Miller Electric Welding Gun (FCAW-SS) User manual

Ironmate™Series Self-Shielded Flux Cored
(FCAW-SS) Welding Guns
Issued January 2001 •Index No. AY/16.0
Two-piece liner (excludes
FC-1260 .045 conversion kit)
reduces replacement liner cost.
Guns are warranted for 90 days parts and labor.
The Power of Blue® .
Process
Self-Shielded Flux Cored
(FCAW-SS)
Rated Output FC-1260/FC-1260LM: 350 A
FC-1150: 450 A
Duty Cycle 60%
Weight 8.5–12 lb (3.9–5.4 kg) depending on gun
Industrial Applications
Construction
Field Fabrication
Field Maintenance and Repair
Pipe Welding
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: [phone]
USA FAX: [phone]
Canadian FAX: [phone]
International FAX: [phone]
Quick
Specs
Optional goosenecks and aluminum-jacketed
goosenecks allow accessibility of hard-to-
reach welds and aluminum jacket increases
gun durability.
Replaceable cable and
gooseneck liners means guns
are not a throw away when the
liners wear out.
Ironmate Series welding guns
are an ideal match for the Miller
S-22P12 or Super S-32P and
can be used with other Miller
wire feeders. The FC-1260LM
can be used with Lincoln wire
feeders without ordering
additional parts to do so.
Model
FC-1260
FC-1260LM
FC-1150
Weight
8.5 lb (3 kg)
11 lb (5 kg)
8.5 lb (3 kg)
11 lb (5 kg)
9.5 lb (4.3 kg)
12 lb (5.4 kg)
Standard Wire Size
1/16–3/32 in (1.6–2.4 mm)*
1/16–3/32 in (1.6–2.4 mm)*
3/32–1/8 in (2.4–3.2 mm)
Cable Length
10 ft (3 m)
15 ft (4.6 m)
10 ft (3 m)
15 ft (4.6 m)
10 ft (3 m)
15 ft (4.6 m)
Specifications (Subject to change without notice.)
Rated Output
350 A
350 A
450 A
Duty Cycle
60%
60%
60%
Rugged, rotatable trigger is rated for
1,000,000 cycles and can be rotated to the top
or bottom of the handle, allowing thumb or
finger actuation.
FC-1150
FC-1260
*.045 in (1.2 mm) is available via optional Conversion Kit.

Consumable FC-1260 FC-1150
Contact Tips (Qty. of 25)
.045 in (1.2 mm) wire #198 784
1/16 in (1.6 mm) wire #198 785
.068–.072 in (1.7–1.8 mm) wire #198 786
5/64 in (2.0 mm) wire #198 788
3/32 in (2.4 mm) wire #198 790 #201 256
7/64 in (2.8 mm) wire #201 257
.120 in (3.0 mm) wire #201 258
1/8 in (3.2 mm) wire #201 259
Insulated Thread Protectors (Qty. of 5) #198 800*
Nozzles
Insulated #198 801 #201 261
Insulated 2 in (51 mm) stickout #198 802
Insulated 2-3/4 in (70 mm) stickout #198 803 #201 262*
Replacement Liners
1/16–3/32 in (1.6–2.4 mm) for cable #195 731
1/16–3/32 in (1.6–2.4 mm) for gooseneck (short) #198 791
1/16–3/32 in (1.6–2.4 mm) for gooseneck (medium) #198 792
1/16–3/32 in (1.6–2.4 mm) for gooseneck (long) #198 793
.045 in (1.2 mm) wire conversion for cable and gooseneck #199 178
3/32–1/8 in (2.4–3.2 mm) for cable #201 246
3/32–1/8 in (2.4–3.2 mm) for gooseneck #201 260
*Standard.
Litho in USA
Distributed by:
Equipment and Options Stock No. Description Qty. Price
FC-1260 #195 732 10 ft (3 m)
#195 729 15 ft (4.6 m)
FC-1260LM #194 912 10 ft (3 m)
#194 911 15 ft (4.6 m)
FC-1150 #194 864 10 ft (3 m)
#194 863 15 ft (4.6 m)
Options (Order from Miller Service Parts.) See above
Consumables (Order from Miller Service Parts.) See above
Date: Total Quoted Price:
Ordering Information
Genuine Miller Options
(Order from Miller Service Parts.)
For FC-1260 Gun
.045 Conversion Kit #199 178
One-piece liner allows FC-1260 to feed .045 in (1.2 mm)
self-shielded wire.
Goosenecks
30˚ 6-inch Gooseneck #198 796
30˚ 6-inch Aluminum-Jacketed Gooseneck #199 335
50˚ 6-inch Gooseneck (Standard) #198 794
50˚ 6-inch Aluminum-Jacketed Gooseneck #199 332
Each includes gooseneck liner #198 791.
90˚6-inch Gooseneck #198 798
90˚6-inch Aluminum-Jacketed Gooseneck #199 334
8-in Straight Gooseneck with 5˚Bend #198 799
Each includes gooseneck liner #198 792.
30˚12-inch Gooseneck #198 797
30˚12-inch Aluminum-Jacketed Gooseneck #199 336
50˚12-inch Gooseneck #198 795
50˚12-inch Aluminum-Jacketed Gooseneck #199 333
Each includes gooseneck liner #198 793.
For FC-1150 Gun
Goosenecks
25˚Gooseneck (Standard) #201 247
45˚Gooseneck #201 248
45˚Aluminum-Jacketed Gooseneck #201 249
82˚Gooseneck #201 250
82˚Aluminum-Jacketed Gooseneck #201 251
Straight Gooseneck with 5˚Bend #201 252
Each includes gooseneck liner #201 260.
Consumables (Order from Miller Service Parts.)