Microsonic hps+25/DD/TC/E/G1 User manual



T2
T1

T2


T2
T1
T1 + T2
Set detect distance in
mm or cm
For single detect
point press T2
until »- - -« is
displayed
Choose » « for NCC or
» « for NOC
T1
T2

For window mode
operation set far
detect point in
mm or cm
T1 + T2

Press T1 and T2 simultaneously for about
3 s until welcome message has passed
T1 + T2



T2
T1
T1 + T2

T1 + T2

T1 + T2

T2
T1 

Set switched output D1 Set switched output D2
Ready
Start here
Set sensor parameters alternatively numerically using LED-display...


T2
T1

T2


T2
T1
T1 + T2
Set detect distance in
mm or cm
Choose » « for NCC
or » « for NOC
T1
T2 
T1 + T2



T2
T1
T1 + T2
T1 + T2
For single detect
point press T2
until »- - -« is
displayed
For window mode
operation set far
detect point in
mm or cm


Product description
The hps+ sensor measures the level in a
vessel in up to 6 bar overpressure contact-
less. The G1 and G2 threaded pipe end
permits the mounting and sealing of the
sensor in a flange of the vessel. The pnp
switched outputs are set according to the
adjusted detect distances.
The surfaces of the ultrasonic tranducers
of the hps+ sensors are protected by a
PTFE film (Teflon film) and sealed with a
FFKM O-ring against the sensor housing.
Therefore the surface of the ultrasonic
transducer can be cleaned from cakings
or spots.
All settings are done with two push-but-
tons and a three-digit LED- display
(TouchControl).
Light emitting diodes (three-colour LEDs)
indicate all operation conditions.
Choosing between output function NOC
and NCC is possible.
The sensors are adjustable manually using
the numerical LED-display or may be trai-
ned using Teach-in processes.
Useful additional functions are set in the
Add-on-menu.
With the LinkControl- Adapter LCA-2,
available as accessory, all sensor settings
can be made optionally with a PC using
the LinkControl software.
Important instructions for assembly and ap-
plication
All employee and plant safety-relevant
measures must be taken prior to assembly,
start-up or maintenance work (see operation
manual for the entire plant and the operator
instruction of the plant).
The sensors are not considered as safety
equipment and may not be used to ensure
human or machine safety!
The hps+ sensors indicate a blind zone, in
which the distance cannot be measured. The
operating range indicates the distance of the
sensor that can be applied in normal atmos-
pheric preassure with sufficient function re-
serve.
Assembly instructions
►Assemble the sensor at the installation lo-
cation.
►If necessary seal the sensor with the en-
closed Viton O-ring (34 x 2,5 mm or 60 x 4
mm) against the flange.
►Plug in the connector cable to the M 12
connector.
Fig. 1: Pin assignment with view onto sensor
plug and colour coding of the
microsonic connection cable
Start-up
hps+ sensors are delivered factory made with
the following settings:
Switched outputs on NOC.
Detecting distances at operating range
and half operating range.
1
3
colour
+UB
-UB
brown
blue
4
2
5
D2
D1
black
white
Sync/Com. grey
1
5
2
34
Measurement range set to maximum
range.
Sensitivity at Normal preassure.
Set the parameters of the sensor manually or
use the Teach-in procedure to adjust the de-
tect points.
Fig. 2: TouchControl
Operation
hps+ sensors work maintenance free. Small
amounts of dirt on the surface do not influ-
ence function. Thick layers of dirt and caked-
on dirt affect the sensor function and there-
fore must be removed.
Note
In operation in overpreassure it is reco-
mended to adjust the sensitivity of the
hps+ sensor: choose the parameter A14 in
the Add-on menu and set it to sensitivity
E2 for atmospheric preassure from 1 to 3
bar or to sensitivity E3 for atmospheric
preassure > 3 bar.
hps+ sensors have internal temperature
compensation. Because the sensors heat
up on their own, the temperature com-
pensation reaches its optimum working
point after approx. 30 minutes of opera-
tion.
During normal mode operation, a yellow
LED signals that the corresponding
switched output has connected.
During normal mode operation, the mea-
sured distance value is displayed on the
LED-indicator in mm (up to 999 mm) or
cm (from 100 cm). Scale switches auto-
matically and is indicated by a point on
top of the digits.
During Teach-in mode, the hysteresis
loops are set back to factory settings.
If no objects are placed within the detec-
tion zone the LED-indicator shows »- - -«.
If no push-buttons are pressed for 20 se-
conds during parameter setting mode the
made changes are stored and the sensor
returns to normal mode operation.
Show parameters
Tapping push-button T1 shortly during nor-
mal mode operation shows »PAr« on the
LED-display. Each time you tap push-button
T1 the actual settings of the analogue output
and the switched output are shown.
Instruction manual
hps+ Ultrasonic Sensors for appli-
cation in overpressure with two
switched outputs
c mm m %
T 1 D
1 D 2 T 2
measuring range
LED D1 and D2
3-digit
LED-display
Push-buttons T1 and T2
hps+25/DD/TC/E/G1
hps+35/DD/TC/E/G1
hps+130/DD/TC/E/G1
hps+340/DD/TC/E/G2
hps+340/DD/TC/G2
2004/108/EC

...or with the Teach-in procedure
Adjust detect point D1
Place object at position 
Press T1 until »d« is shown
Current measu-
ring value
Press T1 until »End« is
shown
Adjust window mode D1
Place object at position 
Press T1 until »d« is shown
Place object at position 
Current measu-
ring value
Press T1 until »End« is
shown
Current measu-
ring value
Adjust two-way reflective
barrier D1
Place object at position 
Set NOC/NCC D1
Adjust detect point D2
Place object at position 
Press T1 until »d« is shown
Current measu-
ring value
Press T1 until countdown
passed from »- 8 -« to »- 0 -«
and NOC or NCC symbol is
displayed
Press T1 until countdown
passed from »- 8 -« to »- 0 -«
and »End« is displayed
To change output function
press T1
Press T1 and T2 simultaneous-
ly until »End« is displayed
Symbol
NOC or NCC
Press T2 until »d2« is shown
Current measu-
ring value
Symbol
NOC or NCC
Press T2 until »End« is
shown
Adjust window mode D2
Place object at position 
Adjust two-way reflectiv
barrier D2
Place reflector at position 
Set NOC/NCC D2
Press T2 until »d2« is shown
Place object at position 
Current measu-
ring value
Press T2 until »End« is
shown
Current measu-
ring value
Press T2 until »d2« is shown
Current measu-
ring value
Press T2 until countdown
passed from »- 8 -« to »- 0 -«
and NOC or NCC symbol is
displayed
Press T2 until countdown
passed from »- 8 -« to »- 0 -«
and »End« is displayed
To change output function
press T2
Press T1 and T2 simultaneous-
ly until »End« is displayed
Symbol
NOC or NCC
Symbol
NOC or NCC
Normal mode operation
Normal mode operation
T1 + T2
T1
T2

T1 + T2

Press T1 and T2 simultaneously for about 13 s
until »Add« is shown in the LED-display
T1 + T2
T2
T1
Start here



T2
T1

T1 + T2

Ready

»C01«: Display
bright
»C02«: Display dim-
med
»C03«: Display off
To optimize multi-
plex speed the hig-
hest sensor address
may be set.
Setting range »01«
to »10«
»F00«: no filter
»F01«: standard fil-
ter
»F02«: averaging fil-
ter
»F03«: foreground
filter
»F04«: background
filter
Defines the strength
of the chosen filter.
»P00«: weak filter
up to
»P09«: strong filter
Affects the size of
the detection zone.
»E01«: high
»E02«: standard
»E03«: slight
Minimum value:
blind zone
Maximum value: ne-
arwindow limit - 1
Low power mode Measurement filter Filter strength Foreground
suppression
Multiplex mode
device addressing
Multiplex mode
highest address
»00«: synchronisati-
on
»01« to »10«: sensor
address for multi-
plex mode
»oFF«: synchronisati-
on deactivated
Minimum value: sen-
sor-distant window
margin
Maximum value:
999 mm for
hps+25/...,hps+35/...,
999 cm for
hps+130/...,hps+340/
Measurement range Calibration
display
Detection zone
sensitivity
Put plane reflector
vertically disposed in
front of sensor: in
an exact distance of
250 mm for hps+
25... and hps+35...
and 900 mm for all
other typs.
Adjust display to
250 mm or 900 mm.
Confirm calibration
with T1 + T2.
T1 + T2
T1 T2
T1 + T2
T2
T1





T1 + T2
T1 T2
T1 + T2
T2
T1





T1 + T2
T1 T2
T1 + T2
T2
T1





T1 + T2
T1 T2
T1 + T2
T2
T1





T1 + T2
T1 T2
T1 + T2
T2
T1





T1 + T2
T1 T2
T1 + T2
T2
T1





T1 + T2
T1 T2
T1 + T2
T2
T1





T1 + T2
T1 T2
T1 + T2
T2
T1





Delay in seconds
between the detec-
tion of an object
and the output of
the measured dis-
tance in case of ob-
ject approach (beha-
ves as on-delay).
"00": 0 s (no delay)
up to
"20": 20 s response
time
Response time
T1 + T2
T1 T2
T1 + T2
T2
T1






Note
Changes in the Add-on
menu may impair the
sensor function.
A6, A7, A8 , A10 , A11,
A12 have influence on
the response time of
the sensor.
Hysteresis
switched output D2
Minimum value:
»001«
Maximum value: dif-
ference between
maximum range and
detect point - 1
During window
mode operation hys-
teresis influences
both detect points.
T1 + T2
T1 T2
T1 + T2
T2
T1



Hysteresis
switched output D1
Minimum value:
»001«
Maximum value: dif-
ference between
maximum range and
detect point - 1
During window
mode operation hys-
teresis influences
both detect points.
T1 + T2
T1 T2
T1 + T2
T2
T1








Usefull additional functions in Add-on menu (for experienced users only, settings not required for standard applications)
Teach-in switched output D1 Teach-in switched output D2
Key lock and factory setting
Activate/deactivate
TouchControl
Reset to factory set-
ting
Turn supply voltage
OFF
While pressing T1 turn
supply voltage ON
until »on« or »off« is
displayed
Turn supply voltage
OFF
Turn supply voltage
ON while pressing T1
and keep it pressed
for ca. 15 s until
»rESEt« has passed
through the display
To activate or
deactivate press T1
»on« or
»off«
To activate or
deactivate press T1
»on« or
»off«
Normal mode operation
Release T1 before
turning supply
voltage OFF

*B8990*
MV-DO-107940-267091
Technical data
Blind zone
Operating range
Maximum range
Angle of beam spread
0 to 30 mm
250 mm
0 to 85 mm
350 mm
990 mm
Please see detection zone
1,500 mm
Please see detection zone
0 to 200 mm
1,300 mm
0 to 350 mm
3,400 mm
5,000 mm
Please see detection zone
8,000 mm
Please see detection zone
0 to 350 mm
3,400 mm
8,000 mm
Please see detection zone
Transducer frequency
Resolution, sampling rate
Reproducibility
Accuracy
320 kHz
0.025 mm
320 kHz
0.18 mm
± 0,15 %
Temperature drift internal compensated, ≤2 %
± 0,15 %
Temperature drift internal compensated, ≤2 %
Detection zones
for different objects:
The dark grey areas are determined
with a thin round bar
and indicate the typical operating range
of a sensor. In order to obtain the light grey
areas, a plate (500 x 500 mm) is introduced
into the beam spread from the side.
In doing so, the optimum angle between
plate and sensor is always employed.
This therefore indicates the maximum
detection zone of the sensor.
It is not possible to evaluate ultrasonic
reflections outside this area.
Displayed is the detection zone at standard pressure.
At 1 bar overpressure the sensitivity of the sensor
will increase 5 times.
Operating voltage UB
Voltage ripple
may be deactivated1) (0,17%/K without compensation)
may be deactivated1) (0,17%/K without compensation)
9 V to 30 V DC, short-circuit-proof
±10 %
9 V to 30 V DC, short-circuit-proof
±10 %
180 kHz
0.18 mm
120 kHz
0.18 mm
± 0,15 %
Temperature drift internal compensated, ≤2 %
± 0,15 %
Temperature drift internal compensated, ≤2 %
120 kHz
0.18 mm
± 0,15 %
Temperature drift internal compensated, ≤2 %
may be deactivated1) (0,17%/K without compensation)
may be deactivated1) (0,17%/K without compensation)
9 V to 30 V DC, short-circuit-proof
±10 %
9 V to 30 V DC, short-circuit-proof
±10 %
may be deactivated1) (0,17%/K without compensation)
9 V to 30 V DC, short-circuit-proof
±10 %
No-load supply current
Ambient pressure
Housing
≤80 mA
up to 6.0 bar
≤80 mA
up to 6.0 bar
Stainless steel 1.4571, plastic parts: PBT, TPU;
Ultrasonic transducer: PTFE film, FFKM O-ring
Stainless steel 1.4571, plastic parts: PBT, TPU;
Ultrasonic transducer: PTFE film, FFKM O-ring
Process connection
Class of protection to EN 60529
Norm conformity
Type of connection
G1
IP 67
G1
IP 67
EN 60947-5-2
5-pin initiator plug, PBT
EN 60947-5-2
5-pin initiator plug, PBT
≤80 mA
up to 6.0 bar
≤80 mA
up to 6.0 bar
Stainless steel 1.4571, plastic parts: PBT, TPU;
Ultrasonic transducer: PTFE film, FFKM O-ring
Stainless steel 1.4571, plastic parts: PBT, TPU;
Ultrasonic transducer: PTFE film, FFKM O-ring
≤80 mA
up to 6.0 bar
Plastic parts: PVDF, PBT, TPU;
Ultrasonic transducer: PTFE film, FFKM O-ring
G1
IP 67
G2
IP 67
EN 60947-5-2
5-pin initiator plug, PBT
EN 60947-5-2
5-pin initiator plug, PBT
G2
IP 67
EN 60947-5-2
5-pin initiator plug, PBT
Controls
Indicators
Programmable
Operating temperature
2 push-buttons (TouchControl)
3-digit LED-display, 2 three-colour LEDs
2 push-buttons (TouchControl)
3-digit LED-display, 2 three-colour LEDs
Yes, with TouchControl and LinkControl
-25°C to +70°C
Yes, with TouchControl and LinkControl
-25°C to +70°C
Storage temperature
Weight
Switching hysteresis1)
switching frequency1)
-40°C to +85°C
210 g
-40°C to +85°C
210 g
3 mm
11 Hz
5 mm
9 Hz
2 push-buttons (TouchControl)
3-digit LED-display, 2 three-colour LEDs
2 push-buttons (TouchControl)
3-digit LED-display, 2 three-colour LEDs
Yes, with TouchControl and LinkControl
-25°C to +70°C
Yes, with TouchControl and LinkControl
-25°C to +70°C
2 push-buttons (TouchControl)
3-digit LED-display, 2 three-colour LEDs
Yes, with TouchControl and LinkControl
-25°C to +70°C
-40°C to +85°C
210 g
-40°C to +85°C
1,200 g
20 mm
5 Hz
50 mm
3 Hz
-40°C to +85°C
350 g
50 mm
3 Hz
Response time1)
Time delay before availability
Order No.
65 ms
< 300 ms
84 ms
< 300 ms
hps+25/DD/TC/E/G1 hps+35/DD/TC/E/G1
Switched output
1) Can be programmed with TouchControl and LinkControl
2 x pnp, UB- 2 V, Imax = 2 x 200 mA
switchable NOC/NCC, short-circuit-proof
2 x pnp, UB- 2 V, Imax = 2 x 200 mA
switchable NOC/NCC, short-circuit-proof
160 ms
< 300 ms
240 ms
< 300 ms
hps+130/DD/TC/E/G1 hps+340/DD/TC/E/G2
240 ms
< 300 ms
hps+340/DD/TC/G2
2 x pnp, UB- 2 V, Imax = 2 x 200 mA
switchable NOC/NCC, short-circuit-proof
2 x pnp, UB- 2 V, Imax = 2 x 200 mA
switchable NOC/NCC, short-circuit-proof
2 x pnp, UB- 2 V, Imax = 2 x 200 mA
switchable NOC/NCC, short-circuit-proof
+UB
-UB
D1
D2
Sync/Com
1
2
4
5
3
2 pnp switched outputs
U
hps+25…
hps+35...
hps+130...
hps+340...
hps+340...
0 cm
5 cm
10 cm
15 cm
20 cm
25 cm
30 cm
35 cm
Plate
Round bar ø 10 mm
10 cm
5 cm
0 cm
5 cm
10 cm
0 cm
10 cm
20 cm
30 cm
40 cm
50 cm
60 cm
Plate
Round bar ø 10mm
20 cm 10 cm
0 cm
10 cm 20 cm
35 cm
0 m
0,4 m
0,8 m
1,2 m
1,6 m
2 m
1,3 m
Plate
Round bar ø 27 mm
0,8 m
0,4 m
0 m
0,4 m
0,8 m
0 m
0,8 m
1,6 m
2,4 m
3,2 m
4 m
4,8 m
5,6 m
3,4 m
Plate
Round bar ø 27 mm
1,6 m
0,8 m
0 m 0,8 m
1,6 m
0 m
0,8 m
1,6 m
2,4 m
3,2 m
4 m
4,8 m
5,6 m
3,4 m
Plate
Round bar ø 27 mm
1,6 m
0,8 m 0 m
0,8 m
1,6 m
The contents of this document are subject to technical changes. Specifications are presented in a descripted way only.
They do not warrant product features. microsonic GmbH • Hauert 16 • D-44227 Dortmund • Tel: +49 (0)2 31 / 97 51 51-0 • Fax: +49 (0)2 31 / 97 51 51-51 •E-Mail: [email protected] • www.microsonic.de