Mitsubishi Electric MELSEC iQ-F FX55-ASL-M User manual

MELSEC iQ-F
FX5 User's Manual (ASLINK)

1
COPYRIGHT
This document is protected by the law of copyright, whereby all rights established therein remain with the company Mitsubishi
Electric Corporation. Reproduction of this document or parts of this document is only permissible within the limits of the legal
determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written
approval of the company Mitsubishi Electric Corporation.
PRECAUTIONS REGARDING WARRANTY AND
SPECIFICATIONS
The FX5-ASL-M is jointly developed and manufactured by Mitsubishi Electric and Anywire Corporation. Note that there are
differences in warranty.
•Warranty
• Application of the EMC Directive
• Application of the UL/cUL standards
Item FX5-ASL-M Other programmable controller products (e.g.
MELSEC iQ-F series)
Repair term after discontinuation of production 1 year 7 years
Item FX5-ASL-M Other programmable controller products (e.g.
MELSEC iQ-F series)
Applicable EMC standard EN61131-2 EN61131-2
Item FX5-ASL-ML Other programmable controller products (e.g.
MELSEC iQ-F series)
Applicable UL standard/cUL standard UL508 UL508

2
SAFETY PRECAUTIONS
(Read these precautions before use.)
Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full
attention to safety in order to handle the product correctly.
This manual classifies the safety precautions into two categories: [ WARNING] and [ CAUTION].
Depending on the circumstances, procedures indicated by [ CAUTION] may also cause severe injury.
It is important to follow all precautions for personal safety.
Store this manual in a safe place so that it can be read whenever necessary. Always forward it to the end user.
[DESIGN PRECAUTIONS]
[DESIGN PRECAUTIONS]
WARNING
●An AnyWireASLINK system has no control function for ensuring safety.
●Make sure to set up the following safety circuits outside the PLC to ensure safe system operation
even during external power supply problems or PLC failure. Otherwise, malfunctions may cause
serious accidents.
- Most importantly, set up the following: an emergency stop circuit, a protection circuit, an interlock
circuit for opposite movements (such as normal vs. reverse rotation), and an interlock circuit to
prevent damage (to the equipment at the upper and lower positioning limits).
- Note that when the CPU module detects an error, such as a watchdog timer error, during self-
diagnosis, all outputs are turned off. Also, when an error that cannot be detected by the CPU
module occurs in an input/output control block, output control may be disabled. External circuits
and mechanisms should be designed to ensure safe machinery operation in such a case.
●Construct an interlock circuit in the program so that the whole system always operates on the safe
side before executing the control (for data change) of the PLC in operation.
Read the manual thoroughly and ensure complete safety before executing other controls (for program
change, parameter change, forcible output and operation status change) of the PLC in operation.
Otherwise, the machine may be damaged and accidents may occur due to erroneous operations.
●Especially, when a remote programmable controller is controlled by an external device, immediate
action cannot be taken if a problem occurs in the programmable controller due to a communication
failure. To prevent this, configure an interlock circuit in the program, and determine corrective actions
to be taken between the external device and CPU module in case of a communication failure.
CAUTION
●Configure safety circuits, such as an emergency stop circuit and interlock circuit, external to the
AnyWireASLINK system.
●Install module so that excessive force will not be applied to the terminal blocks.
Failure to do so may result in wire damage/breakage or PLC failure.
●Simultaneously turn on and off the power supplies of the CPU module and extension modules.
WARNING Indicates that incorrect handling may cause hazardous conditions, resulting in
death or severe injury.
CAUTION Indicates that incorrect handling may cause hazardous conditions, resulting in
minor or moderate injury or property damage.

3
[INSTALLATION PRECAUTIONS]
[INSTALLATION PRECAUTIONS]
WARNING
●Make sure to cut off all phases of the power supply externally before attempting installation or wiring
work. Failure to do so may cause electric shock or damage to the product.
●Use the product within the generic environment specifications described in the User's Manual
(Hardware) of the CPU module used.
Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt
air, Cl2, H2S, SO2or NO2), flammable gas, vibration or impacts, or expose it to high temperature,
condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage
may occur.
CAUTION
●Do not touch the conductive parts of the product directly. Doing so may cause device failures or
malfunctions.
●When drilling screw holes or wiring, make sure that cutting and wiring debris do not enter the
ventilation slits of the PLC. Failure to do so may cause fire, equipment failures or malfunctions.
●For the product supplied together with a dust proof sheet, the sheet should be affixed to the ventilation
slits before the installation and wiring work to prevent foreign objects such as cutting and wiring
debris.
However, when the installation work is completed, make sure to remove the sheet to provide
adequate ventilation. Failure to do so may cause fire, equipment failures or malfunctions.
●Install the product on a flat surface. If the mounting surface is rough, undue force will be applied to the
PC board, thereby causing nonconformities.
●Install the product securely using a DIN rail or mounting screws.
●Work carefully when using a screwdriver such as installation of the product. Failure to do so may
cause damage to the product or accidents.
●Connect the extension cables, peripheral device cables, input/output cables and battery connecting
cable securely to their designated connectors. Loose connections may cause malfunctions.
●Turn off the power to the PLC before attaching or detaching the following devices. Failure to do so
may cause device failures or malfunctions.
- Peripheral devices, expansion board, expansion adapter, and connector conversion adapter
- Extension modules, bus conversion module, and connector conversion module
-Battery

4
[WIRING PRECAUTIONS]
[WIRING PRECAUTIONS]
WARNING
●Make sure to cut off all phases of the power supply externally before attempting installation or wiring
work. Failure to do so may cause electric shock or damage to the product.
●Make sure to attach the terminal cover, provided as an accessory, before turning on the power or
initiating operation after installation or wiring work. Failure to do so may cause electric shock.
●The temperature rating of the cable should be 70or more.
●Make sure to properly wire to the terminal block (European type) in accordance with the following
precautions. Failure to do so may cause electric shock, equipment failures, a short-circuit, wire
breakage, malfunctions, or damage to the product.
- The disposal size of the cable end should follow the dimensions described in the manual.
- Tightening torque should follow the specifications in the manual.
- Twist the ends of stranded wires and make sure that there are no loose wires.
- Do not solder-plate the electric wire ends.
- Do not connect more than the specified number of wires or electric wires of unspecified size.
- Affix the electric wires so that neither the terminal block nor the connected parts are directly
stressed.
CAUTION
●Connect the power supply wiring to the dedicated terminals described in this manual. If an AC power
supply is connected to a DC input/output terminal or DC power supply terminal, the PLC will burn out.
●Do not apply the 24 V DC power before wiring the entire AnyWireASLINK system.
●Make sure to observe the following precautions in order to prevent any damage to the machinery or
accidents due to malfunction of the PLC caused by abnormal data written to the PLC due to the
effects of noise:
- Do not bundle the power line and control line together with or lay them close to the main circuit,
high-voltage line, load line or power line. As a guideline, lay the power line, control line and
communication cables at least 100 mm away from the main circuit, high-voltage line, load line or
power line.
- Ground the shield of the shielded wire or shielded cable at one point on the PLC. However, do not
use common grounding with heavy electrical systems.
●Place the cables in a duct or clamp them. If not, dangling cable may swing or inadvertently be pulled,
resulting in damage to the module or cables or malfunction due to poor contact.
●When disconnecting the cable from the module, do not pull the cable by the cable part. For the cable
connected to the terminal block, loosen the terminal screw. Pulling the cable connected to the module
may result in malfunction or damage to the module or cable.

5
[STARTUP AND MAINTENANCE PRECAUTIONS]
[STARTUP AND MAINTENANCE PRECAUTIONS]
[OPERATION PRECAUTIONS]
[DISPOSAL PRECAUTIONS]
WARNING
●Do not touch any terminal while the PLC's power is on. Doing so may cause electric shock or
malfunctions.
●Before cleaning or retightening terminals, cut off all phases of the power supply externally. Failure to
do so in the power ON status may cause electric shock.
●Before modifying the program in operation, forcible output, running or stopping the PLC, read through
this manual carefully, and ensure complete safety. An operation error may damage the machinery or
cause accidents.
●Do not change the program in the PLC from two or more peripheral equipment devices at the same
time. (i. e. from an engineering tool and a GOT) Doing so may cause destruction or malfunction of the
PLC program.
CAUTION
●Do not disassemble or modify the PLC. Doing so may cause fire, equipment failures, or malfunctions.
For repair, contact your local Mitsubishi Electric representative.
●Turn off the power to the PLC before connecting or disconnecting any extension cable. Failure to do
so may cause device failures or malfunctions.
●Turn off the power to the PLC before attaching or detaching the following devices. Failure to do so
may cause device failures or malfunctions.
- Peripheral devices, expansion board, expansion adapter, and connector conversion adapter
- Extension modules, bus conversion module, and connector conversion module
-Battery
●Do not drop the product or exert strong impact to it. Doing so may cause damage.
CAUTION
●Construct an interlock circuit in the program so that the whole system always operates on the safe
side before executing the control (for data change) of the PLC in operation. Read the manual
thoroughly and ensure complete safety before executing other controls (for program change,
parameter change, forcible output and operation status change) of the PLC in operation. Otherwise,
the machine may be damaged and accidents may occur by erroneous operations.
CAUTION
●Please contact a certified electronic waste disposal company for the environmentally safe recycling
and disposal of your device.

6
[TRANSPORTATION PRECAUTIONS]
CAUTION
●The PLC is a precision instrument. During transportation, avoid impacts larger than those specified in
the general specifications of the User's Manual (Hardware) of the CPU module used by using
dedicated packaging boxes and shock-absorbing palettes. Failure to do so may cause failures in the
PLC. After transportation, verify operation of the PLC and check for damage of the mounting part, etc.

7
INTRODUCTION
This manual contains text, diagrams and explanations which will guide the reader in the correct installation, safe use and
operation of the AnyWireASLINK system master module of MELSEC iQ-F series and should be read and understood before
attempting to install or use the module.
Always forward it to the end user.
This module was jointly developed by Mitsubishi Electric and Anywire Corporation. The module allows the AnyWireASLINK
system to be connected to a MELSEC iQ-F series programmable controller system.
Regarding use of this product
• This product has been manufactured as a general-purpose part for general industries, and has not been designed or
manufactured to be incorporated in a device or system used in purposes related to human life.
• Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger
movement vehicles, consult Mitsubishi Electric.
• This product has been manufactured under strict quality control. However when installing the product where major
accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.
Note
• If in doubt at any stage during the installation of the product, always consult a professional electrical engineer who is
qualified and trained in the local and national standards. If in doubt about the operation or use, please consult the nearest
Mitsubishi Electric representative.
• Since the examples indicated by this manual, technical bulletin, catalog, etc. are used as a reference, please use it after
confirming the function and safety of the equipment and system. Mitsubishi Electric will accept no responsibility for actual
use of the product based on these illustrative examples.
• This manual content, specification etc. may be changed, without a notice, for improvement.
• The information in this manual has been carefully checked and is believed to be accurate; however, if you notice a doubtful
point, an error, etc., please contact the nearest Mitsubishi Electric representative. When doing so, please provide the
manual number given at the end of this manual.

8
CONTENTS
COPYRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
PRECAUTIONS REGARDING WARRANTY AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
RELEVANT MANUALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
TERMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
CHAPTER 1 OUTLINE 15
CHAPTER 2 SPECIFICATIONS 16
2.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 Power Supply Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Part Names. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CHAPTER 3 PROCEDURES BEFORE OPERATION 20
CHAPTER 4 FUNCTION 22
4.1 Function List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 AnyWireASLINK Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 Double Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4 Remote Address Change Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.5 Same ID Used Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.6 Module with No ID Setting Detection Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.7 Transmission Cable Short Detection Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.8 Disconnected Transmission Cable Location Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.9 Transmission Cable Voltage Drop Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.10 Parameter Access Error Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.11 Error Status Automatic Recovery Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.12 Slave Information Acquisition at Start-up Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.13 Slave Module Parameter Read/Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CHAPTER 5 SYSTEM CONFIGURATION 40
5.1 System Configuration of AnyWireASLINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.2 Power Supply to the AnyWireASLINK System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Method of supplying the power to the slave module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Scope of the power supply with transmission cables (DP and DN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
CHAPTER 6 WIRING 45
6.1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2 Wiring Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.3 Wiring Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.4 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.5 Power Supply/grounding Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Power supply/grounding wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.6 Connecting Slave Module or Terminating Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49