Milwaukee M18 User manual

KNOCKOUT QUICK GUIDE
MILWAUKEE®
KNOCKOUT SYSTEM
THE EASIEST
WAY TO PUNCH
FORCE LOGIC™
10 Ton Knockout Tool
(2676-20)
TM

How to Knockout
1. Measure panel and mark box
2. Drill pilot holes
3. Set up tool and punches/dies
4. Tighten to panel, and align
with pre-drawn crosshairs
5. Pump or power knockout tool
6. Unthread and remove material
Milwaukee
®
Improves Every Step
1. Measure panel and mark box
Crosshairs match dies. Milwaukee®tapes and Inkzall®.
2. Drill pilot holes
Milwaukee®Step Drill Bit for cordless drill.
3. Set up tool and punches/dies
Milwaukee®’s Quick Connect Alignment System delivers tool-free set-up.
4. Tighten to panel, and align
with pre-drawn crosshairs
EXACT™crosshair alignment, and easy thread-on draw stud.
5. Pump or power knockout tool
M18™powered, or hand ratchet with improved leverage.
6. Unthread and remove material
Slug removal ports and reliable splitting geometry
for best in class reset times.
2

Hole Guide
Selecting the Right Punches, Dies & Draw Studs
RATCHET USE DIES PUNCHES DRAW STUDS
Conduit
Size
Nominal
Hole Size
(in)
Nominal
Hole Size
(mm)
Milwaukee®Description Milwaukee®Description
3/8"
(7/16" Pilot
Hole)
3/4"
(7/8" Pilot
Hole)
1/2" 0.885 22.5 49-16-2660 1/2"die 49-16-2661 1/2"punch 49-16-2621 –
3/4" 1.115 28.3 49-16-2662 3/4"die 49-16-2663 3/4"punch –
49-16-2622
1" 1.362 34.6 49-16-2664 1"die 49-16-2665 1"punch –
1-1/4" 1.701 43.2 49-16-2666 1-1/4"die 49-16-2667 1-1/4"punch –
1-1/2" 1.951 49.6 49-16-2668 1-1/2"die 49-16-2669 1-1/2"punch –
2" 2.416 61.4 49-16-2670 2"die 49-16-2671 2"punch –
BATTERY POWERED
HYDRAULIC DIES PUNCHES
M18®KNOCKOUT TOOL
DRAW STUDS
Conduit
Size
Nominal
Hole Size
(in)
Nominal
Hole Size
(mm)
Milwaukee®Description Milwaukee®Description
7/16"
(1/2"
Pilot
Hole)
3/4"
(7/8"
Pilot
Hole)
1-1/8"
(1-1/4"
Pilot
Hole)
1/2" 0.885 22.5 49-16-2660S 1/2" SS die 49-16-2661S 1/2" SS punch 49-16-
2680
–
3/4" 1.115 28.3 49-16-2662 3/4"die 49-16-2663 3/4"punch –
49-16-
2681
1" 1.362 34.6 49-16-2664 1"die 49-16-2665 1"punch –
1-1/4" 1.701 43.2 49-16-2666 1-1/4"die 49-16-2667 1-1/4"punch –
1-1/2" 1.951 49.6 49-16-2668 1-1/2"die 49-16-2669 1-1/2"punch –
2" 2.416 61.4 49-16-2670 2"die 49-16-2671 2"punch –
2-1/2" 2.914 74.0 49-16-2672 2-1/2"die 49-16-2673 2-1/2"punch
49-16-
2682
3" 3.539 89.9 49-16-2674 3"die 49-16-2675 3"punch
3-1/2" 4.044 102.7 49-16-2676 3-1/2"die 49-16-2677 3-1/2"punch
4" 4.544 115.4 49-16-2678 4"die 49-16-2679 4"punch
* MILD STEEL CAPACITY = 10 GAUGE
** MILD STEEL CAPACITY = 10 GAUGE
STAINLESS STEEL CAPACITY = 12 GAUGE
3
HAND RATCHET *
FORCE LOGIC™ 10 TON KNOCKOUT TOOL **

Compatibility Charts
Milwaukee®Tool + Competitive Punches and Dies
MILWAUKEE TOOL PLUS COMPETITIVE PUNCHES & DIES
Size
Greenlee Slug-Busters
(1/2" – 2") and Standard
(2-1/2" – 4")
Greenlee Slug Splitter
Punches and Dies
Greenlee SPEED
PUNCH™Punches
and Dies
Maxis Max Punch
Pro Stainless Steel
Punches and Dies
Maxis
Max
Punch
1/2" MS YES, with small
Greenlee spacer –YES, with small Greenlee spacer – YES
1/2" SS – YES, with small
Greenlee spacer –YES, with small draw stud and small spacer –
3/4" YES YES, with small
Greenlee spacer
YES, with small
Greenlee spacer YES, with small spacer YES
1" YES YES, with small
Greenlee spacer
YES, with small
Greenlee spacer YES, with small spacer YES
1-1/4" YES YES YES, with small
Greenlee spacer YES, with small spacer YES
1-1/2" YES YES YES, with small
Greenlee spacer YES YES
2" YES YES YES, with small
Greenlee spacer YES YES
2-1/2" YES YES YES, with small
Greenlee spacer YES YES
3" YES YES YES, with small
Greenlee spacer YES YES
3-1/2" YES + MILWAUKEE®adaptor
49-16-2685
YES + MILWAUKEE®
adaptor 49-16-2685 YES YES YES
4" YES + MILWAUKEE®adaptor
49-16-2685
YES + MILWAUKEE®
adaptor 49-16-2685 YES YES YES
**COMPETITIVE PUNCHES MUST BE USED IN TRADITIONAL KNOCKOUT FORM. MILWAUKEE®QUICK
CONNECT ALIGNMENT SYSTEM IS FOR USE WITH EXACTTM PUNCHES AND DIES ONLY
**COMPETITIVE DRAW STUDS ARE RECOMMENDED FOR USE WITH COMPETITIVE PUNCHES AND DIES
4

Compatibility Charts
Competitive Tool + Milwaukee®Punches and Dies
COMPETITIVE TOOL PLUS MILWAUKEE PUNCHES & DIES
Size Greenlee LS50L Gator Greenlee 767 Hand
Pump Hydraulic
Greenlee Quick Draw
90 (7906SB) Maxis Max Punch Pro
1/2" MS YES Yes YES, WITH SMALLEST
GREENLEE SPACER –
1/2" SS YES – – YES
3/4" YES YES YES YES
1" YES YES YES YES
1-1/4" YES YES YES YES
1-1/2" YES YES YES YES
2" YES YES YES YES
2-1/2" YES + MILWAUKEE®
adaptor 49-16-2684
YES + MILWAUKEE®
adaptor 49-16-2684
TOOL NOT
RECOMMENDED FOR
THIS RANGE
YES
3" YES + MILWAUKEE®
adaptor 49-16-2684
YES + MILWAUKEE®
adaptor 49-16-2684 YES
3-1/2" YES + MILWAUKEE®
adaptor 49-16-2684
YES + MILWAUKEE®
adaptor 49-16-2684 YES
4" YES + MILWAUKEE®
adaptor 49-16-2684
YES + MILWAUKEE®
adaptor 49-16-2684 YES
*** USE MANUFACTURER SPECIFIC DRAWS STUDS WITH MILWAUKEE®PUNCHES AND DIES FOR COMPATIBILITY
5

Do our punches/dies work with competitive knockout tools?
YES, verify that both the draw stud is the right size and that the correct
adaptor is used where needed before punching, but Milwaukee®punches and
dies can be sold as an upgrade set for people with other knockout tools.
Can you use the Quick Connect alignment system with other tools?
NO, the front end is proprietary to Milwaukee®product and will not t or
function with competitive products.
Why do punches 2"and larger not split?
Through testing it was found that splitting at 2"and higher was very inconsistent
and would lead to more jams and more downtime than a three tooth design.
With a three tooth design we deliver the most consistent slug removal and
extend the life of a 3/4" draw stud for 2" punching.
Milwaukee
®
Knockout
Tool System FAQs
6

MILWAUKEE®
KNOCKOUT SYSTEM
Each product within the Milwaukee®Knockout system
was built on the principles of reducing the tedious
steps of hole making, improving the speed of the
process, and limiting the fatigue of the contractor.
The result is a group of tools and accessories
that redene accuracy, durability and
productivity for the electrical contractor.
EVERY STEP MADE
FASTER AND EASIER
MLCLSKOGUIDEPRO14