Miller Electric RCCS-5 User manual

©2020 MILLER Electric Mfg. LLC
OWNER’S MANUAL FORM: OM-279860C 2020-06
For Installing RCCS-5, RCC-5 , RCCS-6M, RCC-6M, RCCS-14, RCC-14
1. Safety Symbol Definitions
DANGER! −Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible haz-
ards are shown in the adjoining symbols or explained in the text.
DANGER ! - Indique une situation dangereuse qui, si elle n’est
pas évitée, entraînera la mort ou des blessures graves. Les
éventuels risques sont représentés par les symboles joints ou
expliqués dans le texte. Fsafe1 2013-10
Beware of electric shock from wiring. Disconnect input power
before installing this kit. Reinstall all panels and covers.
Attention aux décharges électriques au contact des câbles. Cou-
per l’alimentation électrique avant d’installer ce kit. Réinstaller
tous les panneaux et couvercles.
Fsafe7 2013-10
Indicates a hazardous situation which, if not avoided, could result
in death or serious injury. The possible hazards are shown in the
adjoining symbols or explained in the text.
Indique une situation dangereuse qui, si elle n’est pas évitée,
entraînera la mort ou des blessures graves. Les éventuels
risques sont représentés par les symboles joints ou expliqués
dans le texte. Fsafe2 2013-10
Wear safety glasses with side shields.
Porter des lunettes de sécurité avec écrans latéraux.
Fsafe8 2013-10
NOTICE Indicates statements not related to personal injury.
Signale des consignes non associées aux dommages corporels.
Indicates special instructions.
Fournit des instructions spéciales. Fsafe3 2013-10
Have only trained and qualified persons install, operate, or ser-
vice this unit. Read the safety information at the beginning of
these instructions and in each section. Call your distributor if you
do not understand the directions. For WELDING SAFETY and
EMF information, read owner’s manual(s).
Ne confiez l’installation, l’exploitation ou l’entretien de cet appareil
qu’à des personnes compétentes et qualifiées. Lire les directives
de sécurité au début de ces instructions et dans chaque section.
Appeler votre distributeur si vous ne comprenez pas les
directives. Lire le(s) manuel(s) d’utilisateur pour des
renseignements sur la SÉCURITÉ DE SOUDAGE et les champs
électromagnétiques.
Fsafe15 2013-10
CALIFORNIA PROPOSITION 65 WARNINGS
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer.
(California Health & Safety Code Section 25249.5 et seq.) This product contains chemicals, including lead, known to the state of California to cause cancer, birth
defects, or other reproductive harm. Wash hands after use.
Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils
provoquent des malformations congénitales et, dans certains cas, des cancers. (Code de santé et de sécurité de Californie, chapitre 25249.5 et suivants) Ce produit
contient des produits chimiques, notamment du plomb, dont l’État de Californie reconnaît qu’ils provoquent des cancers, des malformations congénitales ou d’autres
problèmes de procréation. Se laver les mains après utilisation.
2. Software Licensing Agreement
The End User License Agreement and any third-party notices and terms and conditions pertaining to third-party software can be found at
https://www .millerwelds.com/eula and are incorporated by reference herein.
3. Information About Default Weld Parameters And Settings
NOTICE −Each welding application is unique. Although certain Miller Electric products are designed to determine and default to certain typical welding
parameters and settings based upon specific and relatively limited application variables input by the end user, such default settings are for reference
purposes only; and final weld results can be affected by other variables and application-specific circumstances. The appropriateness of all parameters
and settings should be evaluated and modified by the end user as necessary based upon application-specific requirements. The end user is solely
responsible for selection and coordination of appropriate equipment, adoption or adjustment of default weld parameters and settings, and ultimate
quality and durability of all resultant welds. Miller Electric expressly disclaims any and all implied warranties including any implied warranty of fitness
for a particular purpose.
4. Electrical Diagrams
Figure 4-1.
Circuit Diagram For RCCS-6M And RCC-6M Control
208592-B
Figure 4-2.
Circuit Diagram For RCCS-5, RCC-5, RCCS-14, And RCC-14
151313-D

OM-279860 Page 2
5. Installing And Operating An RCCS Control
.The RCCS (Rotary Current And Contactor Control) is equipped with a 14-pin, 5-pin, or a 6−pin plug for connection to the welding power source.
Contact your local distributor for correct adapter if plug does not mate with receptacle on welding power source.
!Be sure remote control is turned
all the way off before turning the
welding power source on or off.
1 Torch
2 Hook And Loop Straps
3 Current And Contactor Control Ac-
tuator
Begin turning actuator in the Increase
direction as shown to close contactor,
and energize the welding power
source. Continue turning actuator to in-
crease current level up to that set on
the welding power source Current Con-
trol.
Turn actuator in the Decrease direction
as shown to reduce the current output
to zero, and turn off the contactor.
Secure control to torch with velcro
straps.
4 RCCS (Rotary Current And
Contactor Control)
5 14-Pin, 5-Pin Or 6-Pin Plug
Connect items to matching receptacle
on welding power source as follows:
align keyway, insert plug, and tighten
threaded collar.802020-A
12
3
4
5
Increase
Decrease
6. Installing And Operating An RCC Control
.The RCC (Rotary Current And Contactor Control) is equipped with a 14-pin, 6-pin, or a 5-pin plug for connection to the welding power source.
Contact your local distributor for correct adapter if plug does not mate with receptacle on welding power source.
!Be sure remote control is turned
all the way off before turning
welding power source on or off.
1 RCC (Rotary Current And Con-
tactor Control)
2 Hook And Loop Straps
3 Torch
Secure control to torch with velcro
straps.
4 14-Pin, 5-Pin Or 6-Pin Plug
Connect Item 4 to matching receptacle
on welding power source as follows:
align keyway, insert plug, and tighten
threaded collar.
5 Current And Contactor Control
Actuator
Begin turning actuator in the Increase
direction as shown to close contactor,
and energize the welding power
source. Continue turning actuator to in-
crease current level up to that set on
the welding power source Current Con-
trol.
Turn actuator in the Decrease direction
as shown to reduce the current output
to zero, and turn off the contactor.
Ref. 157463-B
1
2
3
4
5
Increase
Decrease

OM-279860 Page 3
7. Parts List
2
5
3
7
4
6
15
3
7
4
6
1
Figure 7-1. Complete Assembly, RCCS-5 Shown
Figure 7-2. Complete Assembly, RCCS-6M Shown
Figure 7-3. Complete Assembly, RCCS-14 Shown
13
5
7
6
4
Ref. 802274-A / Ref. 208594-D
Ref. 157614-Q / Ref. 802274-A
Ref. 802274-A / Ref. 208594-D
2
Q
uantity
Description
Part
No.
Item
No. RCCS-6 RCCS-1
4
Model
RCCS-6
13Ft-3In
RCCS-5
26Ft-6In 26Ft-6In26Ft-6In
1 278463 Cable, Control Remote 26Ft 6In (5-Pin) 1...... .............. ........ .......................
1 278462 Cable, Control Remote 13Ft 3In (6-Pin) 1...... .............. .............. ................
1 278461 Cable, Control Remote 26Ft 6In (6-Pin) 1...... .............. ..................... .........
1 278460 Cable, Control Remote 26Ft 6In (14-Pin) (Includes) 1...... .............. .................. ..
2 144310 Housing Plug + Pin 1...... ................ ............................................ ..
279968 RCCS Handle (Service Kit) (Includes) 1 1 1 1........ .............. .......... .... .... .... ..
3 185419 Handle, Cover 1 1 1 1...... ................ ............................. .... .... .... ..
4 185418 Handle, Base 1 1 1 1...... ................ ............................. .... .... .... ..
5 216384 Screw 3 3 3 3...... ................ .................................... .... .... .... ..
6 155146 Sponge, Neoprene 1 1 1 1...... ................ ......................... .... .... .... ..
151314 Hook And Loop Strap (Not Shown) 2 2 2 2........ ................ ........... .... .... .... ..
7 229261 Circuit Card Assy 1 1 1 1...... .............. ............................ .... .... .... ..
Use only Manufacturer’s Suggested Replacement Parts. Model number required when ordering parts.

OM-279860 Page 4
Figure 7-4. Complete Assembly, RCC-5 Shown
7
6
Ref. 151312-P / Ref. 263541-A
1
45
8
3
1
3
5
7
8
6
4
Figure 7-5. Complete Assembly, RCC-6M Shown
Figure 7-6. Complete Assembly, RCC-14 Shown
1
4
65
7
8
3
Ref. 157614 / Ref. 157995-L
Ref. 263541-A
2
2
2
Q
uantity
Description
Part
No.
Item
No. RCC-6 RCC-14
Model
RCC-6
13Ft-3In
RCC-5
26Ft-6In 26Ft-6In26Ft-6In
1 278463 Cable, Control Remote 26Ft 6In (5-Pin) 1...... .............. ........ .......................
1 278462 Cable, Control Remote 13Ft 3In (6-Pin) 1...... .............. .............. ................
1 278461 Cable, Control Remote 26Ft 6In (6-Pin) 1...... .............. ..................... .........
1 278460 Cable, Control Remote 26Ft 6In (14-Pin) 1...... .............. ........................... ..
2 282159 Switch, Control 1 1 1 1...... .............. .............................. .... .... .... ..
3 Handle, LH 1 1 1 1.............................. ............................... .... .... .... ..
4 Handle, RH 1 1 1 1.............................. ............................... .... .... .... ..
5 Screw 4 4 4 4.............................. .................................... .... .... .... ..
6 Sponge, Neoprene 1 1 1 1.............................. ......................... .... .... .... ..
Hook And Loop Strap (Not Shown) 2 2 2 2................................ ........... .... .... .... ..
7 Actuator, Assy 1 1 1 1.............................. ............................ .... .... .... ..
8 Circuit Card Assy 1 1 1 1.............................. .......................... .... .... .... ..
Use only Manufacturer’s Suggested Replacement Parts. Model number required when ordering parts.