Mitsubishi FR-A5AR User manual

TRANSISTORIZED INVERTER
-INSTRUCTION MANUAL-
IB(NA)-66810-B (0201) MEE
TRANSISTORIZED INVERTER
Printed in Japan Specifications subject to change without notice.
HEAD OFFICE:MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 FR-A5AR
RELAY OUTPUT
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Thank you for choosing the Mitsubishi transistorized inverter option unit.
This instruction manual gives handling information and precautions for use of this equipment. Incorrect handling
might cause an unexpected fault. Before using the equipment, please read this manual carefully to use the equipment
to its optimum.
Please forward this manual to the end user.
1. Electric Shock Prevention
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect this product until you have read through this instruction man-
ual and appended documents carefully and can use the equipment correctly. Do not use this product until you have
a full knowledge of the equipment, safety information and instructions.
In this instruction manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
Assumes that incorrect handling may cause hazardous conditions, resulting in
death or severe injury.
Assumes that incorrect handling may cause hazardous conditions, resulting in
medium or slight injury, or may cause physical damage only.
Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the instruc-
tions of both levels because they are important to personnel safety.
SAFETY INSTRUCTIONS
!While power is on or when the inverter is running, do not open the front cover. You may get an electric shock.
!Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high-voltage termi-
nals and charging part and get an electric shock.
!If power is off, do not remove the front cover except for wiring or periodic inspection. You may access the
charged inverter circuits and get an electric shock.
!Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for no residual
voltage with a tester or the like.
WARNING
CAUTION
WARNING
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2. Injury Prevention
3. Additional instructions
Also note the following points to prevent an accidental failure, injury, electric shock, etc.:
(1) Transportation and mounting
(2) Test operation and adjustment
!Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work.
!Always install the option unit before wiring. Otherwise, you may get an electric shock or be injured.
!Handle this option unit with dry hands to prevent an electric shock.
!Do not subject the cables to scratches,excessive stress, heavy loads or pinching. Otherwise, you may get an electric shock.
!Apply only the voltage specified in the instruction manual to each terminal to prevent burst, damage, etc.
!Ensure that the cables are connected to the correct terminals. Otherwise, burst, damage, etc. may occur.
!Always make sure that polarity is correct to prevent burst, damage, etc.
!While power is on or for some time after power-off, do not touch the inverter as it is hot and you may get burnt.
!Do not install or operate the option unit if it is damaged or has parts missing.
!Do not stand or rest heavy objects on the product.
!Check that the mounting orientation is correct.
!Prevent screws, metal fragments or other conductive bodies or oil or other flammable substance from entering the inverter.
!Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to
make unexpected motions.
WARNING
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(3) Usage
(4) Maintenance, inspection and parts replacement
(5) Disposal
(6) General instruction
!Do not modify the equipment.
!When parameter clear or all parameter clear is performed, each parameter returns to the factory setting. Re-set
the required parameters before starting operation.
!For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate
static electricity from your body.
!Do not test the equipment with a megger (measure insulation resistance).
!Treat as industrial waste.
All illustrations given in this manual may have been drawn with covers or safety guards removed to provide in-
depth description. Before starting operation of the product, always return the covers and guards into original posi-
tions as specified and operate the equipment in accordance with the manual.
WARNING
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CONTENTS
1.PRE-OPERATION INSTRUCTIONS 1
1.1 Unpacking and Product Confirmation..................................................................................................1
1.2 Packing Confirmation...........................................................................................................................1
1.3 Structure ..............................................................................................................................................2
2.INSTALLATION 3
2.1 Pre-Installation Instructions..................................................................................................................3
2.2 Installation Procedure..........................................................................................................................3
2.3 Wiring...................................................................................................................................................5
3.FUNCTIONS 6
3.1 Internal Block Diagram.........................................................................................................................6
3.2 Terminals.............................................................................................................................................6
4.PARAMETERS 7
4.1 Parameter List......................................................................................................................................7
5.THE COMMERCIAL POWER SUPPLY-INVERTER SWITCH-OVER SEQUENCE FUNCTION 8
6.SPECIFICATIONS 9
6.1 Specifications.......................................................................................................................................9
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1.PRE-OPERATION INSTRUCTIONS
1.1 Unpacking and Product Confirmation
Take the option unit out of the package, check the unit name, and confirm that the product is as you
ordered and intact.
Functions arailable differ between FR-A500(L)/F500(L) series and FR-V500 series, always check before
using.
"SERIAL number check
This product may be used with the FR-A520-0.4K to 22K manufactured in and after July 1997. Any of the
models may be used with this unit if its SERIAL number indicated on the rating plate and package has
"J77######" or later version.
SERIAL is made up of 1 version symbol and 8 numeric characters indicating year, month, and control
number as shown below.
SERIAL number
1.2 Packing Confirmation
Make sure that the package includes the following
" Instruction manual.........................................................................1
" Mounting screws M3 × 10 .............................................................2
J 7 7 ######
Symbol Year Month Control number
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PRE-OPERATION INSTRUCTIONS
1.3 Structure
Front view Mounting
holes
Option fixing holes
Terminal
symbol
Terminal
block
screw size
M3
Rear view
Connector
FR-A5AR
1A 1B 2A 2B 3C
1C 3B
Mounting
holes
2C 3A
Mounting
hole
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2.INSTALLATION
2.1 Pre-Installation Instructions
Make sure that the input power of the inverter is off.
2.2 Installation Procedure
(1) Securely insert the connector of the option unit far into the connector of the inverter. At this time, fit the
option fixing holes snugly. For the position of slot, refer to the next page.
Also be sure to fit the unit into the option fixing hook (For the FR-A500(L)/ FR-F500(L) series, it is avail-
able in Aug., 2000).
(2) Securely fix the option unit to the inverter on both sides with the accessory mounting screws. If the
screw holes do not match, the connector may not have been plugged snugly. Checkfor loose plugging.
With input power on, do not install or remove the option unit. Otherwise, the inverter and
option unit may be damaged.
CAUTION
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INSTALLATION
CAUTION
1. Only one type of option per inverter may be used. When two or more options are mounted, pri-
ority is in order of slots 1, 2 and 3, the options having lower priority are inoperative.
2. When the inverter cannot recognize that the option is
mounted, it displays the option error. The errors shown
differ according to the mounting slots 1, 2, 3.
Option unit
A
ccessory screw
(2 pcs.)
Option side
connector
Inverter
(without cover)
Slot 1
Inverter side connector
Slot 2
Slot 3
Option fixing hook
The slots 1, 2, and 3 are provided
with an option fixing hook.
Mounting Position Error Display
Slot 1 E.OP1
Slot 2 E.OP2
Slot 3 E.OP3
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INSTALLATION
2.3 Wiring
Route the wires so that they do not take up a lot of space in the control circuit terminal block of the option unit.
During wiring, do not leave wire off-cuts in the inverter. They may cause a fault, failure or malfunction.
Use the space on the left side of the control circuit terminal unit to route the wires.
REMARKS
The wires with large gaze may not be connected to the terminal block. When connected in parallel, all wires may not
fit in the wiring space due to the increased number of wires. In such cases, perform wiring by using a junction termi-
nal block.
Do not use empty terminals as junction terminals because they are used in the option unit. If
they are used as the junction terminals, the option unit may be damaged.
When installing the inverter front cover, the cables to the inverter's control circuit terminals
and option terminals should be routed properly in the wiring space to prevent them from
being caught between the inverter and its cover.
Cable routing
CAUTION
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3.FUNCTIONS
3.1 Internal Block Diagram
3.2 Terminals
* The operation of each relay depends on the output signal selected.
You can select any three output signals available with an
inverter as standard, and output them as relay contant signals.
Functions arailable differ between FR-A500(L)/F500(L) series
and FR-V500 series.
The output signals to be selected differ according to the inverter.
Refer to the instruction manual of the inverter. (output terminal
function selection (Pr. 190 to))
Terminal
Symbol Description Terminal Symbol Description
1A Relay RA1's normally open contact terminal 2C Relay RA2's contact common terminal
1B Relay RA1's normally closed contact terminal 3A Relay RA3's normally open contact terminal
1C Relay RA1's contact common terminal 3B Relay RA3's normally closed contact terminal
2A Relay RA2's normally open contact terminal 3C Relay RA3's contact common terminal
2B Relay RA2's normally closed contact terminal
FR-A5AR
RA1
1A
1B
1C
2A
2B
2C
3A
3B
3C
RA2
RA3
Connector
Internal circuit diagram
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4.PARAMETERS
4.1 Parameter List
By installing this option unit, the parameters below are extended.
Set the values according to need.
The setting value of the parameter differs according to the inverter. Please refer to the inverter instruction
manual (output terminal function selection (Pr. 190 to)). (The setting value of negative logic can not be set.)
Parameter Number Name Setting Range Factory Setting
320 RA1 output selection 0 to 99, 9999 0
321 RA2 output selection 0 to 99, 9999 1
322 RA3 output selection 0 to 99, 9999 2
REMAKS
For Pr.320 to Pr.322, write is disabled during operation even when “2” is set in Pr.77. When changing the parameter
setting, stop the operation.
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5.THE COMMERCIAL POWER SUPPLY-INVERTER SWITCH-OVER SEQUENCE FUNCTION
If the commercial power supply-inverter switch-over sequence function is activated with the FR-A5AR mounted on
the inverter, the phenomenon where magnet contactor switches alternate between ON and OFF may occur.
To prevent this, adapt either connection shown below.
(1) Recommended connection example 1
Use inverter output terminals (Contact sig-
nal, open collector signal) instead of MG1
signals.
The phenomenon occurs when relay out-
put of the FR-A5AR isused as MC1 signal.
(2) Recommended connection example 2
When using relay output of the FR-A5AR,
set the alarm output signal (ABC) instead
of the MC1 signal and output it from con-
tacts B and C.
CAUTION
For the FR-V500 series, the commercial power supply-inverter switch-over sequence function can not be used.
IM
NFB
S1
R1
T
S
R
MC1
MC2
W
V
UMC3
MC1 MC1
open collector
or
contacts
A and C
MC2
MC3
FR-A5ARA
C
Supply
Motor
Inverter
MC2
A
CMC3
IM
NFB
S1
R1
T
S
R
MC1
MC2
W
V
UMC3
ABC MC1
FR-A5AR
Supply
Motor
Inverter
MC2
CMC2
MC3
A
CMC3
B
A
C
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6.SPECIFICATIONS
6.1 Specifications
(1) Output signal type: contact output (three relays mounted)
(2) Contact output: 230VAC 0.3A
30VDC 0.3A
CAUTION
The contacts should be used within the rated capacity to ensure long contact life.
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REVISIONS *The manual number is given on the bottom left of the back cover.
Print Date *Manual Number Revision
Sep., 1997 IB(NA)-66810-A First edition
Jan., 2002 IB(NA)-66810-B
Adaptable inverters
Addition
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