Mitsubishi Electric Mr.SLIM PUHZ-RP1.6VHA Operating manual

TECHNICAL & SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
CONTENTS
1. TECHNICAL CHANGES·································2
2. SAFETY PRECAUTION··································3
3. COMBINATION OF INDOOR AND OUTDOOR UNITS ···7
4. PART NAMES AND FUNCTIONS··················7
5. SPECIFICATIONS···········································8
6. DATA·····························································12
7. OUTLINES AND DIMENSIONS····················14
8. WIRING DIAGRAM·······································17
9. WIRING SPECIFICATIONS··························20
10. REFRIGERANT SYSTEM DIAGRAM ··············22
11. TROUBLESHOOTING···································28
12. DISASSEMBLY PROCEDURE ·····················81
13. PARTS LIST················································108
14. OPTIONAL PARTS························Back Cover
No.OC294
REVISED-EDITION-D
R410A
2004
Outdoor unit
[model names]
PUHZ-RP1.6VHA
PUHZ-RP2VHA
PUHZ-RP2.5VHA
PUHZ-RP3VHA
PUHZ-RP4VHA
PUHZ-RP5VHA
PUHZ-RP6VHA
PUHZ-RP4YHA
PUHZ-RP5YHA
PUHZ-RP6YHA
[Service Ref.]
PUHZ-RP1.6VHA
PUHZ-RP2VHA
PUHZ-RP2.5VHA
PUHZ-RP2.5VHA1
PUHZ-RP3VHA
PUHZ-RP3VHA1
PUHZ-RP4VHA
PUHZ-RP4VHA1
PUHZ-RP5VHA
PUHZ-RP5VHA1
PUHZ-RP6VHA
PUHZ-RP6VHA1
PUHZ-RP4YHA
PUHZ-RP5YHA
PUHZ-RP6YHA
Revision:
• PUHZ-RP4YHA,
PUHZ-RP5YHA,
PUHZ-RP6YHA are added in
REVISED EDITION-D.
• Some descriptions have
been modified.
• Please void OC294 REVISED
EDITION-C.
Model name
indication
PUHZ-RP2.5VHA
PUHZ-RP3VHA
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2
1 TECHNICAL CHANGES
PUHZ-RP4VHA ➞PUHZ-RP4VHA1
PUHZ-RP5VHA ➞PUHZ-RP5VHA1
PUHZ-RP6VHA ➞PUHZ-RP6VHA1
1. Reduced Design Pressure:
Design Pressure has been changed from 4.41MPa to 4.15MPa.
(High Pressure Switch has been changed.)
2. Partial Change on Refrigerant Circuit:
Only 1 distributor is adopted on the Heat Exchanger. (Previously 2)
3. Partial Change on Electrical Wiring:
Change of reactor (DCL).
Only 1 reactor (DCL) is adopted. (Previously 2)
4. New Service Parts as a result of the structural improvement:
• Power Receiver
• Separator
• Rubber Mount (for a Compressor)
• Thermistor (2 phase pipe, Outdoor temperature)
• Thermistor (Discharge)
• Linear Expansion Valve Coil
5. Reduced Refrigerant Amount
The Charged Refrigerant Amount has been reduced from 5.5kg to 5.0kg
6. Wider Operation Range:
A change is made on the Minimum Capacity.
(For details, please refer to the Service Manual for indoor units.)
PUHZ-RP2.5VHA ➞PUHZ-RP2.5VHA1
PUHZ-RP3VHA ➞PUHZ-RP3VHA1
1. The parts below have been changed.
• Thermistor (Outdoor pipe / TH3)
• Linear expansion valve coil
2. The refrigerant circuit has been changed.
• High pressure switch (4.41MPa ➞4.14MPa)
• Charge plug
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3
2 SAFETY PRECAUTION
Cautions for units utilizing refrigerant R410A
2-1. CAUTIONS RELATED TO NEW REFRIGERANT
Use new refrigerant pipes.
Make sure that the inside and outside of refrige-
rant piping is clean and it has no contamination
such as sulfur hazardous for use, oxides, dirt,
shaving particles, etc.
In addition, use pipes with specified thickness.
Store the piping to be used during installation
indoors and keep both ends of the piping sealed
until just before brazing. (Leave elbow joints, etc.
in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small
amount) as the refrigerant oil applied to flares
and flange connections.
In case of using the existing pipes for R22, be careful with
the followings.
· For RP4, 5 and 6, be sure to perform replacement opera-
tion before test run.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige-
rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Keep the tools with care.
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera-
nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterio-
ration of refrigerant oil etc.
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
If large amount of mineral oil enter, that can cause deterio-
ration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
[1] Cautions for service
(1) Perform service after collecting the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
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4
Gravimeter
Unit
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Specifications
1Gauge manifold ·Only for R410A
·Use the existing fitting specifications. (UNF1/2)
·Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3Electronic scale
4Gas leak detector ·Use the detector for R134a, R407C or R410A.
5Adaptor for reverse flow check ·Attach on vacuum pump.
6Refrigerant charge base
7Refrigerant cylinder ·Only for R410A Top of cylinder (Pink)
Cylinder with syphon
8Refrigerant recovery equipment
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5
2-2. CHANGED POINT
•Precautions when reusing existing R22 refrigerant pipes
(1) Flowchart
Connecting a new air conditioner
1Flaring work should be done so that flare meets the dimension for R410A.
Use flare nut provided with indoor and outdoor unit.
2When using gas piping of [19.05mm for RP4, 5 or 6.
Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
WThis is to keep the pressure on pipes within permissible range.
●Use different diameter joint or adjust the piping size by brazing.
3When using pipes larger than specified size for RP1.6, 2, 2.5 or 3.
Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
W
This is to prevent oil flow ratio from lowering due to the decrease in flowing refrigerant.
●Use different diameter joint or adjust the piping size by brazing.
4When existing pipes are specified size.
The pipes can be reused referring to table 1 on page 18.
●Use different diameter joint or adjust the piping size by brazing.
★When using existing pipes for RP4, 5 and 6.
Make sure that DIP SW8-2 on outdoor unit controller board is set to ON and perform
replacement operation.
wChemical compounds containing chlorine left in existing pipes are collected by rep-
lace filter.
●The air conditioner automatically performs cooling operation through replace filter
for about 2 hours.
Measure the existing pipe thickness and check for damage.
Check if existing air conditioner can operate.
Existing air conditioner can
operate.
Disconnect existing air con-
ditioner from piping.
Existing pipes can be reused.
In case the unit is RP1.6, 2,
2.5 ro 3 which utilizes AB oil.
In case the unit is RP4, 5
or 6 which utilize ester oil.
Perform cooling operation
for about 30 minutes and
then do a pump down work.
Use a refrigerant recovery
equipment to collect the re-
frigerant.
Check the oil condition
when collecting the refrige-
rant.
Disconnect existing air conditioner
from pipes and clean pipes using
cleaning device.
Existing air conditioner
cannot operate.
The existing pipe thickness meets speci-
fications and the pipes are not damaged.
The existing pipe thickness does not meet
specifications or the pipes are damaged.
Oil is clean.
Connect a new air conditioner. Connect a new air conditioner.
Perform replacement operation.
Oil is dirty.
Attach a filter drier.
When the compressor bearings
are glazed, rotation scratches
are present, or the compressor
breaks down, iron particles or
oil deterioration will blacken the
oil.
·When performing replacement operation, make sure that DIP SW8-2 on outdoor unit controller board is
set to ON.
wChemical compounds containing chlorine left in existing pipes are collected by replace filter.
●The air conditioner automatically performs cooling operation through replace filter for about 2 hours.
Existing pipes cannot be
reused. Use new pipes.
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6
(2) Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.
1Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7mm or below.)
2Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,
R410A is a refrigerant, which has higher risk of leakage because of its working pressure higher than that of other refriger-
ants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A have been speci-
fied separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also
have partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring
dimensions for R410A below. For 1/2” and 5/8”, the dimension B changes.
Use torque wrench corresponding to each dimension.
3Tools for R410A (The following table shows whether conventional tools can be used or not.)
1/4”
3/8”
1/2”
5/8”
3/4”
6.35
9.52
12.70
15.88
19.05
0.8
0.8
0.8
1.0
—
0.8
0.8
0.8
1.0
1.0
Nominal
dimensions
Diagram below: Piping diameter and thickness
Outside
diameter (mm)
Thickness (mm)
R410A R22
1/4”
3/8”
1/2”
5/8”
3/4”
6.35
9.52
12.70
15.88
19.05
9.1
13.2
16.6
19.7
—
9.0
13.0
16.2
19.4
23.3
Nominal
dimensions
Flare cutting dimensions
Outside
diameter Dimension A ( )
+0
-0.4
(mm)
R410A R22
1/4”
3/8”
1/2”
5/8”
3/4”
6.35
9.52
12.70
15.88
19.05
17.0
22.0
26.0
29.0
—
17.0
22.0
24.0
27.0
36.0
Nominal
dimensions
Flare nut dimensions
Outside
diameter Dimension B (mm)
R410A
w
w36.0mm for
indoor unit
of RP4, 5
and 6
R22
Gauge manifold
Charge hose
Gas leak detector
Refrigerant recovery equipment
Refrigerant cylinder
Applied oil
Safety charger
Charge valve
Vacuum pump
Flare tool
Bender
Pipe cutter
Welder and nitrogen gas cylinder
Refrigerant charging scale
Vacuum gauge or thermis-
tor vacuum gauge and
vacuum valve
Charging cylinder
Air purge and refrigerant charge
Operation check and the two above
Gas leak check
Collection of refrigerant
Refrigerant charge
Apply to flared section
Prevent compressor malfunction
when charging refrigerant by
spraying liquid refrigerant
Prevent gas from blowing out
when detaching charge hose
Vacuum drying and air
purge
Flaring work of piping
Bend the pipes
Cut the pipes
Weld the pipes
Charge refrigerant
Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refri-
gerant to thermistor vacuum gauge)
Charge refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Tool for HFC refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Ester oil and alkylbenzene
oil (minimum amount)
Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can
be used if equipped with adop-
ter for reverse flow check
Tools for other refrigerants
can be used by adjusting
flaring dimension
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants
can be used
Tool exclusive for R410A
Tools and materials Use R410A tools Can R22 tools be used?
(Usable if equipped
with adopter for rever-
se flow)
(Usable by adjusting
flaring dimension)
Can R407C tools be used?
Ester oil:
Alkylbenzene oil: minimum amount
(Usable if equipped
with adopter for rever-
se flow)
(Usable by adjusting
flaring dimension)
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
Dimension A
Dimension B
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7
3 COMBINATION OF INDOOR AND OUTDOOR UNITS
4 PART NAMES AND FUNCTIONS
CHARGELESS SYSTEM
PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT.
(Max.30m(PUHZ-RP1.6~RP6))
The refrigerant circuit with LEV(Linear Expansion Valve) and power receiver always control the optimal refrigerant
level regardless of the length (30m max. and 5m min.) of piping. The additional refrigerant charging work during
installation often causes problems. Heretofore it is completely eliminated. This unique system improves the quality
and reliability of the work done.It also helps to speed up the installation time.
PUHZ-RP2.5VHA PUHZ-RP2.5VHA1
PUHZ-RP3VHA PUHZ-RP3VHA1
PUHZ-RP4VHA PUHZ-RP4VHA1
PUHZ-RP5VHA PUHZ-RP5VHA1
PUHZ-RP6VHA PUHZ-RP6VHA1
PUHZ-RP4YHA
PUHZ-RP5YHA
PUHZ-RP6YHA
Heat pump type
Outdoor unit
PUHZ-RP
PEAD-RP·EA.UK
PEAD-RP·EA1.UK
PLA-RP·AA.UK
PLA-RP·AA1.UK
PEAD-RP·GA.UK
PLA-RP·AA
PLA-RP·AA1
—
—
OC293
REVISED EDITION-B
OC297
REVISED EDITION-D
PKA-RP·GAL
OC301
REVISED EDITION-A
PKA-RP·FAL
OC305
PCA-RP·GA OC311
Indoor unit
Service
Manual No.
Service Ref. 4 5
Heat pump without electric heater
VHA
VHA1
VHA
VHA1
YHA
VHA
VHA1
YHA
VHA
VHA1
YHA
6
3
2 2.5
VHA VHA VHA
VHA1
1.6
— —
—
—
—
—
—
— ———
———
PUHZ-RP1.6VHA
PUHZ-RP2VHA
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8
5 SPECIFICATIONS
A
kW
W
kW
K
/min(CFM )
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
L
mm(in.)
mm(in.)
Power supply (phase, cycle, voltage)
Running current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) oNo.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Function
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Notes1.Rating Conditions (ISO5151/13253 T1)
Cooling : Indoor : D.B. 27˚C(80˚F), W.B. 19˚C(66˚F) Outdoor : D.B. 35˚C(95˚F), W.B. 24˚C(75˚F)
Heating : Indoor : D.B. 20˚C(68˚F) Outdoor : D.B. 7˚C(45˚F), W.B. 6˚C(43˚F)
Refrigerant piping length (one way) : 5m (16ft)
3. Guaranteed voltage
198~264V, 50Hz
4. Above data based on indicated voltage
Indoor Unit 1 phase 230V 50Hz
Outdoor Unit 1 phase 230V 50Hz
5. Refer to the service manual of indoor unit for tha indoor unit's specifications.
2. Guaranteed operating range
Upper limit
Lower limit
Upper limit
Lower limit
Indoor
D.B. 35˚C, W.B. 22.5˚C
D.B. 19˚C, W.B. 15˚C
D.B. 28˚C
D.B. 17˚C
Outdoor
D.B. 46˚C
D.B. -5˚C
D.B. 21˚C, W.B. 15˚C
D.B. -11˚C, W.B. -12˚C
Cooling
Heating
Service Ref. PUHZ-RP1.6VHA PUHZ-RP2VHA
Cooling
4.01
0.8
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
SNB130FLBH
Line start
—
Plate fin coil
Propeller fan o1
0.043
35(1,240)
Reverse cycle
44
46
800(31-1/2)
330+23(11-13/16+7/8)
600(23-5/8)
45(99)
R410A
2.5(5.5)
0.45(NEO22)
6.35(1/4)
12.7(1/2)
Flared
Flared
Max. 30m
Max. 50m
Heating
4.23
Cooling
6.16
1.1
Heating
6.47
HP switch
Discharge thermo HP switch Discharge thermo
Single, 50Hz, 220/230/240V
OUTDOOR UNIT
REFRIGERANT PIPING
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9
A
kW
W
kW
K
/min(CFM )
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
L
mm(in.)
mm(in.)
Power supply (phase, cycle, voltage)
Running current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) oNo.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Function
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Notes1.Rating Conditions (ISO5151/13253 T1)
Cooling : Indoor : D.B. 27˚C(80˚F), W.B. 19˚C(66˚F) Outdoor : D.B. 35˚C(95˚F), W.B. 24˚C(75˚F)
Heating : Indoor : D.B. 20˚C(68˚F) Outdoor : D.B. 7˚C(45˚F), W.B. 6˚C(43˚F)
Refrigerant piping length (one way) : 5m (16ft)
3. Guaranteed voltage
360~440V, 50Hz
4. Above data based on indicated voltage
Indoor Unit 1 phase 230V 50Hz
Outdoor Unit 1 phase 230V 50Hz
5. Refer to the service manual of indoor unit for tha indoor unit's specifications.
2. Guaranteed operating range
Upper limit
Lower limit
Upper limit
Lower limit
Indoor
D.B. 35˚C, W.B. 22.5˚C
D.B. 19˚C, W.B. 15˚C
D.B. 28˚C
D.B. 17˚C
Outdoor
D.B. 46˚C
D.B. -5˚C
D.B. 21˚C, W.B. 15˚C
D.B. -11˚C, W.B. -12˚C
Cooling
Heating
Service Ref. PUHZ-RP4VHA
PUHZ-RP4VHA1
PUHZ-RP3VHA
PUHZ-RP3VHA1
PUHZ-RP2.5VHA
PUHZ-RP2.5VHA1Cooling
8.04
TNB220FMBH
Propeller fan o1
0.060
55(1,940)
47
48
943(37-1/8)
75(165)
3.5(7.7)
0.87(NEO22)
Max. 50m
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Line start
—
Plate fin coil
Reverse cycle
950(37-3/8)
330+30(13+1-3/16)
R410A
9.52(3/8)
15.88(5/8)
Flared
Flared
Max. 30m
Heating
9.74
Cooling
6.61
Heating
7.50
Cooling
12.33
ANV33FDAMT
1.9
Propeller fan o2
0.060+0.060
100(3,530)
49
51
1,350(53-1/8)
121(267)
5.5(12.1)·····RP4VHA
5.0(11.0)·····RP4VHA1
1.40(MEL56)
Max. 75m
Heating
13.94
HP switch
Discharge thermo HP switch
LP switch
Discharge thermo
Single, 50Hz, 220/230/240V
OUTDOOR UNIT
REFRIGERANT PIPING
1.61.4
OC294-D-1.qxp 05.3.9 11:01 AM Page 9

10
Single, 50Hz, 220/230/240V
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
ANV33FDAMT
Line start
HP switch, LP switch, Discharge thermo
—
Plate fin coil
Propeller fan o2
0.060 +0.060
100(3,530)
Reverse cycle
50
52
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
121(267)
R410A
5.5(12.1)·····RP5, 6VHA
5.0(11.0)·····RP5, 6VHA1
1.40(MEL56)
9.52(3/8)
15.88(5/8)
Flared
Flared
Max. 30m
Max. 75m
A
kW
W
kW
K
/min(CFM )
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
L
mm(in.)
mm(in.)
Power supply (phase, cycle, voltage)
Running current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) oNo.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Function
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Notes1.Rating Conditions (ISO5151/13253 T1)
Cooling : Indoor : D.B. 27˚C(80˚F), W.B. 19˚C(66˚F) Outdoor : D.B. 35˚C(95˚F), W.B. 24˚C(75˚F)
Heating : Indoor : D.B. 20˚C(68˚F) Outdoor : D.B. 7˚C(45˚F), W.B. 6˚C(43˚F)
Refrigerant piping length (one way) : 5m (16ft)
3. Guaranteed voltage
198~264V, 50Hz
4. Above data based on indicated voltage
Indoor Unit 1 phase 230V 50Hz
Outdoor Unit 1 phase 230V 50Hz
5. Refer to the service manual of indoor unit for tha indoor unit's specifications.
2. Guaranteed operating range
Upper limit
Lower limit
Upper limit
Lower limit
Indoor
D.B. 35˚C, W.B. 22.5˚C
D.B. 19˚C, W.B. 15˚C
D.B. 28˚C
D.B. 17˚C
Outdoor
D.B. 46˚C
D.B. -5˚C
D.B. 21˚C, W.B. 15˚C
D.B. -11˚C, W.B. -12˚C
Cooling
Heating
Service Ref. Cooling
15.80
2.4
Heating
17.50
Cooling
20.73
2.9
Heating
20.37
OUTDOOR UNIT
REFRIGERANT PIPING
PUHZ-RP6VHA
PUHZ-RP6VHA1
PUHZ-RP5VHA
PUHZ-RP5VHA1
OC294-D-1.qxp 05.3.9 11:01 AM Page 10

11
A
kW
W
kW
K
/min(CFM )
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
L
mm(in.)
mm(in.)
Power supply (phase, cycle, voltage)
Running current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) oNo.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Function
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Notes1.Rating Conditions (ISO5151/13253 T1)
Cooling : Indoor : D.B. 27˚C(80˚F), W.B. 19˚C(66˚F) Outdoor : D.B. 35˚C(95˚F), W.B. 24˚C(75˚F)
Heating : Indoor : D.B. 20˚C(68˚F) Outdoor : D.B. 7˚C(45˚F), W.B. 6˚C(43˚F)
Refrigerant piping length (one way) : 5m (16ft)
3. Guaranteed voltage
342~456V, 50Hz
4. Above data based on indicated voltage
Indoor Unit 1 phase 230V 50Hz
Outdoor Unit 3 phase 400V 50Hz
5. Refer to the service manual of indoor unit for tha indoor unit's specifications.
2. Guaranteed operating range
Upper limit
Lower limit
Upper limit
Lower limit
Indoor
D.B. 35˚C, W.B. 22.5˚C
D.B. 19˚C, W.B. 15˚C
D.B. 28˚C
D.B. 17˚C
Outdoor
D.B. 46˚C
D.B. -5˚C
D.B. 21˚C, W.B. 15˚C
D.B. -11˚C, W.B. -12˚C
Cooling
Heating
Service Ref. PUHZ-RP6YHAPUHZ-RP5YHA
PUHZ-RP4YHA Cooling
4.85
49
51
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Line start
—
Plate fin coil
Propeller fan o2
0.060+0.060
100(3,530)
Reverse cycle
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
135(298)
R410A
5.0(11.0)
1.40(MEL56)
9.52(3/8)
15.88(5/8)
Flared
Flared
Max. 30m
Max. 75m
Heating
5.41
Cooling
3.79
Heating
4.33
Cooling
6.49
2.9
Heating
6.37
HP switch
LP switch
Discharge thermo
3phase, 50Hz, 400V
OUTDOOR UNIT
REFRIGERANT PIPING
2.41.9 ANV33FDBMT
50
52
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12
6 DATA
6-1. REFILLING REFRIGERANT CHARGE (R410A : kg)
6-2. COMPRESSOR TECHNICAL DATA
Piping length (one way)
10m 20m 30m 40m 50m Factory
charged
2.1
2.1
3.1
3.1
5.1
5.1
5.1
4.6
4.6
4.6
2.3
2.3
3.3
3.3
5.3
5.3
5.3
4.8
4.8
4.8
2.5
2.5
3.5
3.5
5.5
5.5
5.5
5.0
5.0
5.0
2.7
2.7
4.1
4.1
6.1
6.1
6.1
5.6
5.6
5.6
2.9
2.9
4.7
4.7
6.7
6.7
6.7
6.2
6.2
6.2
60m
—
—
—
—
7.3
7.3
7.3
6.8
6.8
6.8
75m
—
—
—
—
7.9
7.9
7.9
7.4
7.4
7.4
2.5
2.5
3.5
3.5
5.5
5.5
5.5
5.0
5.0
5.0
Service Ref.
PUHZ-RP4VHA
PUHZ-RP5VHA
PUHZ-RP1.6VHA
PUHZ-RP2VHA
PUHZ-RP2.5VHA
PUHZ-RP2.5VHA1
PUHZ-RP3VHA
PUHZ-RP3VHA1
PUHZ-RP4VHA1
PUHZ-RP4YHA
PUHZ-RP5VHA1
PUHZ-RP5YHA
PUHZ-RP6VHA1
PUHZ-RP6YHA
PUHZ-RP6VHA
U-V
U-W
W-V
Unit
Compressor model
Winding
Resistance
( ")
ANV33FDAMT
(at 20°C)
0.266
0.266
0.266
SNB130FLBH
0.300 ~ 0.340
0.300 ~ 0.340
0.300 ~ 0.340
PUHZ-RP4,5,6VHA
ANV33FDBMT
1.064
1.064
1.064
PUHZ-RP4,5,6YHA
PUHZ-RP1.6,2VHA
TNB220FMBH
0.865 ~ 0.895
0.865 ~ 0.895
0.865 ~ 0.895
PUHZ-RP2.5,3VHA
Longer pipe than 30m, additional charge is
required.
OC294-D-1.qxp 05.3.9 11:01 AM Page 12

13
1.5m
1m
MICROPHONE
UNIT
GROUND
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
PUHZ-RP2.5VHA, VHA1
PUHZ-RP3VHA, VHA1
COOLING
MODE
HEATING
47
SPL(dB)
48
LINE
6-3. NOISE CRITERION CURVES
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-RP4VHA, VHA1
PUHZ-RP4YHA
COOLING
MODE
HEATING
49
SPL(dB)
51
LINE
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-RP5VHA, VHA1
PUHZ-RP6VHA, VHA1
PUHZ-RP5YHA
PUHZ-RP6YHA
COOLING
MODE
HEATING
50
SPL(dB)
52
LINE
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
PUHZ-RP1.6VHA
PUHZ-RP2VHA
COOLING
MODE
HEATING
44
SPL(dB)
46
LINE
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14
7 OUTLINES AND DIMENSIONS
PUHZ-RP1.6VHA
PUHZ-RP2VHA
Service panel
for charge plug
w1 In the place where short cycle tends to occur, cooling and heating
capacity and power consumption might get lowered 10%. Air outlet
guide (optional PAC-SG58SG) will help them improve.
w2 If air discharges to the wall, the surface might get stained.
Minimum installation space for outdoor unit
100 mm or more as long as
no obstacle is placed on the
rear and light-and-left sides
of the unit.
2 sides should be open in
the right, left and rear side.
w2
w1
100 mm or more
500 mm or more
Basically open
100 mm or more
Free space around the outdoor unit
(basic example)
350 mm or more
w1
Air intake
Air discharge
Air intake
Connection for
gas pipe
Service port
Connection for
liquid pipe
Service panel
4-10 o21 oval hole
(M10 foundation bolt)
[33 drain hole
[33 drain hole
43.6
152
155
400
347.5
45.4
365
330
300
40
Handle for
moving
600
10
300
150
287.5
Installation bolt pitch: 500
800
69
35
43
183
90
155
23
32.5
18
1. FOUNDATION BOLTS 2. PIPING-WIRING DIRECTION
Piping and wiring connection can
be made from the rear direction only.
3. ATTACHING THE CONDUIT
In order to attach the conduit, it is
necessary to fix the metal plate with
2 screws to the back panel. Procure
the metal plate and make screw holes
locally. It is recommended to use the
metal plate shown below. Align the
metal plate to the marks on the unit
and attach it.
<Foundation bolt height>
Please secure the unit firmly
with 4 foundation (M10) bolts.
(Bolts, washer and nut must
be purchased locally.)
18 or below
40
20
60
80
wConduit hole
wThe position and the size of
conduit hole depend on the
conduit to be used.
Holes for metal plate fixing screw
wThe size of hole depends on the
screw to be used.
FOUNDATION
Unit : mm
OC294-D-1.qxp 05.3.9 11:01 AM Page 14

15
Unit : mm
PUHZ-RP2.5VHA
PUHZ-RP2.5VHA1
PUHZ-RP3VHA
PUHZ-RP3VHA1
Over 10mm
F R E E
Over 500mm Over 100mm
Over 10mm
OC294-D-1.qxp 05.3.9 11:01 AM Page 15

2
1
Handle for moving
Service panel
Handle for moving
Handle for moving
Rear Air Intake
Air intake
Rear piping cover
Front piping cover
Side Air Intake
Handle for moving
Piping Knock-Out Hole Details
Example of Notes
• • •
Refrigerant GAS pipe connction (FLARE)[15.88 (5/8F)
• • •
Refrigerant LIQUID pipe connection (FLARE)[9.52 (3/8F)
w1
• • •
Indication of STOP VALVE connection location.
1
2
Side Air Intake
Rear Air Intake
Air Discharge
600175 175
37028 19
45
5653
66 42
417
330
Installation Feet
2-12o36 Oval holes (Foundation Bolt M10)
2-U Shaped notched holes (Foundation Bolt M10)
30
637323 5527
92
65
4045
Power supply wiring hole (2-[27Knock-Out)
Rear trunking hole (Knock-Out)
Rear piping hole (Knock-Out)
[92
922723
6373
4075
92
5519
Power supply wiring hole (2-[27Knock-Out)
Right trunking hole (Knock-Out)
Right piping hole (Knock-Out)
[92
637323 5527
40 45
65
92
Power supply wiring hole (2-[27Knock-Out)
Front trunking hole (Knock-Out)
Front piping hole (Knock-Out)
[92
81 219
14514522030 145
71
71
Drain hole (5-[33)
Bottom piping hole (Knock-Out)
A
322
635371
w1 443
w1 447
950
23
1350
Handle for moving
Earth terminal
Terminal connection
Left • • • Power supply wiring Right • • Indoor/Outdoor wiring
A
1,076
930
RP·VHA RP·VHA1
RP·YHA
16
PUHZ-RP4VHA PUHZ-RP4YHA
PUHZ-RP4VHA1PUHZ-RP5YHA
PUHZ-RP5VHA PUHZ-RP6YHA
PUHZ-RP5VHA1
PUHZ-RP6VHA
PUHZ-RP6VHA1
Unit : mm
Over
Over
Over
Over
Less than
Piping and wiring connections can be made from 4 directions: FRONT,Right,Rear and Below.
4 PIPING-WIRING DIRECTIONS
3 FOUNDATION BOLTS2 SERVICE SPACE
1 FREE SPACE (Around the unit)
Please secure the unit firmly with 4 foundation (M10) bolts. (Bolts and washers must be purchased locally.)
<Foundation bolt height>
Dimensions of space needed for service access are shown in the below diagram.
The diagram below shows a basic example. Explantion of particular details are given in the installation manuals etc.
FREE
Over 10mm Over 10mm
Over 150mm
Over 150mm
30
FOUNDATION
10
500
500 100
Service space
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17
8WIRING DIAGRAM
PUHZ-RP1.6VHA
PUHZ-RP2VHA
PUHZ-RP2.5VHA
PUHZ-RP2.5VHA1
PUHZ-RP3VHA
PUHZ-RP3VHA1
MODELS
SW6
W1 MODEL SELECT
1.6V
2V
MODELS
SW6
2.5V
3V
1
ON
OFF 23456
1
ON
OFF 23456
1
ON
OFF 23456
1
ON
OFF 23456
W1
W2
W2 Only PUHZ-RP2.5, 3VHA.
OC294-D-1.qxp 05.3.9 11:01 AM Page 17

18
PUHZ-RP4VHA
PUHZ-RP4VHA1
PUHZ-RP5VHA
PUHZ-RP5VHA1
PUHZ-RP6VHA
PUHZ-RP6VHA1
W1
MODELS
SW6
W1 MODEL SELECT
4V
5V
6V
1
ON
OFF 23456
1
ON
OFF 23456
1
ON
OFF 23456
Only PUHZ-RP4VHA1
PUHZ-RP5VHA1
PUHZ-RP6VHA1
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19
PUHZ-RP4YHA
PUHZ-RP5YHA
PUHZ-RP6YHA
TB1
MC
MF1,MF2
21S4
63H
63L
TH3
TH4
TH6
TH7
LEV
ACL1~ACL4
Terminal Block <Power Supply >
TB7 Terminal Block <M-NET connection >
CN5 Connector <Transmission>
CND Connector <Power Supply>
CN2M Connector <M-NET communication>
SW1 Switch <Status of communication>
SW11 Switch <Address setting: 1st digit>
SW12 Switch <Address setting. 2nd digit >
LED1 LED <Power Supply: DC5V>
LED2 LED <Connection to Outdoor Unit>
LED3 LED <Transmission: Sending>
LED4 LED <Transmission: Receiving>
LED5 LED <Power Supply: DC12V>
TB2 Terminal Block <Indoor/Outdoor >
Motor for Compressor
Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch
SV Solenoid Valve (Bypass Valve)
Low Pressure Switch
Thermistor <Outdoor Pipe>
Thermistor <Discharge>
Thermistor <Outdoor 2-Phase Pipe>
Thermistor <Outdoor>
Linear Expansion Valve
Reactor
RS Rush Current Protect Resistor
CB1,CB2 Main Smoothing Capacitor
CK Capacitor
Power Circuit Board
Connection Terminal <U/V/W-Phase>
Connector
Connector
P.B.
TB-U/V/W
Noise Filter Circuit Board
Connection Terminal <L1/L2/L3/N-Power Supply>
N.F.
LI1/LI2/LI3/NI
Connection Terminal <L1/L2/L3/N-Power Supply>
LO1/LO2/LO3/NO
Controller Circuit Board
Switch <Pump Down>
Connector <Emergency Operation>
Switch <Function Switch>
SW8
SWP
CN31
C.B.
CN2
CNAC1 ConnectorCNAC2 ConnectorCNCT ConnectorCNDC
ConnectorN-IN ConnectorCK-OU ConnectorCN7
ConnectorCNL Connection Terminal <Ground>GD1
Connection Terminal <L1-Power Supply>L1-A1/IN
SYMBOL
M-NET ADAPTER
NAME SYMBOL NAME SYMBOL NAME
Connection Terminal
TB-P2 Connection Terminal
TB-C1 Connection Terminal
TB-N1
ConnectorCN4 ConnectorCN5 ConnectorCN7
Current Trans
CT1, CT2
Connection Terminal <L1/L2/L3-Power Supply>
TB-L1/L2/L3
Switch <Function Switch>
SW9
Switch <Model Select>
SW10
Connection Terminal <L1-Power Supply>L1-A2/OU Connection Terminal <L2-Power Supply>L2-A2/OU Connection Terminal <L3-Power Supply>L3-A2/OU
Converter Circuit Board
CONV.B
FUSE <6.3 A>
Switch
<Forced Defrost, Defect History Record
Reset, Refrigerant Adress>
Switch <Function Switch>
Switch <Function Switch>
F1,F2
SW1
SW5 Switch <Model Select>
SW6
SW7
FUSE <6.3 A>
F3,F4
Switch <Test Operation>
SW4
CNAC
CNDC
CNS Connector
Connector
Connector
CN2 Connector
CN4 Connector
LEV-A/LEV-B
Connector <LEV>
63H Connector <High Pressure Switch>
63L Connector <Low Pressure Switch>
TH3 Connector <Thermistor>
TH4 Connector <Thermistor>
TH7/6 Connector <Thermistor>
CNF1/CNF2
Connector <Fan Motor Operation>
LED1/LED2
LED <Operatiion Inspection Indicators>
21S4 Connector <Four-Way Valve>
CNM
SV2
CNMNT
CNVMNT
Connector <A-Control Service Inspection Kit>
Connector <Bypass Valve>
Connector <Connect to Optional M-NET Adapter Board>
Connector <Connect to Optional M-NET Adapter Board>
CN3S Connector < Connection for Option>
CNDM Connector < Connection for Option>
CN51 Connector < Connection for Option>
SS Connector <Connection for Option>
LEV-A
(WHT)
LEV
4 5 6321
31
321
3
321
321
3 1
31
2121
21
13
LEV-B
(RED)
LEV
4 5 6321
CNVMNT
(WHT)
CN4
(WHT)
CNMNT
(WHT)
CNM
CN3S
(WHT)
CNDM
(WHT)
CN51
(WHT)
321
321321
4 5321
4 5321
CN5
(WHT)
1 2 3
LED2
SW1SW11
SW12
LED3
LED4
TB7
LED1 LED5
45321
21
CND
(WHT)
CN2M
(WHT)
M-NET
A B S
M-NET ADAPTER (OPTION)
SW7 SW6
SW1
SW9
SW4
SW10
SWP SW5SW8
CN31
w1
w1
1110 12 13 14 65 7 8 91 2 3 4
65 71 2 3 4
65 71 2 3 4
1 2
3 4
2 1
LED1
LED2
TH7/6
(RED)
CN3N
63L
(RED)
63H
(YLW)
TH3
(WHT)
CNS
(WHT)
13
21S4
(GRN)
TH4
(WHT)
TH7 TH6 TH3 TH4 63H 63L
4321 21 21
4 5 6 71
4 5 6 71
MF1
TRANS
MF2
CNF1
(WHT)
CNF2
(WHT)
13
CNDC
(PNK)
CN2
(WHT)
CNAC
(WHT)
21S4
13
SV2
(BLU)
X55 X51 X52
13
SS
(WHT)
SV
+
-
-
+
ACL1
ACL2
ACL3
ACL4
CN7
(WHT) CN2 (WHT) CT2
TB-P2
CB1 CB2 CK
TB-C1
L3-OU
L2-OU
L1-OU
L3-A2
L2-A2 L1-A2
L1-A1 L1-IN
N-IN
CK-OU
TB-N1
TB-W BLK
WHT
RED
BLK
WHT
RED
BLK
BLU
WHT
RED
BLK
BLU
WHT
RED
TB-V
TB-U
TB-L3
TB-L2
TB-L1
CT1
W
VU
MC
CN4
(WHT)
RED
ORN
CNAC1
(WHT)
CN7
(WHT)
CN5
(RED)
CNCT
(RED) CNAC2
(RED)
CNL
(BLU)
31
CNDC
(PNK)
RS
P.B.
C.B.
N.F.
CONV.B.
LO1
GD1 GD2
LO2
LO3
NO
LI1
LI2
LI3
NI
L1
L2
L3
N
TB1
NO FUSE
BREAKER
TB2
S1
S2
S3
POWER SUPPLY
3N~
400V
50Hz
INDOOR
UNIT
12
F2
F5
F1
F3
F4
31
MODELS
RP4Y
SW6 SW10
RP5Y
RP6Y
<w1 MODEL SELECT>
ON
OFF 123456 ON OFF 12
ON
OFF 12
ON
OFF 12
ON
OFF 123456
ON
OFF 123456
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20
9WIRING SPECIFICATIONS
✽1 : In case that cable with stripe of yellow and green is available.
✽2 : In the flat cables are connected as this picture, they can be used up to 30m.
✽3 : In case of regular polarity connection (S1-S2-S3), wire size is 1.5mm2.
✽4 : In case of regular polarity connection (S1-S2-S3).
✽5 : Mentioned cable length is just a reference value.
It may be different depending on the condition of installation, humidity or materials, etc.
The cable shall not be lighter than design 245 IEC or 227 IEC.
The cable length may vary depending on the condition of installation, humidity or materials, etc.
Cross section
of cable
Round 2.5
2.5
1.5
2.5
3
3
4
4
(30)
✽1
(18)
✽3
30
✽4
Not
applicable
✽2
Flat
Flat
Round
Wire size
(mm2)Number
of wires
Clockwise : S1-S2-S3
Clockwise : S1-S2-S3-Open
Connect S1 and S3 to the opposite angle
Not applicable
(Because center wire has no cover finish)
From left to right : S1-Open-S2-S3
Polarity L(m) ✽5
(3C Flat cable ✕2)
S1 S2 S3
Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate
connections).
Intermediate connections can lead to communication errors if water enters the cables and causes
insufficient insulation to ground or a poor electrical contact at the intermediate connection point.
(If an intermediate connection is necessary, be sure to take measures to prevent water from entering
the cables.)
Indoor unit – Outdoor unit wiring for PUHZ-RP1.6-6VHA and PUHZ-RP1.6-6VHA1
OC294-D-1.qxp 05.3.9 11:01 AM Page 20