Mitsubishi Electric Mr. SlimPU-6TJSA1 Operating manual

TECHNICAL & SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGE····································3
2. COMBINATION OF INDOOR AND OUTDOOR UNITS ···3
3. SPECIFICATIONS···········································4
4. OUTLINES AND DIMENSIONS······················5
5. WIRING DIAGRAM ·········································6
6. REFRIGERANT SYSTEM DIAGRAM·············7
7. PARTS LIST····················································8
Outdoor unit
[Model names]
PU-5TJSA
PU-6TJSA
[Service Ref.]
PU-5TJSA
1
PU-5TJSA
2
PU-6TJSA
1
PU-6TJSA
2
No.OC199
REVISED EDITION-A
Outdoor unit
2003
Revision:
• This service manual describes only the
change points.
• Please refer to OC127 REVISED EDITION-A
as to excluding this manual.
• PU-5TJSA2and PU-6TJSA2are added to
REVISED EDITION-A .
• Please void OC199.
SPLIT-TYPE, AIR CONDITIONERS
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3
1 TECHNICAL CHANGE
2COMBINATION OF INDOOR AND OUTDOOR UNITS
Service Manual No.
Service Ref.
OC138
(REVISED EDITION-A)
PL- • GJSB1
PC- • GJSA1
Outdoor unit Indoor unit
PU-5TJSA1
PU-5TJSA2
PU-6TJSA1
PU-6TJSA2
OC143
(REVISED EDITION-A)
PS- • GJS1
OC134
(REVISED EDITION-A)
PL- • GJSC OC162
(REVISED EDITION-A)
PE- • EJSA2.TH
PE- • EJHSA1
OC155
(REVISED EDITION-B)
OC171
PL- • AKSC
PL- • AKSD OC227
PC- • GJSD OC215
(OC199)
PU-5TJSA PU-5TJSA1
PU-6TJSA PU-6TJSA1
(CHANGE POINTS)
1. LP switch is added.
Refer to 5.WIRING DIAGRAM, 6.REFRIGERANT SYSTEM DIAGRAM and 7.PARTS LIST for details.
2. Combination of indoor and outdoor units are added.
Refer to 2.COMBINATION OF INDOOR AND OUTDOOR UNITS.
3. The location of GROUND TERMINAL is changed.
Refer to 4.OUTLINES AND DIMENSIONS.
(OC199 REVISED EDITION-A)
PU-5TJSA1PU-5TJSA2
PU-6TJSA1PU-6TJSA2
(CHANGE POINTS)
1. COMPRESSOR CONTACTOR has been changed to the one equipped THERMAL RELAY.
Refer to 5.WIRING DIAGRAM and 7.PARTS LIST for details.
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4
3 SPECIFICATIONS
Service Ref.
Power supply (phase, cycle, voltage)
External finish
Refrigerant control
Compressor
Heat exchanger
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Pipe size O.D.
Connection method
Between the indoor & outdoor unit
Input
Running current
Starting current
Model
Motor output
Starter type
Protection devices
Crankcase heater
Fan(drive) oNo.
Fan motor output
Airflow
Charge
Oil (Model)
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
OUTDOOR UNIT
REFRIGERANT
PIPING
kW
A
A
kW
kW
k/min(CFM)
dB
mm(in)
mm(in)
mm(in)
kg(lbs)
kg(lbs)
L
mm(in)
mm(in)
Notes1. Rating Conditions
(JIS B8616) Indoor : D.B. 27°C (80°F), W.B. 19°C (66°F)
Outdoor : D.B. 35°C (95°F), W.B. 24°C (75°F)
PU-5TJSA1
PU-5TJSA2
5.63
16.83
135
ZR61KC-TF5
3.5
55
114(282)
5.1(11.2)
2.130 (SONTEX 200LT)
PU-6TJSA1
PU-6TJSA2
6.15
18.70
140
ZR68KC-TF5
4.0
56
117(313)
5.7(12.6)
1.774 (SONTEX 200LT)
3, 60Hz, 220V
Munsell 5Y 7/1
Capillary tube
Hermetic
Line start
Thermal switch, HP switch, LP switch, Inner thermostat
—
Plate fin coil
Propeller (direct) o2
0.10+0.10
100(3530)
—
970(38-3/16)
345+24(13-9/16+1)
1258(49-1/2)
R-22
[9.52 (3/8)
[19.05(3/4)
Flared
Flared
Max.50m
Max.50m
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5
4OUTLINES AND DIMENSIONS
PU-5TJSA1PU-6TJSA1
PU-5TJSA2PU-6TJSA2
Unit : mm (inch)
150 10
1000For 10 units or less
300
Outdoor Unit-Necessary surrounding clearance (Concentrated installation) Outdoor Unit-Necessary surrounding clearance
The upper side must be open.
Handle for moving
138
95 Rear piping hole
23
33
Rear fresh air intake
Side air intake
7 24(1)345(13-9/16) Outlet guide
installation hole
352
Air intake
Air intake
Air outlet 970(38-3/16)
185
(7-9/32) 185
(7-9/32)
600(23-5/8)
380(14-31/32)
412(16-1/4) 1715 39.5 27.5
Terminal block for indoor and outdoor unit connection
Terminal block for power line with ground terminal
300
10
10
10 Note:Allow adequate
upper clearance
150
500
500 Service space
Handle for moving
52461
585
83 524
345
382
403
959
1258(49-1/2)
90 60524
Service panel
Handle for moving
Refrigerant-pipe flared connection [19.05 3/4F
Refrigerant-pipe flared connection [9.52 3/8F
Knock out hole for front piping (refrigerant,drainage and wiring)
Knock out hole for right piping (refrigerant, drainage and wiring)
R20
R20
60
120
4553
25 max.
Knock out holes for power line 2-[27
Standard bolt length
65
Front right piping holes- detail figures
80
17
52
57
12
R6
104 39
Bottom piping hole
2-U-shaped notched holes
Drain hole
Drain hole
2-12o23 Oval holes
(standard bolt M10)
Front opening
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6
5WIRING DIAGRAM
PU-5TJSA1PU-6TJSA1
CIRCUIT
BREAKER
WHT
T2/4
49C
49C
49C
GRY 47
T1/2
GRN/YLW
3~ (3PHASE)
220V 60Hz
POWER SUPPLY
L1
L2
L3 BLK
WHT
RED
(5A)
F3
WHT RED
A1
A2
GRY
1413 63L
52C
GRY
RED
WHT
GRY RED BLK
YLW
47
RTS
RED WHT BLK
L3/5
L2/3
L1/1
52C
C
52
T3/6
BLU
T3
T2
T1
BLK
WHT
RED
MF4
WHT
ORN
RED
BLU
WHT
YLW
BRN
BLU
MC
MF3
49F3
49F4
C4
C3
WHT
ORN
RED
BLU BLU
RED
ORN
WHT
3
1
2
4
3
1
2
4
CP
X17
X6
X14
52C P2P3P3 52C P1BA
WHT
RED
TB3
X6
2
1
*
*1
2X17X14
CP
C3, 4
F3
MC
MF3, 4
TB1
TB3
26C
49C
49F3,4
52C
63H
63L
COMPRESSOR PROTECTOR
FAN MOTOR CAPACITOR
FUSE (5A)
COMPRESSOR
FAN MOTOR
TERMINAL BLOCK (POWER SUPPLY)
TERMINAL BLOCK (CONNECTING WIRES INDOOR/OUTDOOR)
THERMAL SWITCH
INTERNAL THERMOSTAT (MC)
INTERNAL THERMOSTAT (MF3, 4)
COMPRESSOR CONTACTOR
HIGH PRESSURE SWITCH
LOW PRESSURE SWITCH
NOTES: 1.THE DOTTED LINES SHOW FIELD WIRING.
2. TO INDOOR UNIT TERMINAL BLOCK.
BLK
A
C
63H
26C
47 PHASE PROTECTOR
TB1
PHASE PROTECTOR47
TERMINAL BLOCK
(CONNECTING WIRES INDOOR/OUTDOOR)
CP
TERMINAL BLOCK(POWER SUPPLY)
COMPRESSOR
FAN MOTOR
FUSE(5A)
FAN MOTOR CAPACITOR
COMPRESSOR PROTECTOR
THERMAL RELAY51C LOW PRESSURE SWITCH63L
INTERNAL THERMOSTAT FOR MC49C
2.* TO INDOOR UNIT TERMINAL BLOCK.
NOTES: 1.THE DOTTED LINES SHOW FIELD WIRING.
HIGH PRESSURE SWITCH
COMPRESSOR CONTACTOR
INTERNAL THERMOSTAT FOR MF3,4
THERMAL SWITCH
63H
52C
49F3,4
26C
TB3
TB1
MF3,4
MC
F3
C3,4
96
95
TB1
51C
51C
T2/4
T1/2
T3/6
63H
BLK
CIRCUIT
BREAKER
WHT
49C
49C
49C
GRY
26C
GRN/YLW
3~ (3PHASE)
220V 60Hz
POWER SUPPLY
L1
L2
L3 BLK
WHT
RED
(5A)
F3
WHT RED
A1
A2
GRY
A
C
1413 63L
47
52C
GRY
RED
WHT
GRY RED BLK
YLW
47
RTS
RED WHT BLK
L3/5
L2/3
L1/1
52C
C
52
BLU
T3
T2
T1
BLK
WHT
RED
MF4
49F4
WHT
ORN
RED
BLU
WHT
ORN
RED
BLU
MC
MF3
49F3
C4
C3
WHT
ORN
RED
BLU BLU
RED
ORN
WHT
3
1
2
4
3
1
2
4
CP
X17
X6
X14
52C P2P3P3 52C P1BA
WHT
RED
TB3
X6
2
1
*
*1
2X17X14
PU-5TJSA2PU-6TJSA2
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7
6REFRIGERANT SYSTEM DIAGRAM
PU-5TJSA1PU-6TJSA1
PU-5TJSA2PU-6TJSA2
Outdoor heat
exchanger
Ball
valve
Ball valve
(with service port)
High pressure
switch
Compressor
Accumulator
DPR
Capillary tube
PU-5TJSA1 (O.D. 4.0 oI.D. 2.4 o400)
PU-5TJSA2
PU-6TJSA1(O.D. 4.0 oI.D. 2.4 o200)
PU-6TJSA2
Capillary tube
PU-5TJSA1PU-5TJSA2
(O.D. 4.0 oI.D. 2.4 o840)o2pcs
PU-6TJSA1PU-6TJSA2
(O.D. 4.0 oI.D. 2.4 o740)o2pcs
[9.52
(3/8)
[19.05
(3/4)
Check plug
Charge
plug
: flow of refrigerant
Strainer
Low pressure
switch
Strainer
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8
7PARTS LIST
STRUCTURAL PARTS
PU-5TJSA PU-6TJSA
PU-5TJSA1PU-6TJSA1
PU-5TJSA2PU-6TJSA2
11
1
3
14
34
5
7
12 10
6
8
13 9
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
1
1
1
1
1
1
1
1
1
13
1
1
2
3
1
1
1
1
1
1
1
1
1
13
1
Part No. Part Name
SpecificationNo. Wiring
Diagram
Symbol
Recom-
mended
Q,ty
Price
Unit Amount
Remarks
(Drawing No.)
(BC79G510H02)
(DG79R130H01)
(Z004M203H10)
(5o10)
TJSA
TJSA1
TJSA2
TJSA
TJSA1
TJSA2
PU-5 PU-6
R01 A14 668
R01 A00 675
R01 A00 655
R01 AK6 686
R01 A14 658
—
R01 A14 682
R01 A14 661
—
T7W E03 698
R01 A14 641
T7W E00 130
—
R01 A14 662
FRONT PANEL
FAN GUARD
HANDLE
BASE
PANEL COVER
LABEL(BRAND)
REAR PANEL
SERVICE PANEL
LABEL (MITSUBISHI)
REAR GUARD
TOP PANEL
MOTOR SUPPORT
F. ST SCREW
LEFT SIDE PANEL
Q,ty/set
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9
FUNCTIONAL PARTS
PU-5TJSA
PU-5TJSA1
PU-5TJSA2
Part No. Part Name Specification No.
Q,ty/set
TJSA TJSA1TJSA2
Wining
Diagram
Symbol
Recom-
mended
Q,ty
Price
Unit Amount
PU-5
Remarks
(Drawing No.)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
MF3,4
63H
MC
26C
63L
52C
52C
C3,4
47
TB1
CP
TB3
F3
FAN MOTOR
HEAT EXCHANGER
PROPELLER FAN
NUT
HIGH PRESSURE SWITCH
COMPRESSOR
BALL VALVE
BALL VALVE
STRAINER
THERMAL SWITCH
CHARGE PLUG
DISCHARGE PRESSURE REGULATOR
CAPILLARY TUBE
CHARGE PLUG
CAPILLARY TUBE
LOW PRESSURE SWITCH
ACCUMULATOR
ACCUMULATOR
COMPRESSOR CONTACTOR
COMPRESSOR CONTACTOR
FAN MOTOR CAPACITOR
PHASE PROTECTOR
TERMINAL BLOCK
COMPRESSOR PROTECTOR
TERMINAL BLOCK
FUSE HOLDER
FUSE
PA6N100-UE
M8
CUT 3.3MPa
ZR61KC-TF5
3/8"
3/4"
{4.0o{2.4o400A
{4.0o{2.4o840A
CUT -0.03MPa
S-N25EX
MSO-N25KF
4+440V
4P (L1,L2,L3,;)
220V
2P (1,2)
250V 5A
T7W A04 763
T7W A00 408
R01 A00 115
R01 30L 097
T7W A04 208
T97 512 500
R01 943 410
R01 670 411
R01 42L 450
T7W A01 201
R01 02L 413
T7W A00 401
T7W A20 425
R01 943 413
T7W A15 425
R01 25T 209
R01 A14 440
T7W E01 440
T7W A15 708
T7W E07 708
R01 E01 255
R01 748 290
T7W 513 716
T7W 967 282
T7W 515 716
T7W 510 241
T7W 510 239
4
18
10
1
1
22
8
20
24 23 21 19 17
11
7
2
15
2
5
3
3
6
13
14
16
12
9
25
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10
FUNCTIONAL PARTS
PU-6TJSA
PU-6TJSA1
PU-6TJSA2
Part No. Part Name Specification No.
Q,ty/set
TJSA TJSA1TJSA2
Wining
Diagram
Symbol
Recom-
mended
Q,ty
Price
Unit Amount
PU-6
Remarks
(Drawing No.)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
MF3,4
63H
MC
26C
63L
52C
52C
C3,4
47
TB1
CP
TB3
F3
FAN MOTOR
HEAT EXCHANGER
PROPELLER FAN
NUT
HIGH PRESSURE SWITCH
COMPRESSOR
BALL VALVE
BALL VALVE
STRAINER
THERMAL SWITCH
CHARGE PLUG
DISCHARGE PRESSURE REGULATOR
CAPILLARY TUBE
CHARGE PLUG
CAPILLARY TUBE
LOW PRESSURE SWITCH
ACCUMULATOR
ACCUMULATOR
COMPRESSOR CONTACTOR
COMPRESSOR CONTACTOR
FAN MOTOR CAPACITOR
PHASE PROTECTOR
TERMINAL BLOCK
COMPRESSOR PROTECTOR
TERMINAL BLOCK
FUSE HOLDER
FUSE
PA6N100-UE
M8
CUT 3.3MPa
ZR68KC-TF5
3/8"
3/4"
{4.0o{2.4o200A
{4.0o{2.4o740A
CUT -0.03MPa
S-N25EX
MSO-N25KF
4+440V
4P (L1,L2,L3,;)
220V
2P (1,2)
250V 5A
T7W A04 763
T7W A01 408
R01 A00 115
R01 30L 097
T7W A04 208
T97 521 501
R01 943 410
R01 670 411
R01 42L 450
T7W A01 201
R01 02L 413
T7W A00 401
T7W A17 425
R01 943 413
T7W A16 425
R01 25T 209
R01 A14 440
T7W E01 440
T7W A15 708
T7W E07 708
R01 E01 255
R01 748 290
T7W 513 716
T7W 967 282
T7W 515 716
T7W 510 241
T7W 510 239
4
18
10
1
1
22
8
20
24 23 21 19 17
11
7
2
15
2
5
3
3
6
13
14
16
12
9
25
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