MICRO-EPSILON scanCONTROL 25 BL Series User manual

Page 1
scanCONTROL 25xx
Assembly Instructions
scanCONTROL 2500/BL / 2510/BL
1. Warnings
Connect the power supply and the display/output device according to the safety
regulations for electrical equipment. The supply voltage must not exceed the specified
limits.
> Risk of injury, damage to or destruction of the sensor
Avoid shocks and impacts to the sensor. Avoid constant exposure of the sensor to
dust and splashes of water. Avoid exposure of sensor to aggressive media (detergents,
cooling emulsions).
> Damage to or destruction of the sensor
2. Notes on CE Marking
The following apply to the scanCONTROL 25xx/BL measuring system:
- EU Directive 2014/30/EU
- EU Directive 2011/65/EU
The measuring system is designed for use in industrial applications.
The measuring system satisfies the requirements if the guidelines in the operating inst-
ructions are maintained in installation and operation.
3. Proper Environment
- Protection class: IP65
- Temperature range:
Operation: 0 ... +45 °C (+32 ... +113 °F), when air is circulating freely
Storage: -20 ... +70 °C (-4 ... +158 °F)
- Humidity: 5 - 95 % (non-condensing)

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scanCONTROL 25xx
4. Laser Safety
The scanCONTROL 25xx/BL sensors operate with a semiconductor laser with a
wavelength of 405 nm (visible/blue). Operation of the laser is indicated visually by the
LED on the sensor, see operating instructions Chap. 3.3.
When operating the scanCONTROL 25xx/BL sensors, the relevant regulations accord-
ing to IEC 60825, Part 1 of 05/2014 and the applicable accident prevention regulations
must be followed. The laser warning labels for Germany have already been attached.
For other non German speaking countries, an IEC standard label is included in delivery
and the versions valid for the user’s country must be attached before the device is put
into operation for the first time.
i
If both warning labels are covered over when the unit is installed, the user must
ensure that supplementary labels are attached.
Laser Class 2M
The sensors fall within laser class 2M (IIM). The laser is operated on a pulsed mode,
the maximum optical power is ≤ 8 mW.
Laser radiation. Close your eyes or immediately turn away if the
laser beam hits the eye. Irritation or injury of the eyes possible.
Attach the following warning labels to the cover (front and rear side) of the sensor
housing.
Laser warning sign and laser label LLT25xx-25/BL, LLT25xx-50/BL, LLT25xx-100/BL
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR CONFORMANCE WITH
IEC 60825-1 ED. 3., AS DESCRIBED IN
LASER NOTICE NO. 56, DATED MAY 8, 2019
Only for USA iMark the laser area recognizable
and everlasting.

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scanCONTROL 25xx
5. Connections, LED Indication
1 2
1 Ethernet port
2 Multifunction port (power supply, I/O)
Multifunction Port
Designation Sensor
connector pin
Cable color
PCR3000-x
Notes
V+9 Red + 11 V - 30 V DC
(rated value 24 V); max. 500 mA
GND 2 Blue 0 V
+Laser on/off 3 White available with SI option
-Laser on/off 1 Brown
RS422 12 Red-Blue RS422
input or output
/RS422 11 Gray-Pink
In1 6 Yellow Switching input In1
GND-In1 4 Green Ground connection In1
In2 5 Pink Switching input In2
GND-In2 8 Gray Ground connection In2
In3 10 Purple Switching input In3
GND-In3 7 Black Ground connection In3
Screen Housing Black Not electrically connected to GND
2
3
4
5
6
7
8
9
1
10
11
12
GND: galvanically isolated from In1, In2, In3, RS422,
Laser on/off
Laser on/off: Input galvanically isolated from GND,
In1, In2, In3, RS422
In1, In2, In3, RS422: Inputs galvanically isolated from
GND and Laser on/off
12-pin screw connector, view on solder pin side (cable)

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scanCONTROL 25xx
RS422, Synchronisation
The RS422 connection (pins 11 and 12 of the multifunction port) can be used in either
of the following configurations:
- RS422 (half-duplex): Load programs, control sensor and transmit measurement
results (Modbus RTU or ASCII format).
- Synchronization/triggering: Synchronization or triggering using switching signals.
Trigger, Encoder, Mode Switching
The switching inputs of the multifunction port can either be used for encoder input,
trigger input or to load previously stored user modes.
The signal levels are switchable for all switching inputs together via software between
LLL (low-voltage-, TTL logic) and HLL (high-voltage-, HTL logic):
- LLL: Low 0 V … 0.8 V, high 2.4 V … 5 V, internal pull-up 10 kΩ connected to 5 V
- HLL: Low 0 V … 3 V, high 11 V … 24 V (up to 30 V are permissible), internal pull-up
10 kΩ connected to 24 V
- Pulse duration: ≥ 5 µs
External Laser Switch-off, Optional
The external laser switch-off is implemented as a hardware solution and is a top priority.
The laser can also be switched off by software.
This function is offered by sensors with the /SI option.
Use a serial key switch in the control circuit to switch off the laser
With standard sensors, connecting the supply voltage activates the laser light source in
the sensor.
Wiring details are available in the operating instructions, Chap. 5.2.6.

Page 5
scanCONTROL 25xx
Ethernet Connection, Standard Connection to PC
RJ45 connector 8-pin screw connector (sensor side)
Pin no. Color of stranded hook-
up wire SCR3000A-x
Pin no. 10BaseT,
100BaseTX
1000BaseT
1 White (orange) 5 Tx+ D1+
2 Orange 6 Tx- D1-
3 White (green) 8 Rx+ D2+
4 Blue 1 D3+
5 White (blue) 2 D3-
6 Green 7 Rx- D2-
7 White (brown) 3 D4+
8 Brown 4 D4-
1View on pin side
of male cable
connector
2
3
4
5
6
7
8
1
View on solder side
(cable) of screw connec-
tor (A-coded)
- The sensor supports an automatic, sensor-specific IP address in the link-local net
(169.254.x.x). No collision detection is implemented. This is also the default setting.
- The sensor supports DHCP. This setting is activated by default and has priority over
search the link-local net.
- The scanCONTROL 25xx/BL sensor supports Power over Ethernet.
If the sensor is connected to a POE-capable network adapter/
switch and you also use the power supply of the multifunction port,
these two power supplies must be galvanically isolated.
> Damage to the sensor and/or Ethernet card!
- A fixed IP address can be assigned.
Use the sensorTOOL program to specify the sensor settings
described above.
The program is available online at www.micro-epsilon.com/download/software/sensor-
TOOL.exe.

Page 6
scanCONTROL 25xx
LED Indication
LED laser on Meaning
laser on
state
Green Laser is on
LED state Meaning
Green Measurement is active
Green, flashes long Data transmission is active
Green, flashes short Controller is accessing laser
Red, flashes Error code
6. System Requirements
scanCONTROL Configuration Tools
The following minimum system requirements are necessary:
- Windows 8 or 8.1, Windows 10 (each 32 bit and 64 bit)
- 1 GHz processor or faster (32 bit and 64 bit) / 1 GB RAM (recommended 4 - 8 GB)
- Screen resolution: 1024 x 768 (recommended 1920 x 1080)
scanCONTROL 3D-View
The following minimum system requirements are necessary:
- Windows 8 or 8.1, Windows 10 (each 64 bit)
- 1 GHz processor or faster (64 bit)
- 1 GB RAM (recommended 16 GB)
- Screen resolution: 1024 x 768 (recommended 1920 x 1080)
- Graphics card / GPU with OpenGL 3.1 or higher

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scanCONTROL 25xx
7. Quickstart: Initial Operation, Software
Mount the sensor according to the installation instructions.
Install the software.
You will find the software online on the product
website of the sensor or in the download area:
www.micro-epsilon.com/2D_3D/la-
ser-scanner/Software/downloads/
Follow the dialog through the installation
process:
A. Reading the installation help
B. Installing the software
C. Additional information in the online
documentation
Connect the sensor to the PC using the optionally available SCR3000A-x Ethernet
cable.
Connect the shield of the power supply cable to the PE grounding conductor of
the main power supply. Close unused connection plugs with the included
protective caps. Turn on the power supply (24 VDC).
Please wait until the scanCONTROL measuring system is recognized by the PC.
This may take a few seconds.
Now you can operate the scanCONTROL measuring system with the scanCON-
TROL software packages.
i
Operating the sensors via Ethernet may require the IP settings of the PC/sensor
or the firewall settings to be adjusted, see Chap. 5.2.5 of the operating instruc-
tions.
The connectors for Ethernet and the multifunction port include a screw connector.
Loosen the screws connection before you remove the connector from the socket.
iOnly connect the sensor to the peripheral equipment, if it is disconnected from the power supply, i.e. only when the supply voltage is turned off. The sensor
needs a warm-up time of typically 20 minutes for high precision measurements.

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scanCONTROL 25xx
8. First Profile
Now start the scanCONTROL Configuration Tools software.
Click Display Profiles in the main window.
If the software shows the error message No scanCONTROL found in the status line,
please check the Ethernet connection between scanCONTROL and the PC.
On the left side you can adjust the settings for your measurement task, the right side
shows the profile data and further information about the measurement.
9. How to Access Profile Data
Profile data of scanCONTROL can be accessed via:
- GigEVision and GenICam for digital cameras via Ethernet interface
- SDK for fast integration into applications (C, C++, C# and others)
Please refer to the respective SDK documentation for further information on accessing
the profile data.
10. Transmitting Measurement Results
scanCONTROL 25xx/BL offers the following options for transmitting measurement
results:
- Ethernet interface
Modbus TCP protocol
UDP protocol
Analog output of measurement values (via optional 2D/3D Output Unit)
Digital output of switching signals (via optional 2D/3D Output Unit)
Fieldbus connection PROFINET, Ethernet/IP, EtherCAT (via optional 2D/3D Gate-
way)
- RS422 interface
Modbus RTU protocol
Transmission of measurement values in ASCII format

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scanCONTROL 25xx
11. 2D/3D Gateway
2D/3D Gateway allows for scanCONTROL SMART sensors to be integrated into various
fieldbus systems:
- PROFINET
- EtherNet/IP
- EtherCAT
All measurement results obtained from the profile evaluation performed by a
scanCONTROL SMART sensor can be transmitted to a PLC via one of these fieldbus
systems. Furthermore, all scanCONTROL sensor settings can be set via the 2D/3D
Gateway (e. g. Laser on/off or User Mode).
Sensor
parameterization
Supply voltage
Triggering
Encoder
Synchronization
Mode switching
Sensor control
Gateway parameterization
USB
Ethernet
switch
2D/3D Gateway
The 2D/3D Gateway can connect up to four scanCONTROL SMART sensors to the
fieldbus. Measurement values are transmitted at up to 500 Hz.
Please refer to the TechNote T026 (scanCONTROL fieldbus integration) for more de-
tails.

Page 10
scanCONTROL 25xx
++
-
13 14
C
D
B
A
750-626
+
+ Ñ
-
-
Power contacts
Supply via
power contacts
24V
Status of
operating voltage
- Power contacts
- System
Data contacts
System supply (OUT)
24 V
0 V
0 V
System supply (In)
24 V
0 V
C
D
B
A
750-600
OU filter module
Bus terminationAnalog output terminal
253-057
LINK
ACT
MS
I/O
ETHERNET
NS
87654321
NO
LINK
ACT 1
2
X
1
X
2
8
1
ON
24V
X3
0V
0: WBM
255: DHCP
OU fieldbus coupler
A1 A2
13 14
750-536
A3 A4
A5 A6
A7 A8
DO 2
Power contacts
Data
contacts
DO 2
Status
DO 4
DO 6
DO8
DO 8
Digital output terminal
DO 1
Status
DO 7
DO 7
DO 1
DO 5
DO 3
A1
A2
13 14
C
D
B
A
M
M
A3 A4
M M
750-555
AO 2
AO 1
AO 4
AO 3
V
0
V
0
V
0
Power contacts
Data contacts
Function
Error
V
0
L1
L2
L3
N
PE
OU Filter module
OU Fieldbus coupler
++
-
13 14
C
D
B
A
750-626
+
+ Ñ
-
-
253-057
LINK
ACT
MS
I/O
ETHERNET
NS
87654321
NO
LINK
ACT 1
2
X
1
X
2
8
1
ON
24V
X3
0V
0: WBM
255: DHCP
System supply
Field supply
230 V
24 V
230 V
24 V
12. scanCONTROL 25xx/BL with 2D/3D Output Unit for PLC Connection

Page 11
scanCONTROL 25xx
++
-
13 14
C
D
B
A
750-626
+
+ Ñ
-
-
Power contacts
Supply via
power contacts
24V
Status of
operating voltage
- Power contacts
- System
Data contacts
System supply (OUT)
24 V
0 V
0 V
System supply (In)
24 V
0 V
C
D
B
A
750-600
OU filter module
Bus terminationAnalog output terminal
253-057
LINK
ACT
MS
I/O
ETHERNET
NS
87654321
NO
LINK
ACT 1
2
X
1
X
2
8
1
ON
24V
X3
0V
0: WBM
255: DHCP
OU fieldbus coupler
A1 A2
13 14
750-536
A3 A4
A5 A6
A7 A8
DO 2
Power contacts
Data
contacts
DO 2
Status
DO 4
DO 6
DO8
DO 8
Digital output terminal
DO 1
Status
DO 7
DO 7
DO 1
DO 5
DO 3
A1
A2
13 14
C
D
B
A
M
M
A3 A4
M M
750-555
AO 2
AO 1
AO 4
AO 3
V
0
V
0
V
0
Power contacts
Data contacts
Function
Error
V
0
Connecting the Supply Voltage
Digital output terminals need a field supply of 5 VDC or 24 VDC depending on the
module type.
After mounting the modules, install the required wiring.
Connect the “System supply (out)“ contacts of the OU-Filter module to the
“System supply (in)“ contacts of the OU-Fieldbus coupler (0 V and 24 V).
Connect the system supply (in) of the OU-Filter module to the power supply
(0 V and 24 V).
Connect the field supply (in) of the OU-Filter module to the power supply
(0 V and 24 V or 0 V and 5 V).
iThe system supply and field supply should be separated to ensure the bus opera- tion and electrical isolation if an actor short-circuits.
12. scanCONTROL 25xx/BL with 2D/3D Output Unit for PLC Connection

www.micro-epsilon.com
MICRO-EPSILON Messtechnik GmbH & Co. KG
Koenigbacher Str. 15
94496 Ortenburg / Germany, Tel. [phone]
Your local contact: www.micro-epsilon.com/contact/worldwide/
X9771413-A022071DTa
13. Unpacking, Included in Delivery
- 1 scanCONTROL 25xx/BL sensor with integrated controller
- 1 PCR3000-5 multifunction cable, length 5 m; for power supply, trigger and RS422;
M12x1 screw connector and free cable ends
- Calibration protocol / assembly instructions
- 2 Protective caps
14. Additional Information
Please refer to
- the enclosed online documentation
- the “Status and Error Messages“ and “Notes“ sections in the scanCONTROL
Configuration Tools operating instructions.
You will find details about the individual programs in the respective operating
instructions or in the operating instructions of this sensor, Chap. 6.2.
You can find more information about the sensor in the operating instructions.
They are available online at:
www.micro-epsilon.com/download/manuals/man--scanCONTROL-25xx--en.pdf