Mitsubishi Electric City Multi PLFY Series Operating manual

TECHNICAL & SERVICE MANUAL
Indoor unit
[Model Name] [Service Ref.]
PLFY-P15VFM-E1R1.TH
PLFY-P20VFM-E1R1.TH
PLFY-P25VFM-E1R1.TH
PLFY-P32VFM-E1R1.TH
PLFY-P40VFM-E1R1.TH
PLFY-P50VFM-E1R1.TH
CONTENTS
1. SAFETY PRECAUTION..........................2
2. PARTS NAMES AND FUNCTIONS........ 4
3. SPECIFICATIONS.................................11
4. 4-WAY AIRFLOW SYSTEM................. 13
5. OUTLINES AND DIMENSIONS............15
6. WIRING DIAGRAM...............................16
7. REFRIGERANT SYSTEM DIAGRAM...... 17
8. TROUBLESHOOTING.......................... 18
9. DISASSEMBLY PROCEDURE............. 26
PLFY-P15VFM-E1
PLFY-P20VFM-E1
PLFY-P25VFM-E1
PLFY-P32VFM-E1
PLFY-P40VFM-E1
PLFY-P50VFM-E1
PARTS CATALOG (TCB061)
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
R410A
INDOOR UNIT
Model name
indication
No. TCH061
July 2021
Note:
• This manual describes service data
of the indoor units only.
• RoHS compliant products have
<H> mark on the spec name plate.
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1SAFETY PRECAUTION
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22, etc.) is used, chlorine in refrige-
rant can cause deterioration of refrigerant oil, etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil, etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera-
nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
If large amount of mineral oil enters, that can cause deterio-
ration of refrigerant oil, etc.
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping
contains a large amount of chlorine which may cause the
lubricant deterioration of the new unit.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.)
inside the piping and joints, deterioration of the lubricant
will result.
Store the piping indoors, and keep both ends of
the piping sealed until just before brazing.
(Leave elbow joints, etc. in their packaging.)
The refrigerant oil applied to flare and flange
connections must be ester oil, ether oil or
alkylbenzene oil in a small amount.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
spec labels provided with our products.
We will not be held responsible for mechanical failure,
system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.
Use the specified refrigerant only.
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[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is a syphon type.
· Charging should be performed with the cylinder of syphon standing vertically. (Refrigerant is charged from liquid phase.)
Electronic weighing scale
Unit
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1Gauge manifold
· Only for R410A
· Use the existing fitting specifications. (UNF1/2)
· Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose · Only for R410A
· Use pressure performance of 5.09MPa·G or over.
3Electronic weighing scale
4Gas leak detector · Use the detector for R134a, R407C or R410A.
5Adaptor for reverse flow check · Attach on vacuum pump.
6Refrigerant charge base
7Refrigerant cylinder · Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon
8Refrigerant recovery equipment
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2PARTS NAMES AND FUNCTIONS
2-1. Indoor Unit
Auto Air Swing Vane
Disperses airflow up and
down and adjusts the angle
of airflow direction.
Grille
Filter
Removes dust and pollutants
from drawn in air.
Horizontal Air Outlet
Sets horizontal airflow automatically
during cooling or dehumidifying.
Air Intake
Draws in air from room.
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5
Function buttons
F1 F2 F3 F4
Press to turn ON/OFF the indoor unit.
ON/OFF button
When the backlight is off, pressing any button turns
the backlight on and does not perform its function.
(except for the (ON/OFF) button)
The functions of the function buttons change depending on
the screen. Refer to the button function guide that appears
at the bottom of the LCD for the functions they serve on a
given screen.
When the system is centrally controlled, the button function
guide that corresponds to the locked button will not appear.
Press to save the setting.
SELECT button
Press to return to the previous screen.
RETURN button
Press to bring up the Main menu.
MENU button
Operation settings will appear.
When the backlight is o󰀨, pressing any button turns the
backlight on and it will stay lit for a certain period of time
depending on the screen.
Backlit LCD
This lamp lights up in green while the unit is in operation.
It blinks while the remote controller is starting up or when
there is an error.
ON/OFF lamp
Main display : Press to change the operation mode.
Main menu : Press to move the cursor down.
Function button F1
Main display : Press to decrease temperature.
Main menu : Press to move the cursor up.
Function button F2
Main display : Press to increase temperature.
Main menu : Press to go to the previous page.
Function button F3
Main display : Press to change the fan speed.
Main menu : Press to go to the next page.
Function button F4
Fri
Room
Set temp.
Mode Temp. Fan
Cool Auto
Main
Main display:
Cursor Page
Main menu
Vane·Louver·Vent. (Lossnay)
High power
Timer
Weekly timer
OU silent mode
<Main display> <Main menu>
Function guide
2-2. WIRED REMOTE CONTROLLER <PAR-32MAA>
The functions which can be used are restricted according to each model.
: Supported : Unsupported
Function PAR-32MAA PAR-21MAA
Slim City multi
Body Product size H × W × D (mm) 120 × 120 × 19 120 × 130 × 19
LCD Full Dot LCD Partial Dot LCD
Backlight
Energy-saving Energy-saving operation schedule
Automatic return to the preset temperature
Restriction Setting the temperature range restriction
Function* Operation lock function
Weekly timer
ON/OFF timer
High Power
Manual vane angle
*Some functions may not be available depending on model types.
Wired remote controller function
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Fri
Mode Temp. Fan
Room
Cool Auto
Set temp.
Fri
Cool
Mode Temp. Fan
AutoSet temp.
1
5
2
4
3
9
7
6
8
0
1
!
23 45 678
9
)
Fri
Cool
Mode Temp. Fan
AutoSet temp.
1
5
2
4
3
The main display can be displayed in 2 different modes: "Full" and "Basic".
T he factory setting is "Full". To switch to the "Basic" mode, change the setting on the Main display setting.
<Full mode> <Basic mode>
All icons are displayed for explanation.
Most settings (except ON/OFF, mode, fan speed, temperature) can be made from the Menu screen.
Indoor unit operation mode appears here.
1Operation mode
Preset temperature appears here.
2Preset temperature
Current time appears here.
3Clock (See the Installation Manual.)
4Fan speed
Fan speed setting appears here.
Functions of the corresponding buttons appear here.
5Button function guide
Appears when the ON/OFF operation is centrally controlled.
Appears when the operation mode is centrally controlled.
Appears when the preset temperature is centrally controlled.
Appears when the lter reset function is centrally controlled.
Indicates when lter needs maintenance.
Current room temperature appears here.
1Room temperature
(See the Installation Manual.)
Appears when the buttons are locked.
Appears when the On/O󰀨 timer or Night setback function is
enabled.
Appears when the Weekly timer is enabled.
Appears while the units are operated in the energy-saving
mode.
Appears when the built-in thermistor on the remote control-
ler is activated to monitor the room temperature.
appears when the thermistor on the indoor unit is acti-
vated to monitor the room temperature.
Appears when the units are operated in the energy-saving
mode with 3D i-see Sensor.
Indicates the louver setting.
Indicates the ventilation setting.
Appears when the preset temperature range is restricted.
Indicates the vane setting.
6
7
8
9
0
2
3
4
5
6
7
8
9
)
!
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Not all functions are available on all models of indoor units.
Energy-saving
Auto return
Schedule
Night setback
Main menu Press the MENU button.
Move the cursor to the desired item with the F1 and F2 buttons, and press the SELECT button.
Vane · Louver · Vent. (Lossnay)
High power
Weekly timer
Restriction
Maintenance
Initial setting
ON/OFF timer
Auto-Off timer
Temp. range
Operation lock
Manual vane angle
Main/Sub
Timer
Main display
Contrast
Display details
Auto mode
Administrator password
Language selection
Service
Input maintenance info.
Function setting
Lossnay (City Multi only)
Check
Self check
Maintenance password
Remote controller check
Test run
Clock
Auto descending panel
Menu structure
Filter Information
Error Information
3D i-see Sensor
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Setting and display items Setting details
Vane · Louver · Vent.
(Lossnay)
Use to set the vane angle.
• Select a desired vane setting from 5 di󰀨erent settings.
Use to turn ON/OFF the louver.
• Select a desired setting from "ON" and "OFF."
Use to set the amount of ventilation.
• Select a desired setting from "O󰀨," "Low," and "High."
High power Use to reach the comfortable room temperature quickly.
• Units can be operated in the High-power mode for up to 30 minutes.
Timer ON/OFF
timer*
Use to set the operation ON/OFF times.
• Time can be set in 5-minute increments.
Auto-O󰀨
timer
Use to set the Auto-O󰀨 time.
• Time can be set to a value from 30 to 240 in 10-minute increments.
Weekly timer* Use to set the weekly operation ON/OFF times.
• Up to 8 operation patterns can be set for each day.
(Not valid when the ON/OFF timer is enabled.)
Restriction Temp. range Use to restrict the preset temperature range.
• Di󰀨erent temperature ranges can be set for di󰀨erent operation modes.
Operation
lock
Use to lock selected functions.
• The locked functions cannot be operated.
Energy
saving
Auto return Use to get the units to operate at the preset temperature after performing energy-saving
operation for a specied time period.
• Time can be set to a value from 30 and 120 in 10-minute increments.
(This function will not be valid when the preset temperature ranges are restricted.)
Schedule* Set the start/stop times to operate the units in the energy-saving mode for each day of
the week, and set the energy-saving rate.
• Up to 4 energy-saving operation patterns can be set for each day.
• Time can be set in 5-minute increments.
• Energy-saving rate can be set to a value from 0% or 50 to 90% in 10% increments.
Night setback* Use to make Night setback settings.
• Select "Yes" to enable the setting, and "No" to disable the setting. The temperature range and
the start/stop times can be set.
Filter information Use to check the lter status.
• The lter sign can be reset.
Error information Use to check error information when an error occurs.
• Check code, error source, refrigerant address, unit model, manufacturing number, contact
information (dealer's phone number) can be displayed.
(The unit model, manufacturing number, and contact information need to be registered in
advance to be displayed.)
Maintenance Manual
vane angle
Use to set the vane angle for each vane to a xed position.
3D i-see
Sensor
Use to set the following functions for 3D i-see Sensor.
• Air distribution • Energy-saving option • Seasonal airow
Initial setting Clock Use to set the current time.
Main display Use to switch between "Full" and "Basic" modes for the Main display.
• The initial setting is "Full."
Contrast Use to adjust screen contrast.
Language
selection
Use to select the desired language.
Main menu list
* Clock setting is required.
Continue to the next page
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Setting and display items Setting details
Service Function setting
(City Multi)
Use to make settings for indoor unit's functions.
Input
maintenance
Select "Input maintenance Info." from the Service menu to bring up the Maintenance
information screen.
The following settings can be made from the Maintenance Information screen.
• Model name input • Serial No. input • Dealer information input
Function setting
( City Multi only)
Make the settings for the indoor unit functions via the remote controller as necessary.
LOSSNAY
setting
(City Multi only)
This setting is required only when the operation of City Multi units is interlocked with
LOSSNAY units.
Check Error history: Display the error history and delete the error history.
Refrigerant leak check: Refrigerant leaks can be judged.
Smooth maintenance: The indoor and outdoor maintenance data can be displayed.
Request code: Details of the operation data including each thermistor temperature and error
history can be checked.
Self check Error history of each unit can be checked via the remote controller.
Maintenance
password
Use to change the maintenance password.
Remote
controller
check
When the remote controller does not work properly, use the remote controller checking
function to troubleshoot the problem.
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2-3. Wireless remote controller
Operation mode
Cool Dry
Fan Auto
Heat
Temperature setting
The units of temperature can be changed. For
details, refer to the Installation Manual.
Not available
Appears when a non-supported func-
tion is selected.
Battery replacement indicator
Appears when the remaining battery
power is low.
Vane setting
Step 1 Step 2 Step 3 Step 4 Step 5 Swing Auto
Fan speed setting
Set Temperature buttons
Set Time button (Sets the time)
Airow button (Changes up/down airow direction)
Mode button (Changes operation mode)
Timer ON button
Timer OFF button
OFF/ON button
Fan Speed button (Changes fan speed)
SET/SEND button
CANCEL button
Up/Down buttons
Menu button
i-see button
Reset button
Remote controller display
Battery replacement indicator
Transmission area
Not available
Weekly timer ON/OFF button
(not available)
3D i-see Sensor (Air distribution)
Default Direct Indirect When Direct or Indirect
is selected, the vane
setting is set to “Auto”.
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3-1. SPECIFICATIONS
3SPECIFICATIONS
Service Ref. PLFY-P15VFM-E1R1.TH PLFY-P20VFM-E1R1.TH PLFY-P25VFM-E1R1.TH PLFY-P32VFM-E1R1.TH PLFY-P40VFM-E1R1.TH PLFY-P50VFM-E1R1.TH
power source single phase, 220-230-240 V, 50 Hz / 220 V, 60 Hz
cooling capacity *1 kW 1.7 2.2 2.8 3.6 4.5 5.6
*1 kcal/h 1,450 1,900 2,400 3,100 3,900 4,800
*1 BTU/h 5,800 7,500 9,600 12,300 15,400 19,100
*2 kcal/h 1,500 2,000 2,500 3,150 4,000 5,000
Power input kW 0.02 0.02 0.02 0.02 0.03 0.04
Current input A 0.19 0.21 0.22 0.23 0.28 0.40
Heating capacity *3 kW 1.9 2.5 3.2 4.0 5.0 6.3
*3 kcal/h 1,600 2,200 2,800 3,400 4,300 5,400
*3 BTU/h 6,500 8,500 10,900 13,600 17,100 21,500
Power input kW 0.02 0.02 0.02 0.02 0.03 0.04
Current input A 0.14 0.16 0.17 0.18 0.23 0.35
External nish Galvanized steel sheet
External dimension
H × W × D
mm 208 × 570 × 570
8-1/4" × 22-1/2" × 22-1/2"
in
Net wight kg (lb) 14 (31) 14 (31) 14 (31) 15 (33) 15 (33) 15 (33)
Decoration
panel
model SLP-2FA(L)(E)
External nish Munsell 1.0Y 9.2/0.2
Dimension
H × W × D
mm 10 × 625 × 625
3/8" × 24-5/8" × 24-5/8"
in
Net weight kg (lb) 3(7)
Heat exchanger Cross n (Aluminum n and copper tube)
FAN Type Turbo fan × 1
External pressure 0 Pa (0 mmH2O)
Motor type DC motor
Motor output kW 0.05
Driving mechanism
Direct driven
Airow
rate
K/min 6.5-7.5-8.0 6.5-7.5-8.5 6.5-8.0-9.0 7.0-8.0-9.5 7.5-9.0-11.0 9.0-11.0-13.0
L/s 108-125-133 108-125-142 108-133-150 117-133-158 125-150-183 150-183-217
cfm 230-265-282 230-265-300 230-282-318 247-282-335 265-318-388 318-388-459
Noise level
(Low-Mid-High)
(measured in anechoic room)
dB <A>
26-28-30 26-29-31 26-30-33 26-30-34 28-33-39 33-39-43
Insulation material PS
Air lter PP honeycomb fabric (long life type)
Protection device Fuse
Refrigerant control device LEV
Connectable outdoor unit R410A CITY MULTI
Diameter of
refrigeant
pipe
Liquid mm (in)
ø6.35 (ø1/4") Flare
Gas mm (in)
ø12.7 (ø1/2") Flare
Field drain pipe size mm (in)
O.D. 32 mm (1-1/4") (PVC pipe VP-25 connectable)
Standard attachment
Installation manual, Instruction book
Remark Optional parts Decoration panel : SLP-2FA, SLP-2FAE, SLP-2FAL, SLP-2FALE, SLP-2FALM2, or SLP-2FALME2
*PLFY-P-VFM-E1 should be used together with decoration panel.
Installation Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other items
shall be referred to the Installation Manual.
*1 Nominal cooling condition
Indoor :
Outdoor :
Pipe length :
Level difference :
27˚CDB/19˚CWB (81˚FDB/66˚FWB)
35˚CDB (95˚FDB)
7.5 m (24-9/16 ft)
0m (0 ft)
*2 Nominal cooling condition
27˚CDB/19.5˚CWB (81˚FDB/67˚FWB)
35˚CDB (95˚FDB)
5m (16-3/8 ft)
0m (0 ft)
*3 Nominal heating condition
20˚CDB (68˚FDB)
7˚CDB/6˚CWB (45˚FDB/43˚FWB)
7.5 m (24-9/16 ft)
0 m (0 ft)
*1 and *3 are subject to JIS B8615-1.
2. Due to continuing improvement, above specification may be subject to change without notice.
1. Nominal conditions
Notes:
Unit converter
kcal= kW × 860
BTU/h =3,412
cfm = K/min ×
35.31
lb = kg/0.4536
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3-2. ELECTRICAL PARTS SPECIFICATIONS
Service ref.
Parts name
Symbol PLFY-P15VFM-E1R1.TH PLFY-P20VFM-E1R1.TH PLFY-P25VFM-E1R1.TH PLFY-P32VFM-E1R1.TH PLFY-P40VFM-E1R1.TH PLFY-P50VFM-E1R1.TH
Thermistor
(Room temperature
detection)
TH21 Resistance 0:/15", 10:/9.6v, 20:/6.3", 25:/5.4", 30:/4.3", 40:/3.0"
Thermistor
(Pipe temperature
detection/Liquid)
TH22 Resistance 0:/15", 10:/9.6", 20:/6.3", 25:/5.4", 30:/4.3", 40:/3.0"
Thermistor
(Pipe temperature
detection/Gas)
TH23 Resistance 0:/15", 10:/9.6", 20:/6.3", 25:/5.4", 30v/4.3", 40:/3.0"
Fuse
(Indoor controller
board)
FUSE 250V 6.3A
Fan motor MF OUTPUT 50 W
Vane motor MV MSBPC20M32 (green label)/MSBPC20M33 (blue label)
DC12V 300"/phase
Drain pump DP PMD-12D13ME
INPUT 3W (DC 13V) 24R/Hr
Drain oat swich FS Open/short detection
Linear expansion
valve
[coil]
LEV DC12V Stepping motor drive, Port dimension [5.2 (0–2000pulse)
EDM-40YGME
Power supply
terminal block TB2 (L, N) Rated to 330V 30A*
Transmission
terminal block TB5 (M1, M2, S) Rated to 250V 20A*
MA remote
controller
terminal block
TB15 (1, 2) Rated to 250V 10A*
* Refer to WIRING DIAGRAM for the supplied voltage.
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Multiple remote
controller adapter
PAC-SA88HA-E
Indoor controller board
Distance between
indoor controller board
and relay must be
within 10m.
Be sure to secure insulation
material by tape, etc.
5Green
Yellow
Orange
Connector (5P)
Indoor unit side
Multiple remote
controller adapter
PAC-SA88HA-E
Be sure to secure insulation
material by tape, etc.
Installation at site
CN51
on
indoor unit
board
Red
Brown
1
~
CN51
MB
+
−
44-WAY AIRFLOW SYSTEM
4-1. FRESH AIR INTAKE (Location for installation)
At the time of installation, use the duct holes (cut out) located at the positions shown in following diagram, as and when required.
Taking air into the unit
4-2. FRESH AIR INTAKE AMOUNT & STATIC PRESSURE CHARACTERISTICS
Q
0
BA
C
1Curve in the
left graphs
Duct characteristics
at site
Q
A
E C
2
Q
Qa
A D
3
How to read curves
NOTE: Fresh air intake amount should be 10% or less of
whole air amount to prevent dew dripping.
Q…Designed amount of fresh air intake
<m3/min>
A…Static pressure loss of fresh air
intake duct system with airflow
amount Q <Pa>
B…Forced static pressure at air condi-
tioner inlet with airflow amount Q
<Pa>
C…Static pressure of booster fan with
airflow amount Q <Pa>
D…Static pressure loss increase
amount of fresh air intake duct sys-
tem for airflow amount Q <Pa>
E…Static pressure of indoor unit with
airflow amount Q <Pa>
Qa…Estimated amount of fresh air
intake without D <m3/min>
• Whenever the indoor unit operates, the duct fan also
operates.
(1) Connect the optional multiple remote controller
adapter (PAC-SA88HA-E) to the connector CN51
on the indoor controller board.
(2) Drive the relay after connecting the 12 V DC relay
between the Yellow and Orange connector wires.
MB: Electromagnetic switch power relay for duct fan.
X: Auxiliary relay
(For 12 V DC, coil rating: 1.0 W or below)
Static pressure : P [Pa]
Airflow : Q [m3/min]
−150
−120
−90
−60
−30
00.3 0.6 0.9 1.2 1.5
4-3. OPERATION IN CONJUNCTION WITH DUCT FAN (Booster fan)
120°
120°
[
100
140
186
37+5
0 208
Detail drawing of fresh air intake
Ceiling surface
Refrigerant pipe Drain pipe Electrical Box
Fresh air intake
Cutout hole
(mm)
Burring hole
PLFY-P15VFM-E1R1.TH PLFY-P20VFM-E1R1.TH PLFY-P25VFM-E1R1.TH
PLFY-P32VFM-E1R1.TH PLFY-P40VFM-E1R1.TH PLFY-P50VFM-E1R1.TH
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4-4. FIXING HORIZONTAL VANE
Horizontal vane of each air outlet can be fixed according to the environment where it is installed.
Setting procedures
1) Turn off a main power supply (Turn off a breaker).
2) Disconnect the vane motor connector of the direction of the arrow with pressing the unlocking button as shown in figure
below.
Insulate the disconnected connector with the plastic tape.
Vane motor
Horizontal vane
Connector Unlocking button
Vane motor
3) Set the vertical vane of the air outlet by hand slowly within the range in the table below.
A
A
Measured standard
position of the grille
Horizontal vane
Caution Do not set the dimension out of the range.
Erroneous setting could cause dew drips or malfunction of unit.
.
θ
<Set range>
Standard of
horizontal position
Angle θ = 21°
(Horizontal) Angle θ = 24° Angle θ = 39° Angle θ = 42° Angle θ = 45° (Downward)
Dimension A (mm) 39 41 47 48 49
Note: Dimension between 39 mm and 49 mm can be arbitrarily set.
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14
15
5OUTLINES AND DIMENSIONS
Unit: mm
PLFY-P15VFM-E1R1.TH PLFY-P20VFM-E1R1.TH PLFY-P25VFM-E1R1.TH
PLFY-P32VFM-E1R1.TH PLFY-P40VFM-E1R1.TH PLFY-P50VFM-E1R1.TH
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TCH061
WIRING DIAGRAM6
PLFY-P15VFM-E1R1.TH PLFY-P20VFM-E1R1.TH PLFY-P25VFM-E1R1.TH
PLFY-P32VFM-E1R1.TH PLFY-P40VFM-E1R1.TH PLFY-P50VFM-E1R1.TH
SW21
SIGNAL RECEIVER
CORNER PANEL
(OPTION PART)
CN32
TERMINAL
BLOCK
POWER SUPPLY
TRANSMISSION
CN41
CN51
MA-REMOTE CONTROLLER
CN52
ROOM TEMP. THERMISTOR
CN105
F1
PIPE TEMP. THERMISTOR/LIQUID
SW1
SW2
PIPE TEMP. THERMISTOR/GAS
SW3
I.B
SYMBOL
INDOOR CONTROLLER BOARD
TH23
TH22
TH21
REMOTE INDICATION
CENTRALLY CONTROL
HA TERMINAL-A
REMOTE SWITCH
MODE SELECTION
FUSE(T6.3AL 250V)
NAME
OPTION PART
TB2
TB5
TB15
VANE MOTOR
MODE SELECTION
CAPACITY CODE
IT TERMINAL
SW11
BZ
SW12
LED1
SW14
LED2
SWE
RU
SW1
SW2
LEV
MF
ADDRESS SETTING ONES DIGIT
DRAIN PUMP(TEST MODE)
BRANCH No.
ADDRESS SETTING TENS DIGIT
DP DRAIN PUMP
W.B
FAN MOTOR
LINEAR EXPANSION VALVE
STAND BY (ORANGE)
RECEIVING UNIT
EMERGENCY OPERATION(HEAT)
EMERGENCY OPERATION(COOL)
OPERATION (GREEN)
WIRELESS REMOTE CONTROLLER BOARD
BUZZER
LED1 POWER SUPPLY (I.B)
LED2
POWER SUPPLY (MA-REMOTE CONTROLLER)
SW21
CEILING HEIGHT SELECTOR
SW22
PAIR NO. SETTING
MT
I-SEE SENSOR MOTOR
Notes:
1.At servicing for outdoor unit,always follow the wiring diagram of outdoor unit.
2.In case of using MA-Remote controller, please connect to TB15.
(Remote controller wire is non-polar.)
3.In case of using M-NET, please connect to TB5. (Transmission line is non-polar.)
4.Symbol [S]of TB5 is the shield wire connection.
5.Symbols used in wiring diagram above are, : terminal block, : connector.
6.The setting of the SW2 dip switches differs in the capacity. For the detail, refer to the fig.1.
[LEGEND]
MODELS
P20
SW2 MODELS SW2
123456
ON
OFF
P15
123456
ON
OFF
P25
123456
ON
OFF
P32
123456
ON
OFF
P40
123456
ON
OFF
P50
123456
ON
OFF
<fig.1>
The black square (■) indicates a switch position.
MV
FLOAT SWITCHFS
1 3
M
SWE
CN4Z
(WH)
1 9
CN44
(WH)
7 14
CN41
(WH)
123456789 0 123456789 01234123456 123456 OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
CND
(BK)
41
14
4 4121
CN51
(WH)
CN52
(GN)
2
20
1
19
CNV
(WH)
FS
OFFON
SW3SW22
SW14 SW12 SW11
BRANCH
No.
10s
DIGIT
1s
DIGIT
SW1 SW2
CN20
(RD)
CN4F
(WH)
CNP
(WH)
CNMF
(WH)
1 5 1 5
LED2
LED1
5 5 5 5
10
MF
DP
MS
3~
MS
3~
M M M
I.B
L
N
TB2
MV MV MV MV
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
See fig.1
t°
t° t°
TH21
TH22
TH23
CN32
(WH)
3 1
1 6
1 5
CN60
(WH)
CN5Y
(WH)
M
CN90
(WH)
9
9
1 10
10
TO MA-REMOTE
CONTROLLER
DC8.7-13V
TO OUTDOOR UNIT
BC CONTROLLER
M-NET REMOTE
CONTROLLER
DC24-30V
31
2 1
CN3M
(BU)
CN2A
(BU)
S
M2
M1
2
1
5 5 4 4 RD
BU
LEV
POWER SUPPLY
~/N 220-240V 50Hz
220V 60Hz
TB5
TB15
6
F1
5 3 1
1
I-SEE SENSOR
CORNER PANEL
(OPTION PART)
CN105
(RD)
1 5
BK
3
LED2LED1 SW1
SW2
RU
CNB
(WH)
BZ
W.B
MSENSOR
GRILLE
+
-
~
~
9 1
MT
(OG)
(OG)
(BU)
(BU)
(WH)
(WH)
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TCH061
7REFRIGERANT SYSTEM DIAGRAM
Strainer (#50mesh)
Strainer (#100mesh)
Unit: mm (inch)
Strainer1 (#50mesh)
Strainer2 (#100mesh)
Heat exchanger
Thermistor (Room temparature detection) TH21
Thermistor (Pipe temperature detection/Gas) TH23
Thermistor (Pipe
temperature
detection/Liquid) TH22
Linear expansion valve
Gas pipe
Liquid pipe
Flare connection
Gas pipe
Liquid pipe
[12.7(1/2)
[6.35(1/4)
PLFY-P15VFM-E1R1.TH PLFY-P20VFM-E1R1.TH PLFY-P25VFM-E1R1.TH
PLFY-P32VFM-E1R1.TH PLFY-P40VFM-E1R1.TH PLFY-P50VFM-E1R1.TH
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19
TCH061
8-1. COUNTERMEASURES FOR ERROR DURING TEST RUN
If a problem occurs during test run, a code number will appear on the remote controller (or LED on the outdoor unit), and the
air conditioning system will automatically cease operating.
Refer to the connected outdoor unit service manual in order to determine the nature of the abnormality and apply corrective
measure.
Check
code Trouble
Detected Unit
Remarks
Indoor Outdoor Remote
Controller
0403 Serial communication error Outdoor unit Multi controller board ~
Power board communication trouble
1102 Compressor temperature Check delay code 1202
1300 Low pressure
1302 High pressure Check delay code 1402
1500 Superheat due to low discharge temperature Check delay code 1600
1501 Refrigerant shortage Check delay code 1601
Closed valve in cooling mode Check delay code 1501
1508 4-way valve trouble in heating mode Check delay code 1608
2500 Water leakage
2502 Drain overow protection
2503 Drain sensor abnormality
4100 Compressor current interruption (locked compressor) Check delay code 4350
4114 Fan motor error
4210 Compressor overcurrent interruption
4220
Undervoltage/overvoltage/PAM error/L1open phase/power synchronization
signal error
Check delay code 4320
4230 Heat Sink temperature Check delay code 4330
4250 Power module Check delay code 4350
4400 Fan trouble Check delay code 4500
5101 Air inlet thermistor (TH21)
open/short
Compressor temperature thermistor (TH4) open/short Check delay code 1202
5102 Liquid pipe temperature thermistor (TH22)
open/short
Suction pipe temperature thermistor (TH6) open/short Check delay code 1211
5103 Gas pipe temperature thermistor (TH23) open/short
5105 Outdoor liquid pipe temperature thermistor (TH3) open/short Check delay code 1205
5106 Ambient thermistor (TH7) open/short Check delay code 1221
5109 HIC pipe temperature thermistor (TH2) open/short Check delay code 1222
5110 Heat Sink temperature thermistor (TH8) open/short Check delay code 1214
5201 High pressure sensor (63HS) Check delay code 1402
5202 Low pressure sensor (63LS) Check delay code 1400
5701 Contact failure of drain oat switch
6600 Duplex address error Only M-NET Remote controller is detected.
6602 Transmission processor hardware error Only M-NET Remote controller is detected.
6603 Transmission bus BUSY error Only M-NET Remote controller is detected.
6606 Signal communication error with transmission processor Only M-NET Remote controller is detected.
6607 No ACK error Only M-NET Remote controller is detected. *
6608 No response frame error Only M-NET Remote controller is detected. *
6831 MA communication receive error (no receive signal) Only MA Remote controller is detected.
6832 MA communication send error Only MA Remote controller is detected.
6833 MA communication send error Only MA Remote controller is detected.
6834 MA communication receive error Only MA Remote controller is detected.
7100 Total capacity error
7101 Capacity code error
7102 Connecting excessive number of units
7105 Address setting error
Note:
When the outdoor unit detects No ACK error/No response error, an object indoor unit is treated as a stop, and not assumed to be abnormal.
*Abnormality for PWFY series
TROUBLESHOOTING
8
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TCH061
18
19
8-2. HOW TO CHECK THE PARTS
Parts name Check points
Disconnect the connector then measure the resistance with a tester.
(At the ambient temperature 10 to 30:)
Disconnect the connector then measure the valve resistance with a tester.
Measure the resistance between the terminals with a tester.
(At the ambient temperature 20 to 30:)
Vane motor (MV)
Linear expansion
valve (LEV)
Refer to “8-2-1. Thermistor Caracteristic Graph”.
Thermistor (TH21)
(Room temperature detection)
Thermistor (TH22)
(Pipe tempera ture detection/Liquid)
Thermistor (TH23)
(Pipe temperature detection/Gas)
Normal
4.3 to 9.6 k"
Abnormal
Open or short
AbnormalNormal
White-Red Yellow-Brown Orange-Red Blue-Brown
Orange
Red
White
Blue
Brown
Yellow
M
Orange
Red
White
Blue Yellow
M
Refer to “8-2-2. Linear
Expansion Valve”.
200"i10%
Open or short
Drain float switch (FS)
2
1
Moving part
4
3
Measure the resistance between the terminals with a tester.
State of moving part Abnormal
DOWN Other than open
UP
Normal
Open
Short Other than short
Switch
Magnet
Moving
Part
i-see Sensor *
i-see Sensor motor *
Orange
Red
White
Blue Yellow
M
Measure the resistance between the terminals with a tester.
(At the ambient temperature 20 to 30°C)
Drain pump (DP)
1
2
3
Red
Purple
Black
1 Check if the drain float switch works properly.
2 Check if the drain pump works and drains water properly in cooling operation.
3 If no water drains, confirm that the check code 2502 will not be displayed 10 minutes after the
operation starts.
Note: The drain pump for this model is driven by the internal DC motor of controller board, so it is not
possible to measure the resistance between the terminals.
Normal
Red–Black: Input 13 V DC → The fan starts to rotate.
Purple–Black: Abnormal (check code 2502) if it outputs 0–13 V square wave (5 pulses/rotation), and
the number of rotaion is not normal.
1 2 3 4
1 2 3
4
Black Black Black Black
Turn the power ON while the i-see Sensor connector is connected to the CN4Z on indoor
controller board. A communication between the indoor controller boad and i-see Sensor
board is made to detect the connection.
Normal: When the operation starts, the motor for i-see Sensor is driven to rotate the i-see Sensor.
Abnormal: The motor for i-See sensor is not driven when the operation starts.
Note: The voltage between the terminals cannot be measured accurately since it is pulse output.
250 "
* i-see Sensor is available with optional “i-see Sensor corner panel” (SLP-2FAE, SLP-2FALE, and SLP-2FALME).
AbnormalNormal
Red–Yellow Red–Blue Red–Orange
Open or short
Red–White
300 "
AbnormalNormal
Red–Yellow Red–Blue Red–Orange
Open or short
Red–White
PLFY-P15VFM-E1R1.TH PLFY-P20VFM-E1R1.TH PLFY-P25VFM-E1R1.TH
PLFY-P32VFM-E1R1.TH PLFY-P40VFM-E1R1.TH PLFY-P50VFM-E1R1.TH
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TCH061
Thermistor (TH21)
(Room temperature detection)
Thermistor (TH22)
(Pipe temperature detection/Liquid)
Thermistor (TH23)
(Pipe temperature detection/Gas)
Thermistor R0=15 kΩ ± 3%
Fixed number of B=3480 ± 2%
Rt=15exp { 3480( ) }
0: 15 kΩ
10: 9.6 kΩ
20: 6.3 kΩ
25: 5.4 kΩ
30: 4.3 kΩ
40: 3.0 kΩ
Thermistor R0=6.0 kΩ ±5%
Fixed number of B=3390 ±2%
Rt=6exp { 3390( ) }
0: 6.0 kΩ
10: 3.9 kΩ
20: 2.6 kΩ
25: 2.2 kΩ
30: 1.8 kΩ
40: 1.3 kΩ
60: 0.6 kΩ
0
10
20
30
40
50
-20 -10 0 10 20 30 40 50
< Thermistor for lower temperature >
Temperature (:)
Resistance (k")
4[4
3
6
5
[3
2[2
1[1
[4
[4
[3
[3
[2
[2
[1
[1
Controller board
Drive circuit
Connector(CN60)
DC12V
Brown
Red
Blue
Orange
Yellow
White
M
4
6
2
3
5
1
Blue
Brown
Yellow
Orange
Red
White
Linear expansion valve
1Operation summary of the linear expansion valve
• Linear expansion valves open/close through the use of a stepping motor after receiving the pulse signal from the indoor
controller board.
• Valve position can be changed in proportion to the number of pulse signals.
<Connection between the indoor controller board and the linear expansion valve>
Note : Since the number of the connector at the controller board side and the relay connector are different, follow the color of
the lead wire.
1
273+t
1
273
-20 0 20 40 60 80
< Thermistor for drain sensor >
Temperature (:)
0
1
2
3
4
5
6
7
8
9
10
Resistance (k")
8-2-2. Linear Expansion Valve
Thermistor for
lower temperature
1
273+t
1
273
Thermistor for
drain sensor
8-2-1. Thermistor Characteristic Graph
20
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