Mitsubishi Electric AE-200A User manual

Air Conditioning Control System
Centralized Controller
AE-200A/AE-50A
AE-200E/AE-50E
Before installing the controller, please read this Installation Manual carefully to ensure proper operation.
Retain this manual for future reference.
Installation Manual
Safety notes are marked with WARNING
or CAUTION, depending on the severity
of possible consequences that may result
when the instructions are not followed
exactly as stated.
Proper installation is important for your
safety and proper functioning of the units.
Thoroughly read the following safety
precautions prior to installation.
Contents
1. Safety precautions ..............................................................2
1-1. General precautions ...................................................................2
1-2. Precautions for unit installation...................................................3
1-3. Precautions for electrical wiring ..................................................3
1-4. Precautions for relocating or repairing the unit ...........................4
1-5. Additional precautions.................................................................4
2. Introduction .........................................................................6
2-1. Part names .................................................................................6
3. Package contents ...............................................................8
4. Specifications....................................................................10
4-1. Product specifications...............................................................10
4-2. External dimensions .................................................................11
5. System configuration ........................................................12
5-1. System configuration example..................................................12
5-2. Number of connectable units ....................................................16
5-3. Setting M-NET address for various devices..............................17
5-4. M-NET system setting example................................................19
6. Installation.........................................................................21
6-1. Installation methods..................................................................21
6-2. Items not included.....................................................................22
6-3. Items sold separately................................................................22
6-4. M-NET transmission cable length.............................................23
6-5. Installation space ......................................................................24
6-6. Installation procedures..............................................................24
7. Wiring connections ...........................................................27
7-1. Removing/reinstalling the service cover ...................................27
7-2. Connecting AC power cables and M-NET transmission
cables .......................................................................................27
7-3. Connecting the LAN cable ........................................................29
8. Initial settings ....................................................................30
9. Test run .............................................................................31
9-1. Collective operation ON/OFF....................................................31
10. External input/output.........................................................32
10-1. External signal input function..................................................32
10-2. External signal output function................................................35
11. Inspection and maintenance.............................................36

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1. Safety precautions
►Thoroughly read the following safety precautions prior to installation.
►Observe these precautions carefully to ensure safety.
►After reading this manual, pass the manual on to the end user to retain for future
reference.
►The user should keep this manual for future reference and refer to it as necessary. This
manual should be made available to those who repair or relocate the units. Make sure
that the manual is passed on to any future air conditioning system user.
►All electrical work must be performed by qualified personnel.
: indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
: indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
: addresses practices not related to personal injury, such as product
and/or property damage.
1-1. General precautions
Do not install the controller in areas where large amounts of oil, steam, organic solvents,
or corrosive gases (such as ammonia, sulfuric compounds, or acids), or areas where
acidic/alkaline solutions or special chemical sprays are used frequently. These substances
may significantly reduce the performance and corrode the internal parts, resulting in
electric shock, malfunction, smoke, or fire.
To reduce the risk of injury, electric shock, or fire, do not alter or modify the controller.
To reduce the risk of short circuits, current leakage, electric shock, malfunction, smoke, or
fire, do not wash the controller with water or any other liquid.
To reduce the risk of electric shock, malfunction, smoke, or fire, do not touch the electrical
parts, USB memory, or touch panel with wet fingers.
To reduce the risk of injury or electric shock, before spraying a chemical around the
controller, stop the operation and cover the controller.
To reduce the risk of burns, do not touch the electrical parts with bare hands during and
immediately after operation.
To reduce the risk of injury, keep children away while installing, inspecting, or repairing the
controller.
Test runs, inspection, and service must be performed by qualified personnel in accordance
with this manual. Incorrect use may result in injury, electric shock, malfunction, or fire.
Always replace a fuse with one with the correct current rating. The use of improperly rated
fuses or the substitution of fuses with steel or copper wire may result in bursting, fire, or
explosion.
If you notice any abnormality, stop the operation and turn off the controller. Continuing the
operation may result in electric shock, malfunction, or fire.

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Properly install all required covers to keep moisture and dust out of the controller. Dust
accumulation and the presence of water may result in electric shock, smoke, or fire.
To reduce the risk of frostbite, burns, injury, or electric shock, keep the equipment out of
the reach of children.
To reduce the risk of fire or explosion, do not place flammable materials or use flammable
sprays around the controller.
To reduce the risk of electric shock or malfunction, do not touch the touch panel, switches,
or buttons with a sharp object.
To avoid injury from broken glass, do not apply excessive force to the glass parts.
To reduce the risk of injury, electric shock, or malfunction, avoid contact with the sharp
edges of certain parts.
To reduce the risk of injury, wear protective gear when working on the controller.
Wear protective gear when working on the controller. High-voltage parts pose a risk of
electric shock, and high-temperature parts pose a risk of burns.
1-2. Precautions for unit installation
Do not install the controller where there is a risk of flammable gas leaks. If flammable gas
accumulates around the controller, it may ignite and cause a fire or explosion.
Properly dispose of the packing materials. Plastic bags pose a suffocation hazard to
children.
Take appropriate safety measures against earthquakes to prevent the controller from
causing injury.
To prevent injury, install the controller on a flat surface strong enough to support its
weight.
To reduce the risk of short circuits, current leakage, electric shock, malfunction, smoke, or
fire, do not install the controller in a place exposed to water or in a condensing
environment.
The controller must be installed by qualified personnel according to the instructions
detailed in this manual. Improper installation may result in electric shock or fire.
1-3. Precautions for electrical wiring
To reduce the risk of malfunction, smoke, fire, or damage to the controller, do not connect
the power cable to the signal terminal block.
To reduce the risk of malfunction, smoke, fire, or damage to the controller, do not apply a
power supply voltage in excess of that specified.
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Properly secure the cables in place and provide adequate slack in the cables so as not to
stress the terminals. Improperly connected cables may break, overheat, and cause smoke
or fire.
To reduce the risk of injury or electric shock, switch off the main power before performing
electrical work.
Electrical work must be performed by qualified personnel in accordance with local
regulations and the instructions provided in this manual. Only use specified cables and
dedicated circuits. Inadequate power source capacity or improper electrical work will
result in electric shock, malfunction, or fire.
To reduce the risk of electric shock, install an overcurrent breaker and an earth leakage
breaker on the power supply. To reduce the risk of electric shock, smoke, or fire, install an
overcurrent breaker for each controller.
Only use properly rated breakers (earth leakage breaker, local switch <switch + fuse that
meets local electrical codes>, moulded case circuit breaker, or overcurrent breaker). The
use of improperly rated breakers or the substitution of fuses with steel or copper wire may
result in electric shock, malfunction, smoke, or fire.
To reduce the risk of current leakage, overheating, smoke, or fire, use properly rated
cables with adequate current carrying capacity.
Proper grounding must be provided by qualified personnel. Do not connect the protective
ground wire to a gas pipe, water pipe, lightning rod, or telephone wire. Improper grounding
may result in electric shock, smoke, fire, or malfunction due to electrical noise
interference.
To reduce the risk of short circuits, electric shock, or malfunction, keep wire pieces and
sheath shavings out of the terminal block.
To reduce the risk of short circuits, current leakage, electric shock, or malfunction, keep
the cables out of contact with controller edges.
To reduce the risk of electric shock, malfunction, or fire, seal the gap between the cable
and the end of the conduit tube with putty.
1-4. Precautions for relocating or repairing the unit
The controller must be repaired or moved only by qualified personnel. Do not disassemble
or modify the controller. Improper installation or repair may result in injury, electric shock,
or fire.
To reduce the risk of short circuits, electric shock, malfunction, or fire, do not touch the
circuit board with tools or with your hands, and do not allow dust to accumulate on the
circuit board.
1-5. Additional precautions
To avoid damage to the controller, use appropriate tools to install, inspect, or repair the
controller.

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To prevent unauthorized access, always use a security device such as a VPN router when
connecting to the Internet.
Take appropriate measures against electrical noise interference when installing the
controller in hospitals or radio communication facilities. Inverter, high-frequency medical,
or wireless communication equipment as well as power generators may cause the air
conditioning system to malfunction. The air conditioning system may also adversely affect
the operation of these types of equipment by creating electrical noise.
To avoid malfunction, do not bundle power cables and signal cables together or place
them in the same metallic conduit.
To avoid damage to the controller, do not overtighten the screws.
To avoid deformation and malfunction, do not install the controller in direct sunlight or
where the ambient temperature may exceed 60°C (140°F) or drop below -20°C (-4°F).
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety. Children should be supervised to ensure that they do not play
with the appliance.
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2. Introduction
AE-200A/AE-50A/AE-200E/AE-50E is a centralized controller.
Any connected air conditioning systems can be operated or monitored on the AE-200A/AE-50A/AE-200E/AE-50E’s
LCD or the Web browser. Each AE-200A/AE-50A/AE-200E/AE-50E can control up to a total of 50 indoor units and
other equipment. By connecting AE-200A/AE-200E (main controller) and AE-50A/AE-50E (sub controllers), up to
200 indoor units and other equipment can be controlled.
Hereafter, AE-200A and AE-200E, unless otherwise specified, will be called “AE-200.”
Hereafter, AE-50A and AE-50E, unless otherwise specified, will be called “AE-50.”
2-1. Part names
LED Status
Power Lit in green Power ON
Unlit Power OFF
LAN1 Blink in orange Data transmission in progress (LAN1)
ON/OFF
Lit in green One or more air conditioning units are ON.
Blink in green One or more air conditioning units are in error.
Unlit All air conditioning units are OFF.
LAN2 Blink in orange Data transmission in progress (LAN2)
Status
Blink in orange The SD card may be damaged, or the startup failed.
Blink in blue Software update in progress
Blink in pink Software update failed
Push switch Action
Collective ON/OFF Turns on or off all air conditioning units collectively.
Reset Restarts the controller.
USB port
Power
LAN1
ON/OFF
LAN2
Status
Push switch
Display/Touch panel

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TB3TB1
AL/L1 N/L2 B S
* Back side with the service cover removed
LAN1
Connects to other units of equipment over the LAN via a HUB.
LAN2
Unused
CN7 (Pulse Input)
Unused
CN6 (RS-422/485)
Unused
CN4 (RS-232C)
Unused
CN5 (External I/O)
Connects to an external input/output adapter PAC-YG10HA-E.
TB3 (M-NET A, B, S) (M3.5)
M-NET transmission terminal block
Connects to M-NET transmission cables from the outdoor unit.
(A, B: Non-polarized, S: Shield)
Ground (M4)
Connects to the protective ground wire.
CN21 (M-NET power jumper)
Connects to the M-NET power jumper to supply power (default).
* If another system controller is connected to the same M-NET system, disconnect the M-NET power jumper to supply
power from the power supply unit or outdoor unit.
TB1 (Power source AC L/L1, N/L2) (M3.5)
Connects to the power cable.
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3. Package contents
The following items are included in the package.
Package contents Qty.
(1)
Centralized controller (AE-200 or AE-50)
* A specified SD card is already installed.
* A screw is attached at the bottom.
1
(2) Plate A 1
(3) Plate B 1
(4) Roundhead screw (M4 × 40)*1, 2 4
(5) Roundhead screw (M4 × 10)*1 4
(6) Wood screw (M4.1 × 25)*1
(used only when installing the AE-200/AE-50 on a board wall) 4
(7) Cable tie 4
(Two are spare.)
(8) Rubber bushing 2
(9) L-shaped driver (width across flat: 2.5)*1 1
(10) Installation Manual (this manual) 1
(11) Instruction Book 1
(12)
CD-ROM
Installation Manual
Instruction Book
Instruction Book (Web Browser for Initial Settings)
Instruction Book (Web Browser for System Maintenance Engineer)
Instruction Book (Web Browser for User)
License Classification List
About This Software
Note
●The CD-ROM can only be played on a CD-drive or a DVD-drive. Do not attempt to play the
CD-ROM on an audio CD player as this may damage your ears and/or speakers.
●Each document is in PDF format. Viewing documents requires a computer with Adobe®
Reader®or Adobe®Acrobat®installed. “Adobe®Reader®” and “Adobe®Acrobat®” are
registered trademarks of Adobe Systems Incorporated.
1
*1 ISO metric screw thread
*2 If the screws cannot be used because the wall is too thick, obtain longer M4 roundhead screws.

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Notes on the SD card installed on the AE-200/AE-50
●The SD card installed on the AE-200/AE-50 has been set up at the factory. Do not use other SD cards as proper functioning
cannot be guaranteed.
●The SD card installed on the AE-200/AE-50 differs from the ones sold on the market.
●The AE-200/AE-50 will not start up if the SD card does not function properly or is not installed.
●Only the SD card that has been formatted on AE-200/AE-50 can be used.
●Do not use the SD card installed on the AE-200/AE-50 for any other equipment.
Precautions for the replacement of the SD card
●Because of the characteristics of the SD card, read/write performance may degrade over time. It is recommended to replace
the SD card with our SD card (available as service parts) every 10 years, even if it is not damaged.
●If the SD card becomes damaged, the AE-200/AE-50 energy management data will be lost.
The AE-200/AE-50 settings data can be backed up from the AE-200/AE-50’s LCD or the Web browser to an external
memory, and these data can be restored to the AE-200/AE-50. (Refer to the chapter [Maintenance] in the AE-200/AE-50
Instruction Book and the chapter [Utility] in the Instruction Book (Web Browser for Initial Settings) for details.) The energy
management data can only be output in a CSV file, and these data cannot be restored to the AE-200/AE-50. (Refer to
the chapter [Maintenance] in the Instruction Book (Web Browser for System Maintenance Engineer) for details.) It is
recommended to back up these data periodically.
●Only a qualified technician should insert or remove the SD card.
●Before inserting or removing the SD card, turn off the power to the AE-200/AE-50.
●If the SD card becomes damaged, consult your dealer for a replacement.
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4. Specifications
4-1. Product specifications
Item Specifications
Power supply Rated input 100–240 VAC ± 10%; 0.21–0.12 A 50/60 Hz Single-phase
Fuse 250 VAC 6.3 A Time-Lag type (IEC 60127-2S.S.5)
M-NET power feeding capability No specifications
* Only an MN converter can be connected.
Ambient
conditions
Temperature
Operating temperature
range 0°C – +40°C (+32°F – +104°F)
Storage temperature
range -20°C – +60°C (-4°F – +140°F)
Humidity 30%–90% RH (Non-condensing)
Dimensions (W × H × D)
284 × 200 × 65 mm
(11-5/32 × 7-55/64 × 2 17/32 in)
* When installed, AE-200/AE-50 will protrude 25.0 mm (31/32 in) from the
wall or the metal control box.
Weight 2.3 kg (5-5/64 lbs)
Installation conditions Indoor only
* To be used in a business office or similar environment