Mitsubishi Electric QS0J61BT12 User manual

User's Manual
(Hardware)
QS0J61BT12
Thank you for purchasing the safety programmable controller,
MELSEC-QS series. The MELSEC-QS programmable controller is
suitable for establishing safety functions for general industrial
machinery.
© 2006 MITSUBISHI ELECTRIC CORPORATION
CC-Link Safety System
Master Module
Prior to use, please read both this manual and detailed manual
thoroughly to fully understand the product.
MODEL QS0J61BT12-U-HW
MODEL
CODE 13JP95
IB(NA)-0800344-I(1806)MEE
Safety Programmable Controlle
r

A-1
SAFETY PRECAUTIONS
(Read these precautions before using this product.)
Before using this product, please read the Safety Guidelines included with the
base unit.
Also, please read this manual, the relevant manuals, the manuals for standard
programmable controllers, and the relevant safety standards carefully, and pay full
attention to safety to handle the product correctly.
PRÉCAUTIONS DE SÉCURITÉ
(Lire ces précautions avant toute utilisation du produit.)
Avant d'utiliser ce produit, prière de lire les "Safety Guidelines" (directive de
sécurité) dans la documentation fournie avec l'unité de base.
De plus, prière de lire ce manuel et la documentation à laquelle il renvoie, les
manuels des automates programmables standard et les normes de sécurité
pertinentes, de façon à traiter le produit correctement.

A-2
CONDITIONS OF USE FOR THE PRODUCT
(1) Although MELCO has obtained the certification for Product's compliance to
the international safety standards IEC61508, ISO13849-1 from TUV
Rheinland, this fact does not guarantee that Product will be free from any
malfunction or failure. The user of this Product shall comply with any and all
applicable safety standard, regulation or law and take appropriate safety
measures for the system in which the Product is installed or used and shall
take the second or third safety measures other than the Product. MELCO is
not liable for damages that could have been prevented by compliance with
any applicable safety standard, regulation or law.
(2) MELCO prohibits the use of Products with or in any application involving,
and MELCO shall not be liable for a default, a liability for defect warranty, a
quality assurance, negligence or other tort and a product liability in these
applications.
(a) power plants,
(b) trains, railway systems, airplanes, airline operations, other
transportation systems,
(c) hospitals, medical care, dialysis and life support facilities or equipment,
(d) amusement equipments,
(e) incineration and fuel devices,
(f) handling of nuclear or hazardous materials or chemicals,
(g) mining and drilling,
(h) and other applications where the level of risk to human life, health or
property are elevated.

A-3
REVISIONS
*The manual number is given on the bottom right of the cover.
© 2006 MITSUBISHI ELECTRIC CORPORATION
Print date *Manual number Revision
Sep., 2006 IB(NA)-0800344-A First edition
Apr., 2008 IB(NA)-0800344-B
Compliance with the EMC and Low Voltage
Directives, WARRANTY
May, 2009 IB(NA)-0800344-C
SAFETY PRECAUTIONS, Compliance
with the EMC and Low Voltage Directives,
Chapter 4, 6
Jun., 2010 IB(NA)-0800344-D
SAFETY PRECAUTIONS, Section 2.1
CONDITIONS OF USE FOR THE PRODUCT,
Section 1.2, 2.4, 2.5,
Chapter 7
Apr., 2011 IB(NA)-0800344-E
Section 2.4, Chapter 7
Aug., 2011 IB(NA)-0800344-F
SAFETY PRECAUTIONS
Jun., 2014 IB(NA)-0800344-G
Section 2.1, 2.4, 3.1, 5.1, Chapter 7
SAFETY PRECAUTIONS (French)
Dec., 2016 IB(NA)-0800344-H
Section 2.2, 2.3, 2.4, Chapter 4, 6, 7
Jun., 2018 IB(NA)-0800344-I Descriptions are revised due to compliance with
the Chinese standardized law.
This manual confers no industrial property rights or any rights of any other kind, nor does it
confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any
problems involving industrial property rights which may occur as a result of using the contents
noted in this manual.
Correction
Correction
Correction
Addition
Correction
Correction
Correction
Addition
Correction

A-4
CONTENTS
1. OVERVIEW .................................................................................................... 1
1.1 Compatibility with CC-Link ....................................................................... 1
1.2 Safety Programmable Controller Product List ......................................... 1
2. SPECIFICATIONS ......................................................................................... 2
2.1 Performance Specifications ..................................................................... 2
2.2 Maximum Overall Cable Distance ........................................................... 3
2.3 CC-Link Dedicated Cable Specifications ................................................. 3
2.4 Safety Standards ..................................................................................... 4
2.5 Module Replacement ............................................................................... 4
3. MOUNTING AND INSTALLATION ................................................................ 5
3.1 Handling Precautions .............................................................................. 5
3.2 Installation Environment .......................................................................... 6
4. PART NAMES AND SETTINGS .................................................................... 7
5. EXTERNAL WIRING ...................................................................................... 9
5.1 CC-Link Dedicated Cable Wiring ............................................................. 9
6. EXTERMAL DIMENSIONS .......................................................................... 11
7. EC DECLARATION OF CONFORMITY FOR MACHINERY DIRECTIVE ... 12

A-5
ABOUT MANUAL
The following manual is also related to this product.
*In necessary, order it by quoting the details in the table below.
COMPLIANCE WITH THE EMC, LOW VOLTAGE, AND MACHINERY
DIRECTIVES
(1) Method of ensuring compliance
To ensure that Mitsubishi programmable controllers maintain EMC,
Low Voltage, and Machinery Directives when incorporated into
other machinery or equipment, certain measures may be
necessary. Please refer to the manual included with the base unit.
The CE mark on the side of the programmable controller indicates
compliance with EMC, Low Voltage, and Machinery Directives.
(2) Additional measures
This product complies with the EMC, Low Voltage, and Machinery
Directives. Before using this product, please read this manual, the
relevant manuals, the manuals for standard programmable
controllers, and the safety standards carefully and pay full attention
to safety to handle the product correctly.
The descriptions are based on the requirements of the Directives
and the harmonized standards. However, they do not guarantee
that the entire machinery constructed according to the descriptions
complies with the EMC, Low Voltage, and Machinery Directives.
The manufacture of the machinery must determine the testing
method for compliance and declare conformity to the EMC, Low
Voltage, and Machinery Directives.
Detailed Manual
Manual name Manual No.
(Model code)
CC-Link Safety System Master Module User's Manual
QS0J61BT12
SH-080600ENG
(13JR88)

1
1. OVERVIEW
This manual describes the specifications, part names, and settings of the
QS0J61BT12 CC-Link Safety system master module (hereinafter referred to as
the QS0J61BT12), which is used with the MELSEC-QS series programmable
controller CPUs.
After unpacking, confirm that the following items are enclosed.
1.1 Compatibility with CC-Link
This product supports the following CC-Link functions and performance.
• Cyclic transmission
• Less restrictions on the station-to-station cable length
• CC-Link Safety
1.2 Safety Programmable Controller Product List
*1 S-mark is a safety certification issued by Korea Occupational Safety
and Health Agency (KOSHA).
Part name Quantity
QS0J61BT12 1
Terminating resister 110 1/2W (brown, brown, brown) 2
CC-Link Safety System Master Module User's Manual (Hardware)
QS0J61BT12 1
Product Name Model Description
CC-Link Safety
system master
module
QS0J61BT12 A module which is mounted on a safety main base
unit and establishes connection to CC-Link Safety
QS0J61BT12-K An S-mark*1 certified CC-Link Safety system master
module

2
2. SPECIFICATIONS
2.1 Performance Specifications
Table 2.1 shows the performance specifications of the QS0J61BT12.
Refer to the User’s Manual of the CPU for the general specifications of
the QS0J61BT12.
Table 2.1 Performance specifications
Item Specifications
Transmission rate Select from 156kbps/625kbps/2.5Mbps/5Mbps/10Mbps
Maximum overall cable
distance (Maximum
transmission distance)
Differs according to transmission rate (Refer to section 2.2)
Maximum No. of
connectable modules 64 modules
Maximum No. of link
points per system
Remote I/O (RX, RY) : 2048 points
Remote register (RWr) : 256 points (remote device station
master station)
Remote register (RWw): 256 points (master station remote
device station)
Link points
per remote
station
Station type Safety remote
station Standard remote station
Number of
occupied
stations
1 station 1 station 2 stations 3 stations 4 stations
RX 32 points 32 points 64 points 96 points 128 points
RY 32 points 32 points 64 points 96 points 128 points
RWr 0 points 4 points 8 points 12 points 16 points
RWw 0 points 4 points 8 points 12 points 16 points
Communication method Broadcast polling method
Synchronization method Frame synchronous method
Coding method NRZI method
Transmission path Bus (RS-485)
Transmission format HDLC compliant
Error control system
CRC32 *2
(X32+X26+X23+X22+X16+X12+X11+X10+X8+X7+X5+X4+X2+X+1)
CRC16
(X16+X12+X5+1)

3
*1 CC-Link dedicated cable (Ver.1.00) or CC-Link dedicated high-
performance cable can be also used. Using a cable together with
another type of cable is not allowed. Attach terminating resistors
which match the cable type.(Refer to section 5.1)
*1On peut utiliser un câble dédié CC-Link (Ver.1.00) ou un câble dédié
CC-Link haute performance. Associer des types de câble différents
n'est pas autorisé. Fixer des résistances d'extrémité adaptées au type
de câble.(Se reporter à la section 5.1)
*2 Error detection using CRC32 is not performed for communication
with standard remote I/O stations or remote device stations.
2.2 Maximum Overall Cable Distance
The maximum overall cable distance differs according to the
transmission rate.
For the relation between the transmission rate and the maximum overall
cable distance, refer to the following:
CC-Link Partner Association website: www.cc-link.org
2.3 CC-Link Dedicated Cable Specifications
Use CC-Link dedicated cables in the CC-Link Safety systems.
Performance of the CC-Link Safety system cannot be guaranteed if any
cables other than CC-Link dedicated cables are used.
For the specifications and any inquiries on the CC-Link dedicated
cables, refer to the following:
CC-Link Partner Association website: www.cc-link.org
For details, refer to the CC-Link Cable Wiring Manual issued by the CC-Link
Partner Association.
Recommended
connection cable
Câble de connexion
recommandé
Version 1.10 compatible CC-Link dedicated cable *1
Câble dédié CC-Link compatible Ver.1.10 *1
No. of I/O occupied points 32 points (I/O assignment: 32 intelligent points)
5V DC internal current
consumption 0.46A
Weight 0.12kg
Remarks
Table 2.1 Performance specifications
Item Specifications

4
2.4 Safety Standards
Normes de sécurité
Use the product according to the following safety standards.
Utiliser le produit dans le respect des normes de sécurité suivantes.
2.5 Module Replacement
Replace the module according to the following replacement cycle.
Region Safety Standards
International
IEC61508 Parts 1-7:1998-2000, ISO13849-1:2015,
IEC61131-2:2007, IEC61000-6-2:2005, IEC61000-6-4:2006,
IEC61784-3:2010, IEC60204-1:2009
Europe EN ISO13849-1:2015, EN61131-2:2007,
EN61000-6-2:2005, EN61000-6-4:2007
North America UL508, NFPA79:2015
Région Normes de sécurité
International
IEC61508 Parts 1-7:1998-2000, ISO13849-1:2015,
IEC61131-2:2007, IEC61000-6-2:2005, IEC61000-6-4:2006,
IEC61784-3:2010, IEC60204-1:2009
Europe EN ISO13849-1:2015, EN61131-2:2007, EN61000-6-2:2005,
EN61000-6-4:2007
Amérique du
Nord UL508, NFPA79:2015
Module Replacement Cycle
CC-Link Safety system master module 10 years

5
3. MOUNTING AND INSTALLATION
3.1 Handling Precautions
The handling precautions for the module are given below.
(1) Since the module case is made of resin, do not drop it or apply
strong impacts on it.
(2) Do not remove the PCB of each module from its case. This may
cause a failure in the module.
(3) Be careful not to let foreign matter such as wire offcuts enter the
module during wiring. In the event any foreign matter enters, remove
it immediately.
Otherwise, it may cause a fire, failure or malfunction.
(4) The module has an ingress prevention label on its top to prevent
foreign matter, such as wire offcuts, from entering the module during
wiring. Do not peel this label during wiring. Before starting system
operation, be sure to peel this label because of heat dissipation.
(5) Crimp terminals with insulated sleeves cannot be used with the
terminal block. Covering the wiring parts for the crimp terminals with
mark tubes or insulated tubes is recommended.
(6) Before touching the module, always touch grounded metal, etc. to
discharge static electricity from human body, etc.
Not doing so can cause the module to fail or malfunction.
(7) Tighten the module mounting screws within the following ranges.
Serrer les vis de fixation du module dans les limites suivantes.
(8) To mount the module on a base unit, fully insert the module
mounting tab into the mounting hole in the base unit and press the
module into position.
Be sure to tighten the module mounting screws within the specified
tightening torque range.
Screw name Tightening torque range
Module mounting screw (M3 screw) 0.36 to 0.48N•m
Terminal block terminal screw (M3 screw)
Vis de fixation de bornier (vis M3)
0.42 to 0.58N•m
0,42 à 0,58 N•m
Terminal block mounting screw (M3.5 screw) 0.66 to 0.89N•m

6
Improper installation may result in malfunction, failure, or drop of the
module.
3.2 Installation Environment
For the installation environment, refer to the QSCPU User's Manual
(Hardware Design, Maintenance and Inspection).
POINT
(1) Always turn the power of the corresponding station OFF before
mounting or removing the terminal block. If it is mounted or
removed without turning OFF the power, correct data
transmission by the mounted or removed station will not be
guaranteed.
(2) Always power off the system in advance when removing the
terminating resistor to change the system. If it is removed and
mounted while the system is energized, correct data transmission
will not be guaranteed.

7
4. PART NAMES AND SETTINGS
1)
2)
3)

8
No. Name Details
1) LED indicators Indicates the data link state by turning the LEDs ON or OFF.
LED name Details
RUN ON: Module is normal
OFF: Watch dog timer error
ERR. ON: Communication error in all stations
Turns ON when the following type of error occurs.
• When master station is overlapped on the same line
• When there is an error in the parameter settings
• When the data link monitor timer timed out
• When the cable is disconnected, or the transmission
route is being affected by noise, etc.
Flicker: A communication error station identified, or
remote station No. overlapped.
MST ON: Operating as master station (during data link
control)
L RUN ON: Executing data link
L ERR. ON: Communication error (host)
Flickering of inconsistent intervals:
The terminating resistor is not attached. Or,
the module and CC-Link dedicated cable are
affected by noise.
SD ON: Sending data
RD ON: Receiving data
2) Terminal block Connect the CC-Link dedicated cable for the data link.
Refer to section 5.1 for details on the connection methods.
The terminals SLD and FG are connected inside the module.
This is a 2-piece terminal block, and the module can be replaced
without disconnecting the signal wires connected to the terminal
block. (Replace the module after turning its power OFF.)
3) Serial number plate Indicates the serial number of the QS0J61BT12.
QS0J61BT12
RUN
MST
SD
ERR. L ERR.
RD
L RUN
(FG)
NC
NC
DA
SLD
DB
DG

9
5. EXTERNAL WIRING
5.1 CC-Link Dedicated Cable Wiring
This section explains how to connect the safety master module, safety
remote I/O module, standard remote I/O module and/or remote device
module with CC-Link dedicated cables.
(1) The cable connecting sequence is not related with the station No.
(2) Be sure to connect the "terminating resistors" compatible with the
cable type to the modules on both ends of the CC-Link Safety
system. Connect each terminating resistor between "DA" and "DB".
(3) In the CC-Link Safety system, the terminating resistor to be used is
different depending on the applied cable.
* This resisters are provided with QS0J61BT12
(4) The safety master module can be connected to any location other
than both ends.
(5) Star topology is not allowed.
(6) A connection method is shown below.
L'illustration ci-dessous est un exemple de méthode de
raccordement.
Cable type Terminating resister
Version 1.10 compatible CC-Link dedicated cable 110 1/2 W *
(brown-brown-brown)
CC-Link dedicated cable (Ver.1.00)
CC-Link dedicated high-performance cable 130 1/2 W
(brown-orange-brown)
Terminating
resistor
Terminating
resistor
Safety master module Remote module Remote module
DA
DB
DG
SLD
FG
DA
DB
DG
FG
SLD
DA
DB
DG
FG
SLD
CC-Link dedicated cable CC-Link dedicated cable
(Blue)
(White)
(Yellow)

10
English French
Safety master module Module maître de sécurité
Remote module Module distant
Terminating resistor Résistance d'extrémité
CC-Link dedicated cable Câble dédié pour CC-Link
Blue Bleu
White Blanc
Yellow Jaune
IMPORTANT
Each of the CC-Link dedicated cables (for Ver.1.10, Ver.1.00, and
high-performance cables) cannot be used together with another type
of cable.
If used together, correct data transmission will not be guaranteed.
POINT
Connect the shielded wire of the CC-Link dedicated cable to "SLD" of
each module, and ground the both ends of the shielded wire via
"FG". The SLD and FG are connected in the module.

11
6. EXTERMAL DIMENSIONS
Unit: mm
1:NC
3:DA
5:DB
2:NC
4:SLD
7:DG
6:(FG)
98
4
23
90 27.4

12
7. EC DECLARATION OF CONFORMITY FOR MACHINERY
DIRECTIVE

13

14
MEMO