Miller Weldmaster PS150 User manual

1.0 Machine Overview …………………………………………………………………… 1
1.1 Intended Use ………………………………………………………………………………… 1
1.2 Explanation of Warnings …………………………………………………………………… 2
1.3 Electrical and Air Requirements …………………………………………………………… 4
1.3.1 Preparation - World Power ………………………………………………………… 4
1.3.2 Electrical Supply ……………………………………………………………………… 4
1.3.3 Shop Air Supply ……………………………………………………………………… 5
1.4 Principles of Heat Sealing ………………………………………………………………… 5
1.5 Controls: Purposes and Functions ………………………………………………………… 6
1.5.1 Operator Control Screen …………………………………………………………… 6
1.5.2 Main Menu Screen, Operator Level ………………………………………………… 7
1.5.3 Operator Configuration, Operator Level …………………………………………… 8
1.5.4 Main Menu Screen, SU Level ……………………………………………………… 9
1.5.5 Recipe Configuration Screen ………………………………………………………10
1.5.6 Recipe Active Screen ………………………………………………………………12
1.5.7 Heat Control Weld Nozzle Screen …………………………………………………13
1.5.8 Heat Control Pre Heat Nozzle Screen ……………………………………………14
1.5.9 Machine View Operator Panel Screen ……………………………………………15
1.5.10 Machine View Top Slide Screen …………………………………………………16
1.5.11 Remote Interface Screen …………………………………………………………16
1.5.12 Active Alarm Screen ………………………………………………………………17
1.5.13 Alarm History Screen ………………………………………………………………17
1.5.14 Information Screen …………………………………………………………………17
1.5.15 Login Screen ………………………………………………………………………18
1.5.16 Machine Configuration Screen ……………………………………………………18
1.5.17 SU maintenance ……………………………………………………………………20
1.5.18 Manual Menu Screen ………………………………………………………………22
2.0 Machine Specifications
2.1 Features ………………………………………………………………………………………25
2.2 Technical Specifications ……………………………………………………………………25
2.3 Features and Functions ……………………………………………………………………25
2.3.1 Mechanical Section …………………………………………………………………25
Table of Content

2.3.2 Operator Controls Section ……………………………………………………………26
2.3.3 Pneumatic System ……………………………………………………………………26
3.0 Component Replacement and Maintenance …………………………27
3.1 Replacement of Heating Element …………………………………………………………27
3.2 Maintenance …………………………………………………………………………………27
3.2.1 Electrical Circuits ……………………………………………………………………27
3.2.2 Drive System …………………………………………………………………………28
3.2.3 Maintaining Belts and Pulleys ………………………………………………………28
3.3 Machine Adjustments ………………………………………………………………………29
3.3.1 Hot Air Heat System Adjustment …………………………………………………………29
3.3.2 Adjusting the Height of the Machine ……………………………………………………30
3.3.3 Transportation and Storage …………………………………………………………30
3.3.4 Technical Requirements ……………………………………………………………31
1.1: Intended Use
The PS150 is a rotary hot air welding machine intended to heat-seal weldable thermal
plastics such as:
Polypropylene (PP) Coated Fabric
Polyethylene (PE) Coated Fabrics
The manufacturer does not approve of:
Any other uses for these machines.
The removal of any safety guards while in operation.
Unauthorized modification of the machines.
Using replacement parts that are not manufacturer-approved.
Only a properly-trained technician may operate and/or perform any routine
maintenance or repairs to the machines.
NOTE: The manufacturer will not be held liable for any damage or injuries occurring
from any inappropriate use of this machine.
Table of Content (continued)
1.0: Machine Overview
CHAPTER 1: MACHINE OVERVIEW

CHAPTER 1: MACHINE OVERVIEW 2
1.2: Explanation of Warnings
There are several different warning symbols placed on the Miller Weldmaster PS150. These symbols
are to alert the operator of potentially hazardous areas on the machine. Familiarize yourself with the
their placement.
Caution: Hot. (fig.01)
The “Caution: Hot” symbol is placed on a guard near hot
surfaces.
Danger: Pinch Points. (fig.02)
The “Danger: Pinch Points” symbol is placed near any potential
pinch points. Do not place any body parts near these sections
of the machine while the machine is running.
Caution: Unplug Machine. (fig.03)
The “Caution: Unplug Machine” sticker is placed near the open-
ing of the cabinet and all access panels. To prevent electrocu-
tion, the machine should always have the power disconnected
before the cabinet door is open.
Warning: Keep Hands Clear. (fig.04)
The “Warning: Keep Hands Clear” sticker is placed on the
Heater Assembly. To prevent any pinching or burns, be aware
of the location of your hands at all times.
(fig.01) Caution: Hot
(fig.02) Danger: Pinch Points
(fig.03) Caution: Unplug Machine
(fig.04) Warning: Keep Hands Clear