Mitsubishi FR-F800-E User manual

INVERTER
INVERTER F800-E FR-F806-E-L2 INSTRUCTION MANUAL (HARDWARE)
C
INTRODUCTION 1
INSTALLATION AND WIRING 2
PRECAUTIONS FOR USE OF
THE INVERTER 3
PROTECTIVE FUNCTIONS 4
PRECAUTIONS FOR
MAINTENANCE AND
INSPECTION
5
SPECIFICATIONS 6
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
IB(NA)-0600767ENG-C(2203)MEE Printed in Japan Specifications subject to change without notice.
FR-F800-E
FR-F806-E (IP55/UL Type 12 SPECIFICATIONS)
INSTRUCTION MANUAL (HARDWARE)
FR-F846-00023(0.75K) to 03610(160K)-E-L2
Inverter for fans and pumps

Safety Instructions 1
Thank you for choosing this Mitsubishi Electric inverter.
This Instruction Manual describes handling and cautions about the hardware, such as installation and wiring, for the FR-F806 (IP55/
UL Type12 specification product) that are different from the FR-F800.
Information about the software, such as basic operations and parameters, is described in the FR-F800 Instruction Manual (Detailed)
in the CD-ROM enclosed with the product. For the details of Ethernet communication, refer to the Ethernet Function Manual in the
enclosed CD-ROM. In addition to this manual, please read the manuals in the enclosed CD-ROM carefully. Do not use this product
until you have a full knowledge of this product, safety information and instructions.
Please forward this Instruction Manual to the end user.
Electric Shock Prevention
Fire Prevention
Injury Prevention
Safety Instructions
Do not attempt to install, operate, maintain or inspect this
product until you have read through this Instruction Manual
and supplementary documents carefully and can use the
equipment correctly. Do not use this product until you have a
full knowledge of this product, safety information and
instructions.
Installation, operation, maintenance and inspection must be
performed by qualified personnel. Here, an expert means a
person who meets all the conditions below.
• A person who took a proper engineering training.
Such training may be available at your local Mitsubishi
Electric office. Contact your local sales office for schedules
and locations.
• A person who can access operating manuals for the
protective devices (e.g. light curtain) connected to the safety
control system. A person who has read and familiarized
himself/herself with the manuals.
In this Instruction Manual, the safety instruction levels are
classified into "Warning" and "Caution"
Incorrect handling may cause hazardous
conditions, resulting in death or severe
injury.
Incorrect handling may cause hazardous
conditions, resulting in medium or slight
injury, or may cause only material
damage.
The level may even lead to a serious
consequence according to conditions. Both instruction levels
must be followed because these are important to personal
safety.
Warning
Caution
Caution
Warning
While the inverter power is ON, do not remove the front
cover or the wiring cover. Do not run the inverter with the
front cover or the wiring cover removed. Otherwise you may
access the exposed high voltage terminals or the charging
part of the circuitry and get an electric shock.
Even if power is OFF, do not remove the front cover except
for wiring or periodic inspection. You may accidentally
touch the charged inverter circuits and get an electric
shock.
Before wiring or inspection, LCD indication of the operation
panel must be switched OFF. Any person who is involved in
wiring or inspection shall wait for at least 10 minutes after
the power supply has been switched OFF and check that
there are no residual voltage using a tester or the like. The
capacitor is charged with high voltage for some time after
power OFF, and it is dangerous.
This inverter must be earthed (grounded). Earthing
(grounding) must conform to the requirements of national
and local safety regulations and electrical code (NEC
section 250, IEC 61140 class 1 and other applicable
standards). A neutral-point earthed (grounded) power
supply in compliance with EN standard must be used.
Any person who is involved in wiring or inspection of this
equipment shall be fully competent to do the work.
The inverter must be installed before wiring. Otherwise you
may get an electric shock or be injured.
Do not subject the cables to scratches, excessive stress,
heavy loads or pinching. Otherwise you may get an electric
shock.
Do not change the cooling fan while power is ON. as it is
dangerous.
Do not touch the printed circuit board or handle the cables
with wet hands. Otherwise you may get an electric shock.
Never touch the motor terminals, etc. right after powering
OFF as the DC voltage is applied to the motor for 1 second
at powering OFF if the main circuit capacitor capacity is
measured. Doing so may cause an electric shock.
Before wiring or inspection for a PM motor, confirm that the
PM motor is stopped as a PM motor is a synchronous motor
with high-performance magnets embedded inside and high-
voltage is generated at the motor terminals while the motor
is running even after the power of this product is turned
OFF. In an application, such as fan and blower, that the
motor may be driven by the load, connect a low-voltage
manual contactor at this product output side and keep it
open during wiring and inspection of this product.
Otherwise you may get an electric shock.
Caution
Inverter must be installed on a nonflammable wall without
holes in it so that its components cannot be touched from
behind.Mounting it to or near flammable material may cause
a fire.
If the inverter becomes faulty, the inverter power must be
switched OFF. A continuous flow of large current may cause
a fire.
Resistors cannot be used. Do not connect a resistor directly
to the DC terminals P/+ and N/-. Doing so could cause a fire.
Be sure to perform daily and periodic inspections as
specified in the Instruction Manual. There is a possibility of
explosion, damage, or fire if this product is used without
inspection.
Caution
The voltage applied to each terminal must be the ones
specified in the Instruction Manual. Otherwise an explosion
or damage may occur.
The cables must be connected to the correct terminals.
Otherwise an explosion or damage may occur.
The polarity (+ and -) must be correct. Otherwise an
explosion or damage may occur.
While power is ON or for some time after power-OFF, do not
touch the inverter as it will be extremely hot. Touching
these devices may cause a burn.

2Safety Instructions
Additional Instructions
The following instructions must be also followed. If the product
is handled incorrectly, it may cause unexpected fault, an injury,
or an electric shock.
 2.9 m/s2or less for the FR-F846-01800(75K) or higher.
Caution
Transportation and Mounting
To prevent injury, wear cut-resistant gloves when opening
packaging with sharp tools.
Use proper lifting techniques or a trolley when carrying
products. Failure to do so may lead to injuries.
Do not stand or rest heavy objects on the product.
Do not stack the boxes containing inverters higher than the
number recommended.
When carrying the inverter, do not hold it by the front cover;
it may fall or break.
During installation, caution must be taken not to drop the
inverter as doing so may cause injuries.
The product must be installed on a surface that withstands
the weight of the inverter.
Do not install the product on a hot surface.
Ensure the mounting orientation of this product is correct.
Ensure this product is mounted securely in its enclosure.
Do not install or operate the inverter if it is damaged or has
parts missing.
Foreign conductive objects must be prevented from
entering the inverter. That includes screws and metal
fragments or other flammable substance such as oil.
As the inverter is a precision instrument, do not drop or
subject it to impact.
The ambient temperature must be between -10 and +40°C
(non-freezing). Otherwise the inverter may be damaged.
The ambient humidity must be 95%RH or less (non-
condensing). Otherwise the inverter may be damaged.
(Refer to page 21 for details.)
The storage temperature (applicable for a short time, e.g.
during transit) must be between -20 and +65°C. Otherwise
the inverter may be damaged.
The inverter must be used indoors (without corrosive gas,
flammable gas, oil mist, dust and dirt etc.) Otherwise the
inverter may be damaged.
Do not use this product at an altitude above 2500 m.
Vibration should not exceed 5.9 m/s2 at 10 to 55 Hz in X, Y,
and Z directions. Otherwise the product may be damaged.
(For installation at an altitude above 1000 m, consider a 3%
reduction in the rated current per 500 m increase in
altitude.)
If halogens (including fluorine, chlorine, bromine, and
iodine) contained in fumigants for wood packages enter this
product, the product may be damaged. Prevent the entry of
fumigant residuals or use an alternative method such as
heat disinfection. Note that sterilization or disinfection of
wood packages should be performed before packing the
product.
Wiring
Do not install a power factor correction capacitor, surge
absorber, or radio noise filter on the output side of this
product. These devices may overheat or burn out.
The output terminals (terminals U, V, and W) must be
connected to a motor correctly. Otherwise the motor will
rotate inversely.
Even with the power OFF, high voltage is still applied to the
terminals U, V and W while the PM motor is running. Ensure
the PM motor has stopped before carrying out any wiring.
Otherwise you may get an electric shock.
Never connect a PM motor to a commercial power supply.
Connecting a commercial power supply to the input
terminals (U, V, W) of a PM motor will burn it out. The PM
motor must be connected with the output terminals (U, V, W)
of the inverter.
Trial run
Before starting operation, each parameter must be
confirmed and adjusted. A failure to do so may cause some
machines to make unexpected motions.
Warning
Usage
Stay away from the equipment when the retry function is set
as it will restart suddenly after a trip.
Since pressing the STOP/RESET key may not stop output
depending on the function setting status, separate circuit
and switch that make an emergency stop (power OFF,
mechanical brake operation for emergency stop, etc.) must
be provided.
Be sure to turn OFF the start (STF/STR) signal before
clearing the fault as this product will restart the motor
suddenly after a fault is cleared.
Do not use a PM motor for an application where the PM
motor is driven by its load and runs at a speed higher than
the maximum motor speed.
Use this inverter only with three-phase induction motors or
with a PM motor. Connection of any other electrical
equipment to the inverter output may damage the
equipment.
Do not modify the equipment.
Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the
product.

Safety Instructions 3
 DoS: A denial-of-service (DoS) attack disrupts services by overloading
systems or exploiting vulnerabilities, resulting in a denial-of-service
(DoS) state.
 IPX5 refers to protection of the inverter functions against water jets from
any direction when about 12.5-liter water is injected from a nozzle with
an inside diameter of 6.3 mm from the distance of about 3 m for at least 3
minutes.
 IP5X refers to protection of the inverter functions and maintenance of
safety when the inverter is put into a stirring device containing dust of 75
µm or smaller in diameter, stirred for 8 hours, and then removed from the
device.
 Water here refers to fresh water at room temperature (5 to 35°C).
 Indoor here refers to the environments that are not affected by climate
conditions.
Caution
Usage
The electronic thermal relay function does not guarantee
protection of the motor from overheating. It is
recommended to install both an external thermal and PTC
thermistor for overheat protection.
Do not repeatedly start or stop this product with a magnetic
contactor on its input side.
The effect of electromagnetic interference must be reduced
by using a noise filter or by other means. Otherwise nearby
electronic equipment may be affected.
Appropriate precautions must be taken to suppress
harmonics. Otherwise power supply harmonics from the
inverter may heat/damage the power factor correction
capacitor and generator.
To drive a 400 V class motor with this product, use an
insulation-enhanced motor, or take measures to suppress
surge voltage. Otherwise surge voltage, which is attributed
to the length and thickness of wire, may occur at the motor
terminals, causing the motor insulation to deteriorate.
When parameter clear or all parameter clear is performed,
the required parameters must be set again before starting
operations because all parameters return to their initial
values.
The inverter can be easily set for high-speed operation.
Before changing its setting, the performances of the motor
and machine must be fully examined.
This product's brake function cannot be used as a
mechanical brake. Use a separate device instead.
Perform an inspection and test operation of this product if it
has been stored for a long period of time.
Static electricity in your body must be discharged before
you touch the product.
Only one PM motor can be connected to an inverter.
A PM motor must be used under PM motor control. Do not
use a synchronous motor, induction motor, or synchronous
induction motor.
Do not connect a PM motor to this product with it set to the
induction motor control setting (initial setting). Do not
connect an induction motor to this product with it set to the
PM sensorless vector control setting. Doing so will cause
failure.
In the system with a PM motor, the inverter power must be
turned ON before closing the contacts of the contactor at
the output side.
In order to protect the inverter and the system against
unauthorized access by external systems via network, take
security measures including firewall settings.
Depending on the network environment, the inverter may
not operate as intended due to delays or disconnection in
communication. Carefully consider the conditions and
safety for the inverter on site.
To maintain the security (confidentiality, integrity, and
availability) of the inverter and the system against
unauthorized access, DoS attacks, computer viruses, and
other cyberattacks from external devices via network, take
appropriate measures such as firewalls, virtual private
networks (VPNs), and antivirus solutions. We shall have no
responsibility or liability for any problems involving inverter
trouble and system trouble by DoS attacks, unauthorized
access, computer viruses, and other cyberattacks.
When the emergency drive function is enabled, the
operation is continued or the retry operation (automatic
reset and restart) is repeated even if a fault occurs, which
may damage or burn the inverter, the converter unit, or the
motor. Before restarting the normal operation after the
operation using the emergency drive function, make sure
that the inverter, the converter unit, and the motor have no
fault.
Emergency stop
A safety backup such as an emergency brake must be
provided for devices or equipment in a system to prevent
hazardous situations from occurring in case of failure of
this product or an external device controlling this product.
If the breaker installed on the input side of this product
trips, check for wiring faults (short circuits etc.) and damage
to internal parts of this product. Identify and remove the
cause of the trip before resetting the tripped breaker and
applying the power to the product again.
When a protective function activates, take an appropriate
corrective action, then reset the inverter, and resume the
operation.
Maintenance, inspection and parts replacement
Do not carry out a megger (insulation resistance) test on the
control circuit of the inverter. It will cause a failure.
Disposal
The inverter must be treated as industrial waste.
Caution
Waterproof and dustproof performances
The inverter is rated with an IPX5 waterproof rating and an
IP5X dustproof rating when the operation panel (FR-DU08-
01), the front cover, the wiring cover, and the cable glands
are securely fixed with screws.
The items enclosed with the inverter such as the Instruction
Manual or CD are not rated with the IPX5 waterproof or IP5X
dustproof ratings.
Although the inverter is rated with the IPX5 waterproof and
IP5X dustproof ratings, it is not intended for use in water.
Also, the ratings do not guarantee protection of the inverter
from needless submersion in water or being washed under
strong running water such as a shower.
Do not pour or apply the following liquids over the inverter:
water containing soap, detergent, or bath additives; sea
water; swimming pool water; warm water; boiling water; etc.
The inverter is intended for indoor installation and not for
outdoor installation. Avoid places where the inverter is
subjected to direct sunlight, rain, sleet, snow, or freezing
temperatures.
If the operation panel (FR-DU08-01) is not installed, if the
screws of the operation panel are not tightened, or if the
operation panel is damaged or deformed, the IPX5
waterproof performance and the IP5X dustproof
performance are impaired. If any abnormalities are found on
the operation panel, ask for an inspection and repair.
If the screws of the front cover or the wiring cover are not
tightened, if any foreign matter (hair, sand grain, fiber, etc.)
is stuck between the inverter and the gasket, if the gasket is
damaged, or if the front cover or the wiring cover is
damaged or deformed, the IPX5 waterproof performance
and the IP5X dustproof performance are impaired. If any
abnormalities are found on the front cover, wiring cover, or
the gasket of the inverter, ask for an inspection and repair.
Cable glands are important components to maintain the
waterproof and dustproof performances. Be sure to use
cable glands of the recommended size and shape or
equivalent. The standard protective bushes cannot
sufficiently maintain the IPX5 waterproof performance and
the IP5X dustproof performance.
If a cable gland is damaged or deformed, the IPX5
waterproof performance and the IP5X dustproof
performance are impaired. If any abnormalities are found on
the cable glands, ask the manufacturer of the cable glands
for an inspection and repair.
To maintain the waterproof and dustproof performances of
the inverter, daily and periodic inspections are
recommended regardless of the presence or absence of
abnormalities.
General instruction
For clarity purpose, illustrations in this Instruction Manual
may be drawn with covers or safety guards removed.
Ensure all covers and safety guards are properly installed
prior to starting operation. For details on the PM motor,
refer to the Instruction Manual of the PM motor.

4Safety Instructions
Application of caution labels
Caution labels are used to ensure safety during use of Mitsubishi
Electric inverters.
Apply the following labels to the inverter if the "retry function" and/
or "automatic restart after instantaneous power failure" have been
enabled.
For the retry function
For automatic restart after instantaneous power failure
Application of motor control labels
Apply the following labels to the inverter to avoid connecting
motors not intended for a particular motor control setting.

CONTENTS 5
1 INTRODUCTION 9
1.1 Product checking and accessories 10
1.2 Component names 11
1.3 Related manuals 12
2 INSTALLATION AND WIRING 13
2.1 Peripheral devices 14
2.1.1 Inverter and peripheral devices ......................................................................................................................14
2.1.2 Peripheral devices ..........................................................................................................................................17
2.2 Removal and reinstallation of the front cover 18
2.3 Installation of the inverter 21
2.3.1 Inverter installation environment.....................................................................................................................21
2.3.2 Inverter installation..........................................................................................................................................23
2.4 Terminal connection diagrams 24
2.5 Main circuit terminals 28
2.5.1 Details on the main circuit terminals ...............................................................................................................28
2.5.2 Terminal layout of the main circuit terminals, wiring of power supply and the motor......................................28
2.5.3 Wiring method.................................................................................................................................................30
2.5.4 Applicable cables and the wiring length..........................................................................................................33
2.5.5 Earthing (grounding) precautions ...................................................................................................................35
2.6 Control circuit 36
2.6.1 Details on the control circuit terminals............................................................................................................36
2.6.2 Control logic (sink/source) change .................................................................................................................41
2.6.3 Wiring of control circuit ...................................................................................................................................43
2.6.4 Wiring precautions..........................................................................................................................................46
2.6.5 When supplying 24 V external power to the control circuit .............................................................................47
2.6.6 Safety stop function ........................................................................................................................................48
2.7 Operation panel (FR-LU08-01) 50
2.7.1 Components of the operation panel................................................................................................................50
2.7.2 Outline of the Main monitor indicator ..............................................................................................................51
2.7.3 Basic operation of the operation panel ...........................................................................................................52
2.8 Communication connectors and terminals 53
2.8.1 PU connector..................................................................................................................................................53
2.8.2 Ethernet connector .........................................................................................................................................54
2.8.3 USB connector................................................................................................................................................55
2.9 Connection of stand-alone option units 57
2.9.1 Connection of the brake unit (FR-BU2) ..........................................................................................................57
2.9.2 Connection of the brake unit (FR-BU) ............................................................................................................59
2.9.3 Connection of the brake unit (BU type)...........................................................................................................60
2.9.4 Connection of the high power factor converter (FR-HC2) ..............................................................................61
2.9.5 Connection of the multifunction regeneration converter (FR-XC)...................................................................62
2.9.6 Connection of the power regeneration common converter (FR-CV) ..............................................................64
CONTENTS

6CONTENTS
2.9.7 Connection of the power regeneration converter (MT-RC) ............................................................................ 65
2.10 Installing a communication option 66
3 PRECAUTIONS FOR USE OF THE INVERTER 67
3.1 Electro-magnetic interference (EMI) and leakage currents 68
3.1.1 Leakage currents and countermeasures........................................................................................................ 68
3.1.2 Countermeasures against inverter-generated EMI ........................................................................................ 70
3.1.3 Built-in EMC filter............................................................................................................................................ 72
3.2 Power supply harmonics 73
3.2.1 Power supply harmonics ................................................................................................................................ 73
3.2.2 Harmonic suppression guidelines in Japan.................................................................................................... 74
3.3 Installation of a reactor 76
3.4 Power-OFF and magnetic contactor (MC) 77
3.5 Countermeasures against deterioration of the 400 V class motor insulation 78
3.6 Checklist before starting operation 79
3.7 Failsafe system which uses the inverter 81
4 PROTECTIVE FUNCTIONS 83
4.1 Inverter fault and alarm indications 84
4.2 Reset method for the protective functions 84
4.3 Faults history and the list of fault displays 85
4.4 Causes and corrective actions 86
5 PRECAUTIONS FOR MAINTENANCE AND
INSPECTION 87
5.1 Inspection item 88
5.1.1 Daily inspection .............................................................................................................................................. 88
5.1.2 Periodic inspection ......................................................................................................................................... 88
5.1.3 Daily and periodic inspection.......................................................................................................................... 89
5.1.4 Checking the inverter and converter modules................................................................................................ 91
5.1.5 Cleaning ......................................................................................................................................................... 91
5.1.6 Replacement of parts ..................................................................................................................................... 92
5.1.7 Removal and reinstallation of the control circuit terminal block.................................................................... 111
5.2 Measurement of main circuit voltages, currents, and powers 113
5.2.1 Measurement of powers............................................................................................................................... 115
5.2.2 Measurement of voltages ............................................................................................................................. 115
5.2.3 Measurement of currents ............................................................................................................................. 115

CONTENTS 7
5.2.4 Measurement of inverter input power factor .................................................................................................115
5.2.5 Measurement of converter output voltage (across terminals P and N).........................................................115
5.2.6 Measurement of inverter output frequency ...................................................................................................115
5.2.7 Insulation resistance test using megger .......................................................................................................116
5.2.8 Pressure test.................................................................................................................................................116
6 SPECIFICATIONS 117
6.1 Inverter rating 118
6.2 Common specifications 119
6.3 Inverter outline dimension drawings 121
APPENDIX 125
Appendix 1 Differences and compatibility with the FR-F840 ....................................................................... 126
Appendix 2 Instructions for compliance with the EU Directives................................................................... 127
Appendix 3 Instructions for UL and cUL ...................................................................................................... 131
Appendix 4 Instructions for EAC.................................................................................................................. 133
Appendix 5 Restricted Use of Hazardous Substances in Electronic and Electrical Products ..................... 134
Appendix6 Referenced Standard (Requirement of Chinese standardized law) ......................................... 135
Appendix7 Compliance with the UK certification scheme .......................................................................... 135
Appendix8 Compliance with the EU ErP Directive (Ecodesign Directive) .................................................. 136

MEMO
8

INTRODUCTION 9
1
1INTRODUCTION
This contents described in this chapter must be read before using this
product.
Always read the instructions before using the equipment.
1.1 Product checking and accessories.........................................10
1.2 Component names....................................................................11
1.3 Related manuals .......................................................................12
<Abbreviations>
Operation panel: LCD operation panel (FR-LU08-01)
Parameter unit: Parameter unit (FR-PU07)
PU: LCD operation panel (FR-LU08-01) and parameter unit (FR-PU07)
Inverter: Mitsubishi Electric inverter FR-F800-E series (IP55 compatible model)
Ethernet board: Ethernet communication board (FR-A8ETH)
Pr.: Parameter number (Number assigned to function)
PU operation: Operation using the PU (operation panel / parameter unit)
External operation: Operation using the control circuit signals
Combined operation: Combined operation using the PU (operation panel / parameter unit) and External operation
Mitsubishi Electric standard motor: SF-JR
Mitsubishi Electric constant-torque motor: SF-HRCA
<Trademarks>
Company and product names herein are the trademarks and registered trademarks of their respective owners.
<Notes on descriptions in this Instruction Manual>
•Connection diagrams in this Instruction Manual suppose that the control logic of the input terminal is the sink
logic, unless otherwise specified. (For the control logic, refer to page 41.)
Harmonic Suppression Guidelines
All the models of the inverters used by specific consumers are covered by "the Harmonic Suppression
Guidelines for Consumers Who Receive High Voltage or Special High Voltage". (For details, refer to page 74.)

Product checking and accessories
10 INTRODUCTION
1.1 Product checking and accessories
Unpack the product and check the rating plate and the capacity plate of the inverter to ensure that the model agrees with the
order and the product is intact.
Inverter model
 Specification differs by the type. Major differences are shown in the table below.
NOTE
• In this Instruction Manual, the inverter model name consists of the applicable motor capacity and the rated current value (SLD
rated current value of the F800 standard model).
(Example) FR-F846-00250(11K)
How to read the SERIAL number
Accessory
• Earthing (grounding) cable (1): For connection with a communication option. (Refer to page 66.)
• CD-ROM (1): Including the Instruction Manual (Detailed) and other documents.
Type Monitor output
Initial setting
Built-in EMC filter Control
logic
Rated
frequency
Pr.19 Base
frequency voltage
FM
(terminal FM
equipped model)
Terminal FM (pulse train output)
Terminal AM (analog voltage output
(0 to ±10 VDC))
ON Sink logic 60 Hz 9999 (same as the
power supply voltage)
CA
(terminal CA
equipped model)
Terminal CA (analog current output
(0 to 20 mADC))
Terminal AM (analog voltage output
(0 to ±10 VDC))
ON Source logic 50 Hz 8888 (95% of the
power supply voltage)
Rating plate example The SERIAL consists of one symbol, two characters indicating the production
year and month, and six characters indicating the control number. The last digit
of the production year is indicated as the Year, and the Month is indicated by 1
to 9, X (October), Y (November), or Z (December).
   
Symbol Year Month Control number
SERIAL
F R - F 8 4 6 - 00250 - E1 - 60 L2
400 V class
Symbol Voltage class
4
CA
Symbol Type
FM
E2
E1
Symbol Description
0.75K to 160K
Inverter rated capacity (kW)
00023 to 03610
Inverter rated current
(SLD rated current of the
F800 standard model) (A)
Symbol
Structure,
functionality
IP55 compatible
model
6
L2
EMC filter
Symbol
Built-in C2 filter
Symbol Circuit board coating
(conforming to IEC60721-3-3:1994 3C2/3S2)
With
With
Plated conductor
With
Without
06
60
Communication type
Ethernet
,1387;;;;;
02'(/
287387;;;;;
6(5,$/;;;;;;;;;
0$'(,1;;;;;
Rating plate
Input rating
Output rating
SERIAL
Inverter model
Country of origin
FR-LU08-01
Operation panel

Component names
INTRODUCTION 11
1
1.2 Component names
Component names are shown below. (Example: FR-F846-00250(11K))
 Refer to the FR-F800 Instruction Manual (Detailed)
Symbol Name Description Refer to
page
(a) PU connector Connects the operation panel or the parameter unit. This connector also enables
the RS-485 communication. 53
(b) USB A connector Connects a USB memory device. 55
(c) USB mini B connector Connects a personal computer and enables communication with FR Configurator 2. 55
(d) Plug-in option connector 1
Connects a plug-in option or a communication option.
Instruction
Manual of
the option
(e) Plug-in option connector 3
(f) Plug-in option connector 2
The connector 2 cannot be used because the Ethernet board is installed in the
initial status. The Ethernet board must be removed to install a plug-in option to the
connector 2. (However, Ethernet communication is disabled in that case.)
54
(g) Voltage/current input switch
(SW2) Selects between voltage and current for terminal 2 and 4 inputs. 
(h) Control circuit terminal block Connects cables for the control circuit. 36
(i) EMC filter ON/OFF connector Turns ON/OFF the EMC filter. 72
(j) Charge lamp Stays ON while the power is supplied to the main circuit. 28
(k) Ethernet communication
connector Connect the Ethernet dedicated cable for connection to the network. 54
(l) Main circuit terminal block Connects cables for the main circuit. 28
(m) Wiring cover
Remove the protective bushes to connect cables. (FR-F846-00470(22K) or lower) 18
(n) Front cover
Remove this cover for the installation of the product, installation of a plug-in
(communication) option, switching of the voltage/current input switch, etc. For the
FR-F846-01800(75K) or higher, the front cover for the control circuit inspection and
the front cover for the main circuit inspection can be individually removed.
18
(o) Operation panel (FR-LU08-01) Operates and monitors the inverter. 50
(p) Fan cover Remove this cover for replacement of the cooling fan. (FR-F846-00250(11K) or
higher) 93
(q) Cooling fan Cools the inverter. (FR-F846-00250(11K) or higher) 93
(r) Internal fan Cools the inverter. 99
(s) Bracket Fixes the internal fan. 99
(t) Protective cover
Protects the fan to avoid contacting the wiring. ( FR-F846-00250(11K) to 00470(22K)) 100
(u) Switches for manufacturer
setting (SW3 and SW4) Do not change the initial setting (OFF ). ─
(r)
(s)
(t)
(l)
(m)
(a)
(f)
(g)
(j)
(i)
(e)
(n)
(o)
(q)
(p)
(b)
(c)
(u)
(h)
(k)
(d)
Front cover for
control circuit
inspection
Front cover for
main circuit
inspection
Front cover of the
FR-F846-01800(75K) or higher
OFF
ON

Related manuals
12 INTRODUCTION
1.3 Related manuals
Manuals related to the FR-F806-E-L2 inverter are shown in the following table.
Name Manual number
FR-F800 Instruction Manual (Detailed) IB-0600547ENG
Ethernet Function Manual IB-0600628ENG
FR Configurator 2 Instruction Manual IB-0600516ENG
PLC function programming manual IB-0600492ENG
FR-LU08(-01) Instruction Manual IB-0600539ENG
Safety stop function instruction manual BCN-A23228-001

INSTALLATION AND WIRING 13
2
2INSTALLATION AND
WIRING
This chapter explains the "INSTALLATION" and the "WIRING" of this
product.
Always read the instructions before using the equipment.
2.1 Peripheral devices ....................................................................14
2.2 Removal and reinstallation of the front cover........................18
2.3 Installation of the inverter ........................................................21
2.4 Terminal connection diagrams ................................................24
2.5 Main circuit terminals...............................................................28
2.6 Control circuit ...........................................................................36
2.7 Operation panel (FR-LU08-01) .................................................50
2.8 Communication connectors and terminals ............................53
2.9 Connection of stand-alone option units .................................57
2.10 Installing a communication option..........................................66

Peripheral devices
14 INSTALLATION AND WIRING
2.1 Peripheral devices
2.1.1 Inverter and peripheral devices
 The figure shows the area when the front cover is removed.
Earth
(Ground)
R/L1 S/L2 T/L3
N/-P/+
: Install these options as required.
U
Earth (Ground)
VW
IM connection PM connection
(c) Molded case circuit breaker
(MCCB) or earth leakage current
breaker (ELB), fuse
(l) USB connector
(m) EMC filter
(ferrite core)
(FR-BSF01,
FR-BLF)
UVW
Earth (Ground)
(n) Induction motor
(o) Contactor
Example)
No-fuse
switch
(DSN type)
(p) PM motor
(MM-CF)
(d) Magnetic contactor (MC)
(a) Inverter
(b) Three-phase AC power supply
Personal computer
(FR Configurator 2)
USB host
(A connector)
Communication
status indicator
(LED)(USB host)
USB device
(Mini B connector)
USB
(e) AC reactor(FR-HAL)

P/+
P/+
PR
PR
(f) High power factor
converter
(FR-HC2)
(h) Power regeneration
common converter
(FR-CV)
(k) Resistor unit
(FR-BR, MT-BR5)
(j) Brake unit
(FR-BU2, FR-BU)
(i) Power regeneration
converter (MT-RC)
(g) Multifunction
regeneration converter
(FR-XC)

Peripheral devices
INSTALLATION AND WIRING 15
2
NOTE
• To prevent an electric shock, always earth (ground) the motor and inverter.
• Do not install a power factor correction capacitor or surge suppressor or capacitor type filter on the inverter's output side.
Doing so will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices is
connected, immediately remove it. When installing a molded case circuit breaker on the output side of the inverter, contact
the manufacturer of the molded case circuit breaker.
• Electromagnetic wave interference
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the
communication devices (such as AM radios) used near the inverter. In this case, activating the EMC filter may minimize
interference. (Refer to page 72.)
• For details of options and peripheral devices, refer to the respective Instruction Manual.
• A PM motor cannot be driven by the commercial power supply.
• A PM motor is a motor with permanent magnets embedded inside. High voltage is generated at the motor terminals while the
motor is running. Before closing the contactor at the output side, make sure that the inverter power is ON and the motor is
stopped.

Peripheral devices
16 INSTALLATION AND WIRING
 To select a stand-alone option, refer to the Instruction Manual of each option.
Symbol Name Overview Refer
to page
(a) Inverter (FR-F806)
The life of the inverter is influenced by the ambient temperature.
The ambient temperature should be as low as possible within the
permissible range.
Incorrect wiring may lead to damage of the inverter. The control signal
lines must be kept fully away from the main circuit lines to protect them
from noise.
The built-in EMC filter can reduce the noise.
In this inverter, a DC reactor and common mode choke are built in to
suppress harmonics and to improve the power factor.
21
24
72
(b) Three-phase AC power supply Must be within the permissible power supply specifications of the inverter. 118
(c)
Molded case circuit breaker (MCCB),
earth leakage circuit breaker (ELB), or
fuse
Must be selected carefully since an inrush current flows in the inverter at
power ON. 17
(d) Magnetic contactor (MC)
Install this to ensure safety.
Do not use this to start and stop the inverter. Doing so will shorten the life
of the inverter.
77
(e) AC reactor (FR-HAL)
Install this to suppress harmonics and to improve the power factor.
An AC reactor (FR-HAL) (option) is required when installing the inverter
near a large power supply system (1000 kVA or more). Under such
condition, the inverter may be damaged if you do not use a reactor.
Select a reactor according to the applied motor capacity.
76
(f) High power factor converter (FR-HC2) Suppresses the power supply harmonics significantly. Install this as
required. 61
(g) Multifunction regeneration converter
(FR-XC)
Provides a large braking capability. Install this as required.
62
(h) Power regeneration common converter
(FR-CV) 64
(i) Power regeneration converter
(MT-RC) 65
(j) Brake unit (FR-BU2, FR-BU, BU) Allows the inverter to provide the optimal regenerative braking capability.
Install this as required. 57
(k) Resistor unit (FR-BR, MT-BR5)
(l) USB connection
A USB (Ver. 1.1) cable connects the inverter with a personal computer.
Parameter setting and monitoring can be performed by FR Configurator 2.
A USB memory device enables parameter copies and the trace function.
55
(m) Noise filter
(FR-BSF01, FR-BLF)
Install this to reduce the electromagnetic noise generated from the
inverter. The noise filter is effective in the range from about 0.5 MHz to 5
MHz.
A wire should be wound four turns at maximum.
70
(n) Induction motor Connect a squirrel-cage induction motor. ―
(o) Contactor
Example) No-fuse switch (DSN type)
Connect this for an application where a PM motor is driven by the load
even while the inverter power is OFF. Do not open or close the contactor
while the inverter is running (outputting).
―
(p) PM motor When PM motor control is selected, a PM motor can be driven. ―

Peripheral devices
INSTALLATION AND WIRING 17
2
2.1.2 Peripheral devices
Check the model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity.
Refer to the table below to prepare appropriate peripheral devices.
NOTE
• When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the
inverter model, and select cables and reactors according to the motor output.
• When the breaker on the inverter's input side trips, check for the wiring fault (short circuit), damage to internal parts of the
inverter etc. The cause of the trip must be identified and removed before turning ON the power of the breaker.
Motor output
(kW)  Applicable inverter model
Molded case circuit breaker (MCCB) 
or earth leakage circuit breaker (ELB)
(NF, NV type)
Input-side magnetic
contactor 
0.75 FR-F846-00023(0.75K) 5 A S-T10
1.5 FR-F846-00038(1.5K) 10 A S-T10
2.2 FR-F846-00052(2.2K) 10 A S-T10
3.7 FR-F846-00083(3.7K) 15 A S-T10
5.5 FR-F846-00126(5.5K) 20 A S-T12
7.5 FR-F846-00170(7.5K) 30 A S-T21
11 FR-F846-00250(11K) 40 A S-T21
15 FR-F846-00310(15K) 50 A S-T21
18.5 FR-F846-00380(18.5K) 60 A S-T35
22 FR-F846-00470(22K) 75 A S-T35
30 FR-F846-00620(30K) 100 A S-T50
37 FR-F846-00770(37K) 100 A S-T50
45 FR-F846-00930(45K) 125 A S-T65
55 FR-F846-01160(55K) 150 A S-T100
75 FR-F846-01800(75K) 200 A S-T100
90 FR-F846-02160(90K) 225 A S-N150
110 FR-F846-02600(110K) 225 A S-N180
132 FR-F846-03250(132K) 350 A S-N220
160 FR-F846-03610(160K) 400 A S-N300
 Assumes the use of a Mitsubishi standard 4-pole motor with the power supply voltage of 400 VAC 50 Hz.
 Select an MCCB according to the power supply capacity.
Install one MCCB per inverter.
For the use in the United States or Canada, refer to page 131, and select an appropriate fuse or molded
case circuit breaker (MCCB).
 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic
contactor is used for emergency stops during motor driving, the electrical durability is 25 times.
If using an MC for emergency stop during motor driving, select an MC regarding the inverter input side current as JEM1038-AC-3 class rated
current. When providing an MC on the inverter output side for switching to commercial power supply during general-purpose motor operation,
select an MC regarding the rated motor current as JEM1038-AC-3 class rated current.
MCCB INV
MCCB INV
M
M

Removal and reinstallation of the front cover
18 INSTALLATION AND WIRING
2.2 Removal and reinstallation of the front
cover
Removal of the front cover
• Remove the front cover installation screws to remove the front cover. (For the FR-F846-00620(30K) to 01160(55K), remove
the operation panel before removing the front cover.)
Reinstallation of the front cover
• Fix the front cover with the front cover installation screws. (For the FR-F846-00620(30K) to 03160(55K), install the front
cover while the operation panel is removed.)
Tighten the front cover installation screws in the numerical order in the figure shown below.
Inverter Screw type Screw size Screwdriver size
FR-F846-00470(22K) or lower Hexalobular screw M4 T20
FR-F846-00620(30K) or higher M5 T25
Inverter Tightening torque
FR-F846-00470(22K) or lower 1.4 to 1.9 N·m
FR-F846-00620(30K) or higher 2.8 to 3.6 N·m
FR-F846-00023(0.75K) to 00170(7.5K),
FR-F846-00620(30K) to 01160(55K) FR-F846-00250(11K) to 00470(22K) FR-F846-01800(75K) to 03610(160K)
LoosenLoosenLoosen
Loosen
LoosenLoosen
TightenTightenTighten
Tighten
TightenTighten (1)
(5)
(4)
(2)
(6)
(3)
TightenTightenTighten
Tighten
TightenTighten (1) (3)
(8)
(6)
(2)
(5)
(7)
(4)
(3)
(1)
(5)
(9)
(7)
(4)
(8)
(10)
(6)
(2)
TightenTightenTighten Tighten
TightenTighten

Removal and reinstallation of the front cover
INSTALLATION AND WIRING 19
2
Removal of the front cover for control circuit inspection and the front
cover for main circuit inspection (FR-F846-01800(75K) or higher)
• Remove the installation screws to remove the front cover for control circuit inspection and/or the front cover for main circuit
inspection.
Installation of the front cover for control circuit inspection and the front
cover for main circuit inspection (FR-F846-01800(75K) or higher)
• Fix the covers with the installation screws.
To install the front cover for control circuit inspection and/or the front cover for main circuit inspection, tighten the installation
screws in the numerical order in the figure shown below.
Front cover Screw type Screw size Screwdriver size
For control circuit inspection Hexalobular screw M5 T25
For main circuit inspection
Front cover Tightening torque
For control circuit inspection 2.8 to 3.6 N·m
For main circuit inspection
LoosenLoosenLoosen
Loosen
LoosenLoosen
TightenTightenTighten
Tighten
TightenTighten
Tighten
TightenTighten
Tighten
TightenTighten (1)
(5)
(4) (2)
(3)
(1)
(4) (2)
(3)
(6)