Mitsubishi QD60P8-G User manual

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•SAFETY PRECAUTIONS •
(Always read these instructions before using this equipment.)
Before using this product, please read this manual and the relevant manuals introduced in this manual
carefully and pay full attention to safety to handle the product correctly.
The instructions given in this manual are concerned with this product. For the safety instructions of the
programmable controller system, please read the CPU module User's Manual.
In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
!DANGER
CAUTION
!
Indicates that incorrect handling may cause hazardous conditions,
resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions,
resulting in medium or slight personal injury or physical damage.
Note that the !CAUTION level may lead to a serious consequence according to the circumstances.
Always follow the instructions of both levels because they are important to personal safety.
Please save this manual to make it accessible when required and always forward it to the end user.
[Design Precautions]
!DANGER
•Do not write data into the "read-only area" in the buffer memory of the intelligent function
module. In addition, do not turn ON/OFF the "Reserved (N/A)" signals among the I/O signals
transferred to/from the programmable controller CPU.
Doing so can malfunction the programmable controller system.
!CAUTION
•Do not bunch the control wires or pulse input wires with the main circuit or power wires, or install
them close to each other.
They should be installed 150 mm (5.9 inch) or more from each other.
Not doing so could result in noise that may cause malfunction.

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[Installation Precautions]
!CAUTION
•Use the programmable controller in an environment that meets the general specifications
contained in the CPU module User's Manual.
Using this programmable controller in an environment outside the range of the general
specifications may cause electric shock, fire, malfunction, and damage to or deterioration of the
product.
•While pressing the installation lever located at the bottom of module, insert the module fixing tab
into the fixing hole in the base unit until it stops. Then, securely mount the module with the fixing
hole as a supporting point.
Improper installation may result in malfunction, breakdown or the module coming loose and
dropping. Securely fix the module with screws if it is subject to vibration during use.
•Tighten the screws within the range of specified torque.
If the screws are loose, it may cause the module to fallout, short circuits, or malfunction.
If the screws are tightened too much, it may cause damage to the screw and/or the module,
resulting in fallout, short circuits or malfunction.
•Switch all phases of the external power supply off when mounting or removing the module.
Not ding so may cause electric shock or damage to the module.
In the system where a CPU module supporting the online module change is used and on the
MELSECNET/H remote I/O stations, modules can be replaced online (during energizing).
However, there are some restrictions on replaceable modules and the replacement procedures
are predetermined for each module.
For details, refer to the chapter of the online module change in this manual.
•Do not directly touch the conductive area or electronic components of the module.
Doing so may cause malfunction or failure in the module.
[Wiring Precautions]
!DANGER
•Be careful not to let foreign matters such as sawdust or wire chips get inside the module.
These may cause fires, failure or malfunction.
•The top surface of the module is covered with protective film to prevent foreign objects such as
cable offcuts from entering the module when wiring.
Do not remove this film until the wiring is complete.
Before operating the system, be sure to remove the film to provide adequate heat ventilation.
•The cables connected to the module should be placed in a duct or fixed. Not doing so can cause
the module or cables to be damaged when the cables swing, more or are pulled carefully, for
example or to malfunction due to poor cable connection.

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[Wiring Precautions]
!CAUTION
•When removing the cable from the module, do not pull the cable.
When disconnecting a cable without a terminal block, unscrew on the part that is connected to
the module.
Pulling the cable that is still connected to the module may cause malfunction or damage to the
module or cable.
•Always ground the shielded cable for the programmable controller.
There is a risk of electric shock or malfunction.
•Use applicable solderless terminals and tighten them with the specified torque.
If any solderless spade terminal is used, it may be disconnected when the terminal screw comes
loose, resulting in failure.
•When wiring, be sure to verify the rated voltage of the product as well as the terminal layout. Fire
or failure may result if incorrect voltage is input or incorrect wiring is performed.
[Startup/Maintenance Precautions]
!CAUTION
•Do not disassemble or modify the module.
Doing so could cause failure, malfunction, injury or fire.
•Switch all phases of the external power supply off when mounting or removing the module.
Not doing so may cause failure or malfunction of the module.
In the system where a CPU module supporting the online module change is used and on the
MELSECNET/H remote I/O stations, modules can be replaced online (during energizing).
However, there are some restrictions on replaceable modules and the replacement procedures
are predetermined for each module.
For details, refer to the chapter of the online module change in this manual.
•Do not install/remove the module to/from the base unit, or the terminal block to/from
the module more than 50 times after the first use of the product. (IEC 61131-2 compliant)
Failure to do so may cause malfunction.
•Do not touch the connector while the power is on.
Doing so may cause malfunction.
•Switch all phases of the external power supply off when cleaning or retightening the terminal
screws and module fixing screws.
Not doing so may cause failure or malfunction of the module.
If the screws are loose, it may cause the module to fallout, short circuits, or malfunction.
If the screws are tightened too much, it may cause damages to the screws and/or the module,
resulting in the module falling out, short circuits or malfunction.
•Always make sure to touch the grounded metal to discharge the electricity charged in the body,
etc., before touching the module.
Failure to do so may cause a failure or malfunctions of the module.

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[Disposal Precautions]
!CAUTION
•When disposing of the product, handle it as industrial waste.

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REVISIONS
* The manual number is given on the bottom left of the back cover.
Print Date * Manual Number Revision
Jun., 2002 SH (NA)-080313E-A First edition
Feb., 2003 SH (NA)-080313E-B Correction
SAFETY PRECAUTIONS, Section 2.1, Section 2.2, Section 6.2.2,
Section 6.4, Section 6.5, Section 9.1.1
Jun., 2004 SH (NA)-080313E-C Addition of program example for use on the remote I/O network.
Correction
SAFETY PRECAUTIONS, Section 2.2, Section 4.1, Section 6.4,
Section 6.6, Chapter 7, Section 8.1, Section 8.3.2
Feb., 2006 SH (NA)-080313E-D Correction
SAFETY PRECAUTIONS, Conformation to the EMC Directive and
Low Voltage Instruction, Section 2.2, Section 4.1, Section 6.2.2
Mar., 2006 SH (NA)-080313E-E Correction
SAFETY PRECAUTIONS, Section 4.4.2, 7.2, 7.2.1, 7.3, 7.3.1
Sep., 2006 SH (NA)-080313E-F Correction
SAFETY PRECAUTIONS
Jun., 2007 SH (NA)-080313E-G Correction
Generic Terms and Abbreviations, Section 2.1, 2.2, 3.1, 4.1, 4.4, 4.5,
5.1.1, 5.2.2, 6.2.1, 6.3 to 6.6, Chapter 8, Section 8.3, INDEX
Jan., 2008 SH (NA)-080313E-H Correction
Generic Terms and Abbreviations, Section 2.2, 2.3, Section 6.2.2
May, 2008 SH (NA)-080313E-I Correction
SAFETY PRECAUTIONS, Compliance with the EMC and Low
Voltage Directives, Generic Terms and Abbreviations, Section 2.1,
2.3, 4.1, 4.4.1, 6.2.1, 6.3.1, 6.3.3, 8.1
Japanese Manual Version SH-080312-I
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent
licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property
rights which may occur as a result of using the contents noted in this manual.
©2002 MITSUBISHI ELECTRIC CORPORATION

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INTRODUCTION
Thank you for purchasing the Mitsubishi programmable controller MELSEC-Q Series.
Always read through this manual, and fully comprehend the functions and performance of the Q Series
programmable controller before starting use to ensure correct usage of this product.
CONTENTS
SAFETY PRECAUSIONS..............................................................................................................................A- 1
REVISIONS ....................................................................................................................................................A- 5
INTRODUCTION............................................................................................................................................A- 6
CONTENTS....................................................................................................................................................A- 6
Using This Manual..........................................................................................................................................A- 9
Compliance with the EMC and Low Voltage Directives...............................................................................A- 10
Generic Terms and Abbreviations ................................................................................................................A- 10
Component List .............................................................................................................................................A- 11
1 OVERVIEW 1- 1 to 1- 4
1.1 Overview................................................................................................................................................... 1- 1
1.2 Features ................................................................................................................................................... 1- 1
2 SYSTEM CONFIGURATION 2- 1 to 2- 6
2.1 Applicable Systems.................................................................................................................................. 2- 1
2.2 About Use of the QD60P8-G with the Q12PRH/Q25PRHCPU ............................................................. 2- 4
2.3 How to Check the Function Version and the Software Version ............................................................. 2- 5
3 SPECIFICATIONS 3- 1 to 3- 14
3.1 Performance Specifications ..................................................................................................................... 3- 1
3.2 List of Functions ....................................................................................................................................... 3- 3
3.3 I/O Signals for Programmable Controller CPU ....................................................................................... 3- 4
3.3.1 List of I/O signals ............................................................................................................................... 3- 4
3.3.2 Details of I/O signals ......................................................................................................................... 3- 5
3.4 Buffer Memory.......................................................................................................................................... 3- 8
3.4.1 List of buffer memory assignments................................................................................................... 3- 8
3.4.2 Details of buffer memory................................................................................................................... 3- 9
3.5 Interface with External Devices .............................................................................................................. 3- 14
4 SETUP AND PROCEDURE BEFORE OPERATION 4- 1 to 4- 10
4.1 Handling Precautions............................................................................................................................... 4- 1
4.2 Procedure before Operation .................................................................................................................... 4- 2
4.3 Part Identification Nomenclature ............................................................................................................. 4- 3
4.4 Wiring........................................................................................................................................................ 4- 4
4.4.1 Wiring precautions............................................................................................................................. 4- 4
4.4.2 Wiring example.................................................................................................................................. 4- 6
4.5 Switch Setting for Intelligent Function Module ........................................................................................ 4- 8

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5 DETAILS AND SETTING OF FUNCTIONS 5- 1 to 5- 17
5.1 Count Operation....................................................................................................................................... 5- 1
5.1.1 Pulse input method ........................................................................................................................... 5- 1
5.1.2 Input pulse count operation............................................................................................................... 5- 2
5.1.3 Count value reading .......................................................................................................................... 5- 3
5.1.4 Count cycle changing........................................................................................................................ 5- 4
5.2 Count Type Selection............................................................................................................................... 5- 5
5.2.1 Linear counter operation ................................................................................................................... 5- 5
5.2.2 Ring counter operation...................................................................................................................... 5- 7
5.3 Input Pulse Value ..................................................................................................................................... 5- 9
5.4 Comparison Output Function.................................................................................................................. 5- 10
5.5 Counter Reset Function .......................................................................................................................... 5- 12
5.6 Pre-scale Function .................................................................................................................................. 5- 13
5.7 Movement Averaging Function............................................................................................................... 5- 14
5.8 Alarm Output Function ............................................................................................................................ 5- 15
5.9 Count Response Delay Time.................................................................................................................. 5- 17
6 UTILITY PACKAGE (GX Configurator-CT) 6- 1 to 6- 18
6.1 Utility Package Functions ........................................................................................................................ 6- 1
6.2 Installing and Uninstalling the Utility Package ........................................................................................ 6- 2
6.2.1 Handling precautions ........................................................................................................................ 6- 2
6.2.2 Operating environment...................................................................................................................... 6- 4
6.3 Utility Package Operation ........................................................................................................................ 6- 6
6.3.1 Common utility package operations ................................................................................................. 6- 6
6.3.2 Operation overview ........................................................................................................................... 6- 8
6.3.3 Starting the intelligent function module utility .................................................................................. 6- 10
6.4 Initial Setting ............................................................................................................................................ 6- 12
6.5 Auto Refresh Setting ............................................................................................................................... 6- 14
6.6 Monitoring/Test........................................................................................................................................ 6- 16
7 PROGRAMMING 7- 1 to 7- 12
7.1 Programming Procedure.......................................................................................................................... 7- 2
7.2 For Use in Normal System Configuration................................................................................................ 7- 3
7.2.1 Program example .............................................................................................................................. 7- 5
7.3 For Use on Remote I/O Network ............................................................................................................. 7- 7
7.3.1 Program example .............................................................................................................................. 7- 9
8 ONLINE MODULE CHANGE 8- 1 to 8- 13
8.1 Online Module Change Conditions.......................................................................................................... 8- 2
8.2 Online Module Change Operations ......................................................................................................... 8- 3
8.3 Online Module Change Procedure .......................................................................................................... 8- 4
8.3.1 GX Configurator-CT was used for initial setting ............................................................................... 8- 4
8.3.2 Sequence program was used for initial setting ................................................................................ 8- 8
8.4 Precautions for Online Module Change ................................................................................................. 8- 13

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9 TROUBLESHOOTING 9- 1 to 9- 11
9.1 Troubleshooting ....................................................................................................................................... 9- 1
9.1.1 Confirming the error definitions using system monitor of GX Developer ........................................ 9- 3
9.2 Error Details.............................................................................................................................................. 9- 5
9.3 List of Errors ............................................................................................................................................. 9- 8
APPENDIX Appendix- 1 to Appendix - 2
Appendix 1 External Dimension Diagram .......................................................................................Appendix - 1
INDEX Index - 1 to Index - 3

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Using This Manual
Manual Makeup
(1) To know the features and overview of this product (Chapter 1)
Section 1.1 gives the overview and Section 1.2 the features.
(2) To know the system configuration (Chapter 2)
Chapter 2 describes the system configuration, usable programmable controller
CPUs, etc.
(3) To know the system performance and function list (Chapter 3)
Sections 3.1 to 3.4 provides the performance specifications, list of functions, I/O
signals and list of buffer memory. Section 3.5 describes the interface with
external devices.
(4) To know the module installation and setting (Chapter 4)
Chapter 4 describes the wiring example of the module and the setting method
necessary for start of operation.
(5) To know the functions and their setting methods (Chapter 5)
Chapter 5 provides the functions and their setting methods.
(6) To perform initial setting, etc. from the optional utility package
(Chapter 6)
Chapter 6 gives the method for operating the utility package.
(7) To know the example of operating the QD60P8-G using a
sequence program (Chapter 7)
Chapter 7 provides a sequence program example.
(8) To change the module without stopping the system (Chapter 8)
Chapter 8 provides the method for changing the module without stopping the
system (online module change).
(9) To know the error code and corresponding remedy when an error
occurs in the module (Chapter 9)
Chapter 9 gives the troubleshooting and list of error codes.

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Numeric values used in this manual
•The buffer memory addresses and error codes are represented in decimal.
•The X/Y devices are represented in hexadecimal.
•The values read/written from/to the buffer memory and the values set using the
intelligent function module switches are represented in either of decimal and
hexadecimal. A hexadecimal value is ended by "H".
(Example) 10.........10 Decimal
10H.......16 Hexadecimal
Compliance with the EMC and Low Voltage Directives
(1) For programmable controller system
To configure a system meeting the requirements of the EMC and Low Voltage
Directives when incorporating the Mitsubishi programmable controller (EMC and
Low Voltage Directives compliant) into other machinery or equipment, refer to
Chapter 9 "EMC AND LOW VOLTAGE DIRECTIVES" of the QCPU User's
Manual (Hardware Design, Maintenance and Inspection).
The CE mark, indicating compliance with the EMC and Low Voltage Directives, is
printed on the rating plate of the programmable controller.
(2) For the product
For the compliance of this product with the EMC and Low Voltage Directives,
refer to Section 4.4.1 "Wiring precautions".
Generic Terms and Abbreviations
Unless specially noted, the following generic terms and abbreviations are used in this
manual.
Generic term/abbreviation Details of generic term/abbreviation
QD60P8-G Abbreviation for type QD60P8-G Channel Isolated Pulse Input Module.
Programmable controller CPU Generic term for programmable controller CPU on which QD60P8-G can be mounted.
Personal computer DOS/V-compatible personal computer of IBM PC/AT Ror its compatible.
GX Developer
Generic product name for the SWnD5C-GPPW-E, SWnD5C-GPPW-EA, SWnD5C-
GPPW-EV and SWnD5C-GPPW-EVA. ("n" is 4 or greater.)
"-A" and "-V" denote volume license product and upgraded product respectively.
QCPU (Q mode)
Generic term for the Q00JCPU, Q00CPU, Q01CPU, Q02CPU, Q02HCPU, Q06HCPU,
Q12HCPU, Q25HCPU, Q02PHCPU, Q06PHCPU, Q12PHCPU, Q25PHCPU,
Q12PRHCPU, Q25PRHCPU, Q02UCPU, Q03UDCPU, Q04UDHCPU, Q06UDHCPU,
Q13UDHCPU, Q26UDHCPU, Q03UDECPU, Q04UDEHCPU, Q06UDEHCPU,
Q13UDEHCPU and Q26UDEHCPU.
Process CPU Generic term for Q02PHCPU, Q06PHCPU, Q12PHCPU, Q25PHCPU.
GX Configurator-CT Abbreviation for counter module setting/monitoring tool GX Configurator-CT (SW0D5C-
QCTU-E).
Windows Vista R
Generic term for the following:
Microsoft RWindows Vista RHome Basic Operating System,
Microsoft RWindows Vista RHome Premium Operating System,
Microsoft RWindows Vista RBusiness Operating System,
Microsoft RWindows Vista RUltimate Operating System,
Microsoft RWindows Vista REnterprise Operating System
Windows RXP
Generic term for the following:
Microsoft RWindows RXP Professional Operating System,
Microsoft RWindows RXP Home Edition Operating System

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Component List
The component list of this product is given below.
Type Component Quantity
QD60P8-G Type QD60P8-G Channel Isolated Pulse Input Module 1
SW0D5C-QCTU-E GX Configurator-CT Version 1 (1-license product) (CD-ROM) 1
SW0D5C-QCTU-EA GX Configurator-CT Version 1 (Volume-license product) (CD-ROM) 1

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MEMO

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MELSEC-Q
1 OVERVIEW
CHAPTER 1 OVERVIEW
1.1 Overview
This User's Manual describes the specifications, handling, wiring and programming
methods of the Channel Isolated Pulse Input Module (QD60P8-G) used with the
MELSEC-Q series programmable controller CPU.
The QD60P8-G counts the input pulse number (speed, rotation speed, instant flux or
similar) and measures the quantity the length, accumulating flux and so forth. The input
pulse value is updated every 10ms. The QD60P8-G updates the accumulating count
value and the pulse number after movement averaging processing or similar (sampling
pulse number) at intervals of the count cycle setting value.
1.2 Features
(1) Wide range of functions
Pulse generator
Input voltage
selection 1)
Pulse edge
selection 2)
Input pulse number
Pre-scale processing 3)
Movement averaging
processing 4)
Input pulse value 7)Accumulating count value 6)Sampling pulse number 5)
Counter reset 11)
Alarm output 8) Overflow detection 9) Accumulating counter
comparison flag 10)
Updated in
count cycle
Updated
every 10ms
1) Pulse input voltage
A single module accepts the pulse inputs of 5VDC/12 to 24VDC.
2) Pulse edge selection
It is allowed to select the rise or fall of the input pulses to be counted.
3) Pre-scale function
The input pulse number is multiplied by any value to convert the pulse
number.
4) Movement averaging function
The values of the sampling pulse number are averaged by the specified
number of times to calculate the average value.
1

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MELSEC-Q
1 OVERVIEW
5) Sampling pulse number indication
The value obtained by performing pre-scale conversion on the pulse
number entered in the count cycle set to the count cycle setting value is
displayed. If the input pulse number is not uniform, movement averaging
processing can be performed to average the input pulse number.
The count range is 0 to 32767.
6) Accumulating count value indication
The accumulating value of the sampling pulse number is displayed in the
set count cycle. The count range is 0 to 99999999, and you can select
whether to use the accumulating counter as the linear counter or ring
counter.
7) Input pulse value indication
The pulse number actually input is displayed every 10ms. Since the input
pulse number is displayed every 10ms, the module can be used as a
counter. (The input pulse value is updated every 10ms. Note this when
using the module as a counter.)
The count range is 0 to 2147483647.
8) Alarm output
It is allowed to set four setting values, i.e. upper/upper limit value,
upper/lower limit value, lower/upper limit value and lower/lower limit value,
for the sampling pulse number to output alarms.
9) Accumulating counter overflow detection
If the accumulating count value overflows (exceeds 99999999) in the linear
counter mode, the accumulating counter overflow detection flag turns ON to
indicate that an overflow error has occurred.
10) Accumulating counter comparison output
If the accumulating count value reaches or exceeds the comparison output
setting value, the accumulating counter comparison flag turns ON.
11) Counter reset
The sampling pulse number, accumulating count value and input pulse
value can be reset at any timing.
(2) Counting speed range of the input pulse can be changed
By changing the input filter, the input pulse speed is available within the range 0
to 30kpps.
(3) 8 channels of pulse inputs in one module
One module has 8 channels of pulse inputs to configure a system at low costs.
(4) Channel isolated
The channels are isolated from each other. (Dielectric withstand voltage:
1780VAC for 1 minute)
1

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MELSEC-Q
1 OVERVIEW
(5) Online module change
It is possible to change the module without stopping the system.
(6) Easy setting by utility package
Utility package (GX Configurator-CT) is sold separately.
The utility package enables the initial setting and auto refresh setting to be made
on the screen, reducing the sequence programs as well as resulting in easy
monitoring of the setting and operating status.

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MELSEC-Q
1 OVERVIEW
MEMO

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MELSEC-Q
2 SYSTEM CONFIGURATION
CHAPTER 2 SYSTEM CONFIGURATION
This chapter explains the system configuration of the QD60P8-G.
2.1 Applicable Systems
This section describes the applicable systems.
(1) Applicable modules and base units, and No. of modules
(a) When mounted with a CPU module
The table below shows the CPU modules and base units applicable to the
QD60P8-G and quantities for each CPU model.
Depending on the combination with other modules or the number of
mounted modules, power supply capacity may be insufficient.
Pay attention to the power supply capacity before mounting modules, and if
the power supply capacity is insufficient, change the combination of the
modules.
Applicable CPU module Base unit *2
CPU type CPU model No. of modules *1 Main base unit Extension base unit
Q00JCPU Up to 8
Q00CPU
Basic model QCPU
Q01CPU Up to 24
Q02CPU
Q02HCPU
Q06HCPU
Q12HCPU
High Performance
model QCPU
Q25HCPU
Up to 64
Q02PHCPU
Q06PHCPU
Q12PHCPU
Process CPU
Q25PHCPU
Up to 64
Q12PRHCPU
Redundant CPU Q25PRHCPU Up to 53 *3
Q02UCPU Up to 36
Q03UDCPU
Q04UDHCPU
Q06UDHCPU
Q13UDHCPU
Q26UDHCPU
Q03UDECPU
Q04UDEHCPU
Q06UDEHCPU
Q13UDEHCPU
Universal model QCPU
Q26UDEHCPU
Up to 64
Programmable
controller CPU
Safety CPU QS001CPU N/A
2

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MELSEC-Q
2 SYSTEM CONFIGURATION
Applicable CPU module Base unit *2
CPU type CPU model No. of modules *1 Main base unit Extension base unit
Q06CCPU-V
C Controller module Q06CCPU-V-B Up to 64
: Applicable, : N/A
*1: Limited within the range of I/O points for the CPU module.
*2: Can be installed to any I/O slot of a base unit.
*3: Use the QD60P8-G module whose serial No. (first five digits) is 09012
or later.
(b) Mounting to a MELSECNET/H remote I/O station
The table below shows the network modules and base units applicable to
the QD60P8-G and quantities for each network module model.
Depending on the combination with other modules or the number of
mounted modules, power supply capacity may be insufficient.
Pay attention to the power supply capacity before mounting modules, and if
the power supply capacity is insufficient, change the combination of the
modules.
Base unit *2
Applicable network
module No. of modules *1Main base unit of
remote I/O station
Extension base unit of
remote I/O station
QJ72LP25-25
QJ72LP25G
QJ72LP25GE
QJ72BR15
Up to 64
: Applicable, : N/A
*1: Limited within the range of I/O points for the network module.
*2: Can be installed to any I/O slot of a base unit.
REMARK
The Basic model QCPU or C Controller module cannot create the MELSECNET/H
remote I/O network.
2