 2
2. Battery 3. Battery Charger 4. AC/DC Adapter
(optional accessories…sold separately)
Battery Latch
Ventilation holes
Terminals
Battery cover
Ventilation
holes
Body
Cord
Nameplate
Charge
indicator lamp
Guide rail
Plug
Latch
Ventilation holes
Terminals
AC cord
DC cord
Box
Cord armor
Cord armor
Cord armor
Adapter
Error lamp
Error lamp
Power
lamp
<BSL36A18>
Fig. 3
<UC18YSL3>
Fig. 4
<ET36A>
Fig. 5
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SPECIFICATIONS
1. Cordless router
Model M3612DA
Motor DC brushless motor
Collet chuck capacity 1/2" (12.7 mm), 1/4" (6.35 mm)
Main body stroke 1-31/32" (50 mm)
No-load speed 11,000–25,000 /min
Battery* Type* Li-ion battery Model BSL36A18 /
AC/DC adapter Model ET36A (sold separately)
Voltage DC 36 V / 18V
Weight 8.4 lbs (3.8 kg)
(BSL36A18 and dust collector attached)
* Existing batteries (BSL3660/3626/3620, BSL18xx and BSL14xx series, etc.) cannot be used with this tool.
If using the AC/DC adapter, please read and understand its manual before operating the power tool.
NOTE
Available bit: Straight bits, Flush trimming bits, Chamfering bits, Round-over bits, Rabbeting bits, Dovetail bits.
2. Battery Charger
Model UC18YSL3
Input power source Single phase: AC 120 V 60 Hz
Charging time
(At a temperature of 68°F (20°C)) BSL36A18 : Approx. 32 min
Charging voltage DC 14.4–18 V
Charging current DC 8.0 A
Weight 1.3 lbs. (0.6 kg)
NOTE: The charging time may vary according to temperature and power source voltage.
3. AC/DC Adapter
Model ET36A
Input power source Single phase: AC 120 V 60 Hz
Output voltage 36 V
Operating temperature range 14°F (-10°C)–104°F (40°C)
Weight Adapter : 1.8 lbs. (0.8 kg)
Box : 2.6 lbs. (1.2 kg)
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ASSEMBLY AND OPERATION
APPLICATIONS
○
Woodworking jobs centered on grooving and
beveling.
For example, grooving beveling, cutting, copying,
engraving, shape cutting, combinations and others.
REMOVAL AND INSTALLATION METHOD
OF BATTERY
○
How to install the battery.
Align the battery with the groove in head cover and
slip it into place.
Always insert it all the way until it locks in place with a
little click. If not, it may accidentally fall out of the tool,
causing injury to you or someone around you (Fig. 6).
○ How to remove the battery.
Withdraw battery from the head cover while pressing
the latch (2 pcs) of the battery (Fig. 6).
Latch
Battery
InsertPull out
Push
Head cover
Fig. 6
CHARGING METHOD
NOTE
Before plugging into the receptacle, make sure the
following points.
○The power source voltage is stated on the nameplate.
○The cord is not damaged.
WARNING
Do not charge at voltage higher than indicated
on the nameplate.
If charged at voltage higher than indicated on the
nameplate, the charger will burn out.
1. Connect the charger’s power cord to a receptacle.
When the power cord is connected, the charge
indicator lamp will blink in red. (At 1-second intervals)
WARNING
Do not use the electrical cord
if damaged. Have it repaired
immediately.
2. Insert the battery to the battery charger.
Firmly Insert the battery into the battery charger as
shown in Fig. 7.
Charge
indicator lamp
Guide rail
Battery
Fig. 7
3. Charging
When inserting a battery in the charger, the charge
indicator lamp will blink in blue.
When the battery becomes fully recharged, the
charge indicator lamp will light up in green.(See
Table 2)
(1) Charge indicator lamp indication
The indications of the charge indicator lamp will be
as shown in Table 2, according to the condition of the
battery charger or the battery.
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Table 2
Indications of the charge indicator lamp
Charge
indicator
lamp
(RED /
BLUE /
GREEN /
PURPLE)
Before
charging Blinks (RED)
Lights for 0.5 seconds. Does not light for
0.5 seconds. (offfor 0.5 seconds) Plugged into power
source
While
charging
Blinks
(BLUE)
Lights for 0.5 seconds. Does not light for 1 second.
(offfor 1 second) Battery capacity at less
than 50%
Blinks
(BLUE)
Lights for 1 second. Does not light for 0.5 seconds.
(offfor 0.5 seconds) Battery capacity at less
than 80%
Lights
(BLUE) Lights continuously Battery capacity at more
than 80%
Charging
complete Lights (GREEN)
Lights continuously
(Continuous buzzer sound: about 6 seconds)
Overheat
standby Blinks (RED)
Lights for 0.3 seconds. Does not light for
0.3 seconds. (offfor 0.3 seconds)
Battery overheated.
Unable to charge.
(Charging will commence
when battery cools)
Charging
impossible Flickers (PURPLE)
Lights for 0.1 seconds. Does not light for
0.1 seconds. (offfor 0.1 seconds)
(Intermittent buzzer sound: about 2 seconds)
Malfunction in the
battery or the charger
(2) Regarding the temperature of the rechargeable
battery.
The temperatures for rechargeable batteries are
as shown in the Table 3, and batteries that have
become hot should be cooled for a while before being
recharged.
Table 3
Rechargeable
batteries Temperatures at which the battery
can be recharged
BSL36A18 32°F–122°F
(0°C–50°C)
(3) Regarding recharging time (At 68°F (20°C))
Table 4 Charging time
Charger
Battery UC18YSL3
BSL36A18 Approx. 32 min
NOTE
The recharging time may vary according to the
ambient temperature.
4. Disconnect battery charger from the receptacle.
CAUTION
Do not pull the plug out of the receptacle by
pulling on the cord.
Make sure to grasp the plug when removing from
receptacle to avoid damaging cord.
5. Remove the battery from the battery charger.
Supporting the battery charger with hand, pull out the
battery from the battery charger.
NOTE
Be sure to pull out the battery from the battery charger
after use, and then keep it.
Regarding electric discharge in case of new
batteries, etc.
As the internal chemical substance of new batteries
and batteries that have not been used for an extended
period is not activated, the electric discharge might
be low when using them the first and second time.
This is a temporary phenomenon, and normal time
required for recharging will be restored by recharging
the batteries 2–3 times.
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NOTE
○ The time required for charging will be longer when
a USB device and battery are being simultaneously
charged.
○ There may be an occasional pause during USB
recharging.
○ When a USB device is not being charged, turn the
USB power switch OFF and remove the USB device
from the charger.
Failure to do so may not only reduce the battery life
of a USB device, but may also result in unexpected
accidents.
(1) Select a charging method
Depending on the charge method selected, either the
battery is inserted into the charger or the power cord
is plugged into an outlet.
○ Charging a USB device by battery (Fig. 8-a)
○ Charging a USB device from a electrical outlet
(Fig. 8-b)
○ Charging a USB device and battery from a
electrical outlet (Fig. 8-c)
abc
Fig. 8
(2) Turn the USB power switch ON (Fig. 9)
When you turn the USB power switch ON, the USB
power indicator lamp will light up.
USB power
switch
USB power
indicator lamp
Rubber cover
USB port
USB cable
Fig. 9
(3) Connect the USB cable. (Fig. 9)
Pull back the rubber cover and firmly plug in a
commercially available USB cable (appropriate to the
device being charged) into the USB port.
○ When the power cord is not plugged into an outlet and
the battery runs out of power, power output will stop
and the USB power indicator lamp will shut off.
○ When the USB power indicator lamp goes out, change
the battery or plug the power cord into an electrical
outlet.
How to make the batteries perform longer
(1) Recharge the batteries before they become
completely exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its battery.
If you continue to use the tool and exhaust the electric
current, the battery may be damaged and its life will
become shorter.
(2) Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after
use. If such a battery is recharged immediately after
use, its internal chemical substance will deteriorate,
and the battery life will be shortened. Leave the
battery and recharge it after it has cooled for a while.
CAUTION
●
When the battery charger has been continuosly
used, the battery charger will be heated, thus
constituting the cause of the failures. Once the
charging has been completed, give 15 minutes
rest until the next charging.
● If the battery is charged while it is heated because
it has been left for a long time in a location subject
to direct sunlight or because the battery has
just been used, the charge indicator lamp of the
charger lights for 0.3 seconds, does not light for
0.3 seconds (offfor 0.3 seconds). In such a case,
first let the battery cool, then start charging.
● When the charge indicator lamp flickers (at
0.2–second intervals), check for and take out
any foreign objects in the charger’s battery
installation hole. If there are no foreign objects,
it is probable that the battery or charger is
malfunctioning. Take it to your authorized
Service Center.
HOW TO RECHARGE USB DEVICE
When an unexpected problem occurs, the data in a USB
device connected to this product may be corrupted or lost.
Always make sure to back up any data contained in the
USB device prior to use with this product.
Please be aware that our company accepts absolutely no
responsibility for any data stored in a USB device that is
corrupted or lost, nor for any damage that may occur to a
connected device.
WARNING
○ Prior to use, check the connecting USB cable for
any defect or damage.
Using a defective or damaged USB cable can
cause smoke emission or ignition.
○ When the product is not being used, cover the
USB port with the rubber cover.
Buildup of dust etc. in the USB port can cause
smoke emission or ignition.
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(4) When charging is completed
○ The USB power indicator lamp will not go out when a
USB device has been completely charged.
To verify charge status, check the USB device.
○ Turn the USB power switch OFF and unplug the power
cord from the electrical outlet. (Fig. 9)
○ Remove the battery from the charger and place the
rubber cover over the USB port.
BEFORE USE
WARNING
To avoid serious accident, ensure the switch is in
the OFF position, and pull out the battery.
1. Check the work area environment
Check the work area to make sure that it is clear of
debris and clutter.
Clear the area of unnecessary personnel. Ensure that
lighting and ventilation is adequate.
2. Secure the material with a vice to ensure that both
hands are free to hold and operate the power tool.
(Fig. 10)
Fig. 10
3. Power switch
Ensure that the switch is in the OFF position.
INSTALLING AND REMOVING BITS
WARNING
To avoid serious accident, ensure the switch is in
the OFF position, and pull out the battery.
Use the included 23 mm wrench to tighten the
collet chuck.
Use of tools other than the included can result in
over or under-tightening which may cause injury.
1. Installing bits
(1) Loosen the lock lever (Fig. 2), raise the tool to the
maximum stroke position and return the lock lever to
the tightening position.
(2) Clean and insert shank of bit into the collet chuck until
shank bottoms, then back it out approximately 1/16"
(approx. 2 mm).
(3) With the bit inserted and pressing the lock pin holding
the shaft, use the 23 mm wrench to firmly tighten the
collet chuck in a clockwise direction (viewed from
under the router). (Fig. 11)
Lock pin
23 mm Wrench
Loosen
Collet chuck Bit
Tighten
Fig. 11
When using the 1/4" (6.35 mm) diameter shank bit, replace
the equipped collet chuck with the one for 1/4" (6.35 mm)
diameter shank bit which is provided as the standard
accessory. (Fig. 12)
Lock pin
Tighten
Shaft
Collet chuck
Loosen
Fig. 12
NOTE
○ Ensure that the collet chuck is firmly tightened
after inserting a bit. The collet chuck may become
deformed if the collet chuck is tightened without a bit
set in place.
○ Ensure that the lock pin is not inserted into the shaft
after tightening the collet chuck. Failure to do so will
result in damage to the collet chuck, lock pin and
shaft.
○ Use only router bits of which the maximum speed, as
indicated on the bit, does exceed the maximum speed
of the router.
2. Removing bits
(1) Loosen the lock lever, raise the tool to the maximum
stroke position and return the lock lever to the
tightening position.
(2) Pressing the lock pin, loosen the collet chuck with the
included 23 mm wrench to pull out the bit.
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(4) Tighten wing bolt. Align the depth indicator with the
“0” graduation of scale. (Fig. 15 (a))
(5) Loosen wing bolt, and raise until indicator aligns
with the graduation representing the desired cutting
depth. Tighten wing bolt. (Fig. 15 (b))
(b)(a)
“0”
Fig. 15
(6) Loosen the lock lever and press the tool body down
until the stopper block to obtain the desired cutting
depth.
As shown in Fig. 16 (a), loosening the two nuts on the
threaded column and moving them down will allow you to
move down to the end position of the bit when the lock
lever was loosened. This is helpful when moving the
router to align the bit with the cutting position. As shown
in Fig. 16 (b), tighten the upper and lower nuts to secure
the cutting depth.
(b)(a)
Nuts
Threaded
Column
Fig. 16
NOTE
○ Raise the power tool to the upper limit position and
make sure that the bit is not touching the material.
○ The two nuts attached to the base are for securing
threaded column. Do not loosen the nuts. Also,
check to see if they are loose and tighten them when
necessary.
PRIOR TO OPERATION
WARNING
To avoid serious accident, ensure the switch is in
the OFF position, and pull out the battery.
1. Adjusting depth of cut
<Using the stopper pole>
(1) Place the tool on a flat wood surface.
(2) Loosen wing bolt allowing the stopper pole to contact
with stopper block. (Fig. 13)
Depth indicator
Wing bolt
Stopper pole
Stopper block
Scale
Fig. 13
(3) Loosen the lock lever and press the tool body until the
bit just touches the flat surface. Tighten the lock lever
at this point.
Tighten the wing bolt and also secure the stopper
pole. (Fig. 14)
Lock lever
Wing bolt
Stopper pole
Fig. 14
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<Using the Stopper block (Fig. 17)>
The 2 cut-depth setting screws attached to the
stopper block can be adjusted to simultaneously set
3 different cutting depth. Use a wrench to tighten the
nuts so that the cut-depth setting screws do not come
loose at this time.
Screw driver
Nut
Cut depth
setting screw
Stopper block
Fig. 17
NOTE
○ When you are not using the stopper pole to set the
cutting depth, push up the stopper pole so that it is not
in the way.
○ Please limit the cutting depth of a single cut to under
13/16" (20 mm).
2. Guiding the router
WARNING
To avoid serious accident, ensure the switch is in
the OFF position, and pull out the battery.
<Template guide>
Use the template guide when employing a template
for producing a large quantity of identically shaped
products.
As shown in Fig. 18, secure the template guide to the
base of the router with two accessory screws. At this
time, ensure that the projection side of the template
guide is facing the bottom surface of the base of the
router.
Template guide
Projection
Screw
Fig. 18
A template is a profiling mold made of plywood or
thin lumber. When making a template, pay particular
attention to the matters described below and
illustrated in Fig. 19.
When using the router along the interior plane of
the template, the dimensions of the finished product
will be less than the dimensions of the template by
an amount equal to dimension “A”, the difference
between the radius of the template guide and the
radius of the bit. The reverse is true when using the
router along the exterior of the template.
Bit
Template guide Template
A
Fig. 19
Secure the template to the workpiece. Feed the router
in the manner that the template guide moves along
the template as shown in Fig. 20.
Fig. 20
<Template guide adaptor (Fig. 21, Table 8)>
Use of the template guide adapter is required when
using the template guides produced by other firms
with a portion of the standard accessories. The
template guide adaptor, like the template guide, is
attached to the base with two accessory screws.
Attach template guides made by other firms to the
template guide adaptor.
Template guide
adaptor
Template guide
Template
guide
Template guide
Fig. 21
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<Straight guide>
Use straight guide for chamfering and groove cutting
along the materials side. (Fig. 22)
Guide bar
Guide plane
Straight guide
Wing bolt (A)
Wing bolt (A)
Wing bolt (B)
Feed screw
Bar holder
Fig. 22
(1) Insert a guide bar into each hole in the bar holder, then
lightly tighten the 2 wing bolts (A) on top of the bar
holder.
(2) Insert a guide bar into each hole in the base, then firmly
tighten the wing bolts (A) (standard accessories).
(3) Make minute adjustments of the dimensions between
the bit and the guide surface with the feed screw, then
firmly tighten the 2 wing bolts (A) on top of the bar
holder and the wing bolt (B) that secures the straight
guide.
(4) As shown in Fig. 23, securely attach the bottom of the
base to processed surface of the materials. Feed the
router while keeping the guide plane on the surface of
the materials.
Fig. 23
NOTE
When using the straight guide, be sure to install it on
the right side in the feed direction. This will help to
keep it flush with the side of the workpiece.
<Dust Collector Set>
Connect the dust collector set cleaner to collect dust.
(1) Mounting the dust collector.
Use a screwdriver to attach the two screws to the
base. (Fig. 24)
Screw
Dust Collector
Knob nut
Fig. 24
Align the holes on the dust collector with the two
screws and attach the dust collector.
Tighten the two knob nuts.
Connect the cleaner to the dust collector. (Fig. 25)
Dust Collector
Hose (Cleaner)
Fig. 25
(2) Dismounting the dust collector.
Use a screwdriver to loosen the two screws.
OPERATION
WARNING
● To avoid serious accident, ensure the switch is in
the OFF position, and pull out the battery.
● Wear eye protection when operating this tool.
● Keep your hands, face and other body parts
away from the bits and any other rotating parts,
while operating the tool.
CAUTION
●
To extend the lifetime, the lithium-ion battery
equips with the protection function to stop the
output. Therefore, if the tool is overloaded, the
motor may stop. However, this is not the trouble
but the result of protection function. In this case,
release the switch of tool and eliminate the
causes of overloading.
● Pull out the battery after completing operation.
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1. Switch operation
This product is equipped with an ON/OFF Lock button
to prevent any inadvertent switch trigger operation. To
activate the tool, press down on the ON/OFF Lock
button and draw the switch trigger. (Fig. 26)
Switch
trigger
ON/OFF
Lock button
Fig. 26
When the switch trigger is fully drawn, a further
press of the ON/OFF Lock button will lock the switch
trigger in place, allowing the release of the switch
trigger for continued operation. (Fig. 27 (a))
The switch trigger will not be locked if the ON/OFF
Lock button is released before the switch trigger is
fully drawn, making it possible to operate the tool with
a press of the switch trigger.
To unlock the switch trigger, draw the switch trigger
once again to release the ON/OFF Lock button and
discontinue operation. (Fig. 27 (b))
Prior to using the tool, make sure that the ON/OFF
Lock button and the switch trigger are operating
properly.
(b)(a)
Fig. 27
2. How to use the LED light (Fig. 28)
The LED light will light the area at the tip of the tool
when the switch is “ON”.
The LED light will automatically power off10 seconds
after the switch is released.
ON/OFF
Lock button
Switch
trigger
LED light
Fig. 28
CAUTION
Do not look directly into the light from the LED
lamp. Continuous and direct exposure to the
light from the LED lamp can injure your eyes.
3. Adjusting the rotation speed
The M3612DA has an electronic control system
that allows rpm changes. As shown in Fig. 29, dial
position “1” is for minimum speed, and position “6” for
maximum speed.
Dial
Fig. 29
4. Cutting Operation
CAUTION
When processing the side of a material, make
sure that the side to be processed is on the left
of the bit in the direction that the material is fed.
Placing the side to be processed on the right of
the bit goes counter to the bit’s revolution and
may cause the motor to stop. Too much load in
such cases may result in malfunction.
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NOTE
○ Do not press the lock pin while the motor is rotating.
Also, do not switch the tool on while pressing the lock
pin.
Doing so may damage the lock pin and/or shaft as
well as result in injury.
○ Please limit the cutting depth of a single cut to under
13/16" (20 mm).
○ When cutting a deep groove, repeat the cut 2 or 3
times.
Deep cutting operations can make the tool difficult
to control and may overload the motor, resulting in
malfunction.
○ Moving the tool forward fast may cause a poor quality
of cut, or damage to the bit or motor. Moving the tool
forward too slowly may burn and mar the cut.
The proper feed rate will depend on the bit size, the
kind of workpiece and depth of cut. Before beginning
the cut on the actual workpiece, it is advisable to
make a sample cut on a piece of scrap lumber. This
will show exactly how the cut will look as well as
enable you to check dimensions.
○ Abnormalities and overloads will trigger the overload
protector, and stop operation. Remove the load
immediately, and turn the power off, then on. The
rotation speed should return to normal.
(1) As shown in Fig. 30, remove the bit from the work
pieces and draw the switch trigger. Do not start
cutting operation until the bit has reached full rotating
speed.
Separate
Fig. 30
(2) The bit rotates clockwise (arrow direction indicated on
the base). To obtain maximum cutting effectiveness,
feed the router in conformance with the feed directions
shown in Fig. 31.
Work piece
Rotation of bit
Router feed
Outer peripheral
cutting
(Counterclockwise)
Inner
peripheral
cutting
(Clockwise)
Fig. 31
5. LED light warning signals (Fig. 32)
This product features functions that are designed
to protect the tool itself as well as the battery. While
the switch is pulled, if any of the safeguard functions
activate during operation, the LED light will blink as
described in Table 5. When any of the safeguard
functions are triggered, immediately remove your
finger from the switch and follow the instructions
described under corrective action.
Fig. 32
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Table 5
Safeguard Function LED Light Display Corrective Action
Overload Protection On 0.1 second/off0.1 second Remove the cause of the overloading.
Temperature Protection On 0.5 second/off0.5 second Allow the tool and battery to thoroughly
cool.
6. About remaining battery indicator
You can check the battery’s remaining capacity by
pressing the remaining battery indicator switch to light
the indicator lamp. (Fig. 33, Table 6)
The indicator will shut offapproximately 3 seconds
after the remaining battery indicator switch is pressed.
It is best to use the remaining battery indicator as
a guide since there are slight differences such as
ambient temperature and the condition of the battery.
Display panel
Remaining battery
indicator lamp Remaining battery
indicator switch
Fig. 33
Table 6
State of lamp Battery Remaining Power
Lights ;
The battery remaining power is over
75%.
Lights ;
The battery remaining power is
50%–75%.
Lights ;
The battery remaining power is
25%–50%.
Lights ;
The battery remaining power is less
than 25%.
Blinks ;
The battery remaining power is
nearly empty. Recharge the battery
soonest possible
Blinks ;
Output suspended due to high
temperature. Remove the battery
from the tool and allow it to fully cool
down.
Blinks ;
Output suspended due to failure or
malfunction. The problem may be
the battery so please contact your
dealer.
NOTE
○ Remaining battery levels may vary between that
shown on the battery and that of a product with its own
battery level function.
○ Do not give a strong shock to the display panel or
break it. It may lead to a trouble.
OPERATIONAL CAUTIONS
Resting the unit after continuous work
(1) The power tool is equipped with a temperature
protection circuit to protect the motor.
Continuous work may cause the temperature of the
unit to rise, activating the temperature protection
circuit and automatically stopping operation.
If this happens, allow the power tool to cool before
resuming use.
(2) After use for continuous work, rest the unit for
15 minutes or so when replacing the battery. The
temperature of the motor, switch, etc., will rise if
the work is started again immediately after battery
replacement, eventually resulting in burnout.
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