Mitsubishi 700 Series User manual

FR-D700
INSTRUCTION MANUAL (BASIC)
FR-D720-0.1K to 15K
FR-D740-0.4K to 15K
FR-D720S-0.1K to 2.2K
FR-D710W-0.1K to 0.75K
INVERTER
IB(NA)-0600365ENG-F(0910)MEE Printed in Japan Specifications subject to change without notice.
FR-D700 INVERTER INSTRUCTION MANUAL (BASIC)
F
700
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
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MODEL
MODEL
CODE 1A2-P34
FR-D700
INSTRUCTION MANUAL (BASIC)
CONTENTS
PRODUCT CHECKING AND PARTS IDENTIFICATION ............................. 1
INSTALLATION AND WIRING ..................................................................... 2
2.1 Peripheral devices..................................................................................................... 3
2.2 Removal and reinstallation of the cover.................................................................... 4
2.3 Installation of the inverter and instructions ............................................................... 7
2.4 Wiring ........................................................................................................................ 9
2.5 When using the brake resistor (MRS type, MYS type, FR-ABR) ........................... 26
2.6 Power-OFF and magnetic contactor (MC).............................................................. 27
2.7 Precautions for use of the inverter .......................................................................... 28
2.8 Failsafe of the system which uses the inverter....................................................... 30
DRIVE THE MOTOR ................................................................................... 31
3.1 Step of operation..................................................................................................... 31
3.2 Operation panel....................................................................................................... 32
3.3 Before operation...................................................................................................... 40
3.4 Start/stop from the operation panel (PU operation)................................................ 54
3.5 Make a start and stop with terminals (External operation) ..................................... 62
3.6 Parameter list .......................................................................................................... 72
TROUBLESHOOTING ................................................................................ 96
4.1 Reset method of protective function ....................................................................... 96
4.2 List of fault or alarm indications .............................................................................. 97
4.3 Causes and corrective actions................................................................................ 98
4.4 Correspondences between digital and actual characters..................................... 107
4.5 Check and clear of the faults history..................................................................... 108
4.6 Check first when you have a trouble..................................................................... 110
PRECAUTIONS FOR MAINTENANCE AND INSPECTION..................... 117
5.1 Inspection items .................................................................................................... 117
SPECIFICATIONS..................................................................................... 125
6.1 Rating .................................................................................................................... 125
6.2 Common specifications......................................................................................... 127
6.3 Outline dimension drawings.................................................................................. 128
APPENDIX................................................................................................. 131
Thank you for choosing this Mitsubishi Inverter.
This Instruction Manual (Basic) is intended for users who "just want to run the inverter".
If you are going to utilize functions and performance, refer to the Instruction Manual (Applied) [IB-0600366ENG]. The
Instruction Manual (Applied) is separately available from where you purchased the inverter or your Mitsubishi sales
representative.
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A-1
This Instruction Manual (Basic) provides handling information and precautions for use of the equipment.
Please forward this Instruction Manual (Basic) to the end user.
1. Electric Shock Prevention
2. Fire Prevention
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect the
inverter until you have read through the Instruction Manual
(Basic) and appended documents carefully and can use the
equipment correctly. Do not use this product until you have
a full knowledge of the equipment, safety information and
instructions.
In this Instruction Manual (Basic), the safety instruction
levels are classified into "WARNING" and "CAUTION".
Incorrect handling may cause
hazardous conditions, resulting in
death or severe injury.
Incorrect handling may cause
hazardous conditions, resulting in
medium or slight injury, or may cause
only material damage.
The level may even lead to a serious
consequence according to conditions. Both instruction
levels must be followed because these are important to
personal safety.
WARNING
CAUTION
CAUTION
zWhile power is ON or when the inverter is running, do not
open the front cover. Otherwise you may get an electric
shock.
zDo not run the inverter with the front cover or wiring cover
removed. Otherwise you may access the exposed high-
voltage terminals or the charging part of the circuitry and
get an electric shock.
zEven if power is OFF, do not remove the front cover
except for wiring or periodic inspection. You may access
the charged inverter circuits and get an electric shock.
zBefore wiring or inspection, power must be switched OFF.
To confirm that, LED indication of the operation panel
must be checked. (It must be OFF.) Any person who is
involved in wiring or inspection shall wait for at least 10
minutes after the power supply has been switched OFF
and check that there are no residual voltage using a tester
or the like. The capacitor is charged with high voltage for
some time after power OFF, and it is dangerous.
zThis inverter must be earthed (grounded). Earthing
(grounding) must conform to the requirements of national
and local safety regulations and electrical code (NEC
section 250, IEC 536 class 1 and other applicable
standards).
A neutral-point earthed (grounded) power supply for 400V
class inverter in compliance with EN standard must be
used.
zAny person who is involved in wiring or inspection of this
equipment shall be fully competent to do the work.
zThe inverter must be installed before wiring. Otherwise
you may get an electric shock or be injured.
zSetting dial and key operations must be performed with
dry hands to prevent an electric shock. Otherwise you
may get an electric shock.
zDo not subject the cables to scratches, excessive stress,
heavy loads or pinching. Otherwise you may get an
electric shock.
zDo not change the cooling fan while power is ON. It is
dangerous to change the cooling fan while power is ON.
zDo not touch the printed circuit board with wet hands.
Otherwise you may get an electric shock.
zWhen measuring the main circuit capacitor capacity, the
DC voltage is applied to the motor for 1s at powering OFF.
Never touch the motor terminal, etc. right after powering
OFF to prevent an electric shock.
zInverter must be installed on a nonflammable wall without
holes (so that nobody touches the inverter heatsink on the
rear side, etc.). Mounting it to or near flammable material
can cause a fire.
zIf the inverter has become faulty, the inverter power must
be switched OFF. A continuous flow of large current could
cause a fire.
z When using a brake resistor, a sequence that will turn OFF
power when a fault signal is output must be configured.
Otherwise the brake resistor may excessively overheat due
to damage of the brake transistor and such, causing a fire.
zDo not connect a resistor directly to the DC terminals P/+
and N/-. Doing so could cause a fire.
WARNING
CAUTION

A-2
3.Injury Prevention
4. Additional Instructions
Also the following points must be noted to prevent an
accidental failure, injury, electric shock, etc.
(1) Transportation and Mounting
(2) Wiring
(3) Trial run
(4) Usage
zThe voltage applied to each terminal must be the ones
specified in the Instruction Manual. Otherwise burst,
damage, etc. may occur.
zThe cables must be connected to the correct terminals.
Otherwise burst, damage, etc. may occur.
zPolarity must be correct. Otherwise burst, damage, etc.
may occur.
zWhile power is ON or for some time after power-OFF, do
not touch the inverter since the inverter will be extremely
hot. Doing so can cause burns.
zThe product must be transported in correct method that
corresponds to the weight. Failure to do so may lead to
injuries.
zDo not stack the boxes containing inverters higher than
the number recommended.
zThe product must be installed to the position where
withstands the weight of the product according to the
information in the Instruction Manual.
zDo not install or operate the inverter if it is damaged or
has parts missing.
zWhen carrying the inverter, do not hold it by the front
cover or setting dial; it may fall off or fail.
zDo not stand or rest heavy objects on the product.
zThe inverter mounting orientation must be correct.
zForeign conductive bodies must be prevented to enter the
inverter. That includes screws and metal fragments or
other flammable substance such as oil.
zAs the inverter is a precision instrument, do not drop or
subject it to impact.
zThe inverter must be used under the following
environment: Otherwise the inverter may be damaged.
∗1 Temperature applicable for a short time, e.g. in transit.
zDo not install a power factor correction capacitor or surge
suppressor/capacitor type filter on the inverter output
side. These devices on the inverter output side may be
overheated or burn out.
zThe connection orientation of the output cables U, V, W to
the motor affects the rotation direction of the motor.
CAUTION
CAUTION
Environment
Surrounding
air
temperature
-10°C to +50°C (non-freezing)
(-10°C to +40°C for totally-enclosed structure
feature)
Ambient
humidity 90%RH or less (non-condensing)
Storage
temperature -20°C to +65°C *1
Atmosphere Indoors (free from corrosive gas, flammable gas,
oil mist, dust and dirt)
Altitude/
vibration
Maximum 1,000m above sea level.
5.9m/s2or less at 10 to 55Hz (directions of X, Y, Z
axes)
CAUTION
zBefore starting operation, each parameter must be
confirmed and adjusted. A failure to do so may cause
some machines to make unexpected motions.
zAny person must stay away from the equipment when the
retry function is set as it will restart suddenly after trip.
zSince pressing key may not stop output depending
on the function setting status, separate circuit and switch
that make an emergency stop (power OFF, mechanical
brake operation for emergency stop, etc.) must be
provided.
zOFF status of the start signal must be confirmed before
resetting the inverter fault. Resetting inverter alarm with
the start signal ON restarts the motor suddenly.
zThe inverter must be used for three-phase induction
motors.
Connection of any other electrical equipment to the
inverter output may damage the equipment.
zDo not modify the equipment.
zDo not perform parts removal which is not instructed in
this manual. Doing so may lead to fault or damage of the
product.
zThe electronic thermal relay function does not guarantee
protection of the motor from overheating. It is
recommended to install both an external thermal and PTC
thermistor for overheat protection.
zDo not use a magnetic contactor on the inverter input for
frequent starting/stopping of the inverter. Otherwise, the
life of the inverter decreases.
zThe effect of electromagnetic interference must be
reduced by using an EMC filter or by other means.
Otherwise nearby electronic equipment may be affected.
zAppropriate measures must be taken to suppress
harmonics. Otherwise power supply harmonics from the
inverter may heat/damage the power factor correction
capacitor and generator.
zWhen driving a 400V class motor by the inverter, the
motor must be an insulation-enhanced motor or measures
must be taken to suppress surge voltage. Surge voltage
attributable to the wiring constants may occur at the
motor terminals, deteriorating the insulation of the motor.
zWhen parameter clear or all parameter clear is performed,
the required parameters must be set again before starting
operations because all parameters return to the initial
value.
zThe inverter can be easily set for high-speed operation.
Before changing its setting, the performances of the
motor and machine must be fully examined.
zStop status cannot be hold by the inverter's brake
function. In addition to the inverter's brake function, a
holding device must be installed to ensure safety.
zBefore running an inverter which had been stored for a
long period, inspection and test operation must be
performed.
zFor prevention of damage due to static electricity, nearby
metal must be touched before touching this product to
eliminate static electricity from your body.
CAUTION
WARNING
CAUTION

A-3
(5) Emergency stop
(6) Maintenance, inspection and parts replacement
(7) Disposal
zA safety backup such as an emergency brake must be
provided to prevent hazardous condition to the machine
and equipment in case of inverter failure.
zWhen the breaker on the inverter input side trips, the
wiring must be checked for fault (short circuit), and
internal parts of the inverter for a damage, etc. The cause
of the trip must be identified and removed before turning
ON the power of the breaker.
zWhen any protective function is activated, appropriate
corrective action must be taken, and the inverter must be
reset before resuming operation.
zDo not carry out a megger (insulation resistance) test on
the control circuit of the inverter. It will cause a failure.
zThe inverter must be treated as industrial waste.
General instruction
Many of the diagrams and drawings in this Instruction
Manual (Basic) show the inverter without a cover or partially
open for explanation. Never operate the inverter in this
manner. The cover must be always reinstalled and the
instruction in this Instruction Manual (Basic) must be
followed when operating the inverter.
CAUTION
CAUTION
CAUTION

I
1 PRODUCT CHECKING AND PARTS IDENTIFICATION 1
2 INSTALLATION AND WIRING 2
2.1 Peripheral devices ................................................................................................... 3
2.2 Removal and reinstallation of the cover ............................................................... 4
2.2.1 Front cover..................................................................................................................................... 4
2.2.2 Wiring cover................................................................................................................................... 6
2.3 Installation of the inverter and instructions ......................................................... 7
2.4 Wiring ....................................................................................................................... 9
2.4.1 Terminal connection diagram ........................................................................................................ 9
2.4.2 Specification of main circuit terminal ........................................................................................... 10
2.4.3 Terminal arrangement of the main circuit terminal, power supply and the motor wiring.............. 10
2.4.4 Control circuit terminal ................................................................................................................. 15
2.4.5 Changing the control logic ........................................................................................................... 17
2.4.6 Wiring of control circuit ................................................................................................................ 19
2.4.7 Safety stop function ..................................................................................................................... 22
2.4.8 Connection to the PU connector.................................................................................................. 24
2.5 When using the brake resistor (MRS type, MYS type, FR-ABR) ....................... 26
2.6 Power-OFF and magnetic contactor (MC) ........................................................... 27
2.7 Precautions for use of the inverter ...................................................................... 28
2.8 Failsafe of the system which uses the inverter .................................................. 30
3 DRIVE THE MOTOR 31
3.1 Step of operation ................................................................................................... 31
3.2 Operation panel ..................................................................................................... 32
3.2.1 Names and functions of the operation panel ............................................................................... 32
3.2.2 Basic operation (factory setting) .................................................................................................. 33
3.2.3 Easy operation mode setting (easy setting mode)....................................................................... 34
3.2.4 Operation lock (Press [MODE] for a while (2s))........................................................................... 35
3.2.5 Monitoring of output current and output voltage .......................................................................... 36
3.2.6 First priority monitor ..................................................................................................................... 36
3.2.7 Setting dial push .......................................................................................................................... 36
CONTENTS

II
CONTENTS
3.2.8 Changing the parameter setting value......................................................................................... 37
3.2.9 Parameter clear/all parameter clear ............................................................................................ 38
3.2.10 Initial value change list ................................................................................................................ 39
3.3 Before operation ................................................................................................... 40
3.3.1 Simple mode parameter list......................................................................................................... 40
3.3.2 Overheat protection of the motor by the inverter (Pr. 9) .............................................................. 41
3.3.3 When the rated motor frequency is 50Hz (Pr. 3) ........................................................................ 43
3.3.4 Increasing the starting torque (Pr. 0) .......................................................................................... 44
3.3.5 Setting the maximum and minimum output frequency (Pr. 1, Pr. 2)............................................ 45
3.3.6 Changing acceleration and deceleration time of the motor (Pr. 7, Pr. 8)..................................... 46
3.3.7 Selection of the start command and frequency command locations (Pr. 79) .............................. 47
3.3.8 Acquiring large starting torque and low speed torque (General-purpose magnetic
flux vector control (Pr. 71, Pr. 80))............................................................................................... 48
3.3.9 Exhibiting the best performance for the motor (offline auto tuning)
(Pr. 71, Pr. 80, Pr. 82 to Pr. 84, Pr. 90, Pr. 96)............................................................................ 50
3.4 Start/stop from the operation panel (PU operation) .......................................... 54
3.4.1 Setting the frequency by the operation panel .............................................................................. 54
3.4.2 Using the setting dial like a potentiometer to perform operation ................................................. 56
3.4.3 Setting the frequency by switches (three-speed setting) (Pr. 4 to Pr. 6) ..................................... 57
3.4.4 Setting the frequency by analog input (voltage input) ................................................................. 59
3.4.5 Setting the frequency by analog input (current input).................................................................. 60
3.5 Make a start and stop with terminals (External operation) ............................... 62
3.5.1 Setting the frequency by the operation panel (Pr. 79 = 3)............................................................ 62
3.5.2 Setting the frequency by switches (three-speed setting) (Pr. 4 to Pr. 6) ..................................... 64
3.5.3 Setting the frequency by analog input (voltage input) ................................................................. 66
3.5.4 Changing the output frequency (60Hz, initial value) at the maximum voltage input
(5V, initial value) .......................................................................................................................... 68
3.5.5 Setting the frequency by analog input (current input).................................................................. 69
3.5.6 Changing the output frequency (60Hz, initial value) at the maximum current input
(at 20mA, initial value) ................................................................................................................. 71
3.6 Parameter list ........................................................................................................ 72
3.6.1 List of parameters classified by the purpose ............................................................................... 72
3.6.2 Displaying the extended parameters........................................................................................... 74
3.6.3 Parameter list .............................................................................................................................. 75
4 TROUBLESHOOTING 96
4.1 Reset method of protective function .................................................................. 96

III
4.2 List of fault or alarm indications .......................................................................... 97
4.3 Causes and corrective actions ............................................................................ 98
4.4 Correspondences between digital and actual characters ............................... 107
4.5 Check and clear of the faults history ................................................................ 108
4.6 Check first when you have a trouble ................................................................. 110
4.6.1 Motor does not start................................................................................................................... 110
4.6.2 Motor or machine is making abnormal acoustic noise............................................................... 112
4.6.3 Inverter generates abnormal noise ............................................................................................ 113
4.6.4 Motor generates heat abnormally .............................................................................................. 113
4.6.5 Motor rotates in the opposite direction....................................................................................... 113
4.6.6 Speed greatly differs from the setting ........................................................................................ 113
4.6.7 Acceleration/deceleration is not smooth .................................................................................... 114
4.6.8 Speed varies during operation................................................................................................... 114
4.6.9 Operation mode is not changed properly................................................................................... 115
4.6.10 Operation panel display is not operating ................................................................................... 115
4.6.11 Motor current is too large........................................................................................................... 115
4.6.12 Speed does not accelerate ........................................................................................................ 116
4.6.13 Unable to write parameter setting.............................................................................................. 116
5 PRECAUTIONS FOR MAINTENANCE AND INSPECTION 117
5.1 Inspection items .................................................................................................. 117
5.1.1 Daily inspection.......................................................................................................................... 117
5.1.2 Periodic inspection..................................................................................................................... 117
5.1.3 Daily and periodic inspection ..................................................................................................... 118
5.1.4 Display of the life of the inverter parts ....................................................................................... 119
5.1.5 Cleaning..................................................................................................................................... 121
5.1.6 Replacement of parts................................................................................................................. 121
6 SPECIFICATIONS 125
6.1 Rating ................................................................................................................... 125
6.2 Common specifications ...................................................................................... 127
6.3 Outline dimension drawings .............................................................................. 128

IV
CONTENTS
APPENDIX 131
Appendix1 For customers replacing the conventional model with this inverter... 131
appendix 1-1 Replacement of the FR-S500 series ............................................................................. 131
Appendix 2 Instructions for Compliance with the EU Directives ............................ 133
Appendix 3 Instructions for UL and cUL.................................................................... 136
<Abbreviations and terms>
PU: Operation panel and parameter unit (FR-PU04/FR-PU07)
Inverter: Mitsubishi inverter FR-D700 series
FR-D700: Mitsubishi inverter FR-D700 series
Pr.: Parameter number
PU operation: Operation using the PU (operation panel/FR-PU04/FR-PU07)
External operation: Operation using the control circuit signals
Combined operation: Operation using both the PU (operation panel/FR-PU04/FR-PU07) and External operation
Operation panel for E500, PA02: FR-E500 series operation panel
Mitsubishi standard motor: SF-JR
Mitsubishi constant-torque motor: SF-HRCA
<Trademarks>
Company and product names herein are the trademarks and registered trademarks of their respective owners.
<Marks>
: Indicates functions available during V/F control
: Indicates functions available during General-purpose magnetic flux vector control
REMARKS :Additional helpful contents and relations with other functions are stated
NOTE :Contents requiring caution or cases when set functions are not activated are stated.
POINT :Useful contents and points are stated.
V/F
V/F
V/F
GP MFVC
GP MFVC
GP MFVC

V
MEMO

1
1
PRODUCT CHECKING AND PARTS IDENTIFICATION
1 PRODUCT CHECKING AND PARTS IDENTIFICATION
Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that
the product agrees with your order and the inverter is intact.
zInverter model
•Accessory
· Fan cover fixing screws (M3 × 35mm)
These screws are necessary for compliance with the EU Directive.
( Refer to page 133 )
Capacity Number
1.5K to 3.7K 1
5.5K to 15K 2
Harmonic suppression guideline (when inverters are used in Japan)
All models of general-purpose inverters used by specific consumers are covered by "Harmonic suppression guideline for consumers who
receive high voltage or special high voltage". (For further details, refer to Chapter 3 of the Instruction Manual (Applied).)
Capacity plate
Inverter model Serial number
Rating plate
FR-D740-1.5K
Inverter model
Input rating
Output rating
Serial number
1.5K
FR --
Symbol Voltage class
D740 1.5
Represents the
inverter capacity [kW]
K
D720 Three-phase 200V class
D740 Three-phase 400V class
D720S Single-phase 200V class
D710W Single-phase 100V class
Control circuit terminal
block
(Refer to page 15)
Control logic switchover
jumper connector
(Refer to page 17)
Combed shaped
wiring cover
(Refer to page 6)
Main circuit
terminal block
(Refer to page 10)
Front cover
(Refer to page 4)
PU connector
(Refer to page 16)
Voltage/current input switch
(Refer to page 15)
Operation panel
(Refer to page 32)

2
2 INSTALLATION AND WIRING
NOTE
 The life of the inverter is influenced by surrounding air temperature. The surrounding air temperature should be as low as
possible within the permissible range. This must be noted especially when the inverter is installed in an enclosure. (Refer to page 7)
Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main
circuit to protect them from noise. (Refer to page 9)
Do not install a power factor correction capacitor, surge suppressor or EMC filter (capacitor) on the inverter output
side. This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above
devices are connected, immediately remove them.
Electromagnetic wave interference
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the
communication devices (such as AM radios) used near the inverter. In this case, install the FR-BIF optional EMC filter
(capacitor) (for use in the input side only) or FR-BSF01 or FR-BLF EMC filter (ferrite core) to minimize interference.
( Refer to Chapter 3 of the Instruction Manual (Applied) ).
Refer to the Instruction Manual of each option and peripheral devices for details of peripheral devices.
AC power supply
Use within the permissible power supply
specifications of the inverter. To ensure
safety, use a moulded case circuit breaker,
earth leakage circuit breaker or magnetic
contactor to switch power ON/OFF.
Magnetic contactor (MC)
Install the magnetic contactor to ensure
safety. Do not use this magnetic contactor
to start and stop the inverter. Doing so will
cause the inverter life to be shorten.
EMC filter (ferrite core)
(FR-BSF01, FR-BLF)
Install an EMC filter (ferrite core)
to reduce the electromagnetic
noise generated from the inverter.
Effective in the range from about
1MHz to 10MHz. A wire should be
wound four turns at a maximum.
Earth (Ground)
Devices connected to the output
Do not install a power factor correction capacitor,
surge suppressor or EMC filter (capacitor) on the output
side of the inverter. When installing a moulded case
circuit breaker on the output side of the inverter,
contact each manufacturer for selection of the
moulded case circuit breaker.
The regenerative braking capability
of the inverter can be exhibited fully.
Install this as required.
Power supply harmonics
can be greatly suppressed.
Install this as required.
High power factor
converter (FR-HC)
Power regeneration
common converter
(FR-CV)
R/L1 S/L2 T/L3
P1
P/+
P/+ N/-
UW
P/+
PR
V
Great braking capability
is obtained.
Install this as required.
Reactor (FR-HAL, FR-HEL option)
Reactors (option) must be used when
power harmonics measures are taken,
the power factor is to be improved or the
inverter is installed near a large power
supply system (500kVA or more). The
inverter may be damaged if you do not
use reactors. Select the reactor according
to the model. Remove the jumpers across
terminals P/+ and P1 to connect the DC reactor.
Inverter (FR-D700)
EMC filter (ferrite core) *
(FR-BSF01, FR-BLF)
Moulded case circuit breaker
(MCCB) or earth leakage circuit
breaker (ELB), fuse
The breaker must be selected carefully
since an in-rush current flows in the
inverter at power on.
Install an EMC filter (ferrite core)
to reduce the electromagnetic
noise generated from the
inverter. Effective in the range
from about 1MHz to 10MHz.
When more wires are passed
through, a more effective result
can be obtained. A wire should
be wound four turns or more.
* Filterpack (FR-BFP2), which contains DC reactor and EMC filter in one package, is also available.
Earth (Ground)
To prevent an electric shock, always earth (ground)
the motor and inverter. For reduction of induction noise
from the power line of the inverter, it is recommended
to wire the earth (ground) cable by returning it to the
earth (ground) terminal of the inverter.
AC reactor (FR-HAL) DC reactor (FR-HEL) *
Parameter unit
(FR-PU07)
Enclosure surface operation
panel (FR-PA07)
By connecting the connection cable
(FR-CB2) to the PU connector,
operation can be performed from
FR-PU07, FR-PA07.
EMC filter
(capacitor) *
(FR-BIF)
P/+
P/+
PR
PR
Brake unit
(FR-BU2)
Reduces the
radio noise.
Resistor unit (FR-BR)
Discharging resistor (GZG, GRZG)
RS-232C - RS-485 converter is
required when connecting to PC
with RS-232C interface.
Motor
Earth (Ground)
Approved safety
relay module
Required for
compliance with
safety standard.
RS-485 RS-232C
Converter
S1
S2
SC
(Refer to page 125)
(Refer to page 3)
(Refer to page 3)
( Refer to Chapter 4
of the Instruction Manual
(Applied))
(Refer to page 24)
Brake resistor (FR-ABR,
MRS type, MYS type)
Braking capability can be
improved. (0.4K or more)
Always install a thermal relay
when using a brake resistor
whose capacity is 11K or more.
(Refer to page 26)

3
2
INSTALLATION AND WIRING
Peripheral devices
2.1 Peripheral devices
Check the inverter model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity.
Refer to the following list and prepare appropriate peripheral devices:
∗1 Select an MCCB according to the power supply capacity.
Install one MCCB per inverter.
∗2 For the use in the United States or Canada, select a UL and cUL certified fuse with Class T fuse equivalent cut-off
speed or faster with the appropriate rating for branch circuit protection. Alternatively, select a UL489 molded case circuit breaker (MCCB). (Refer to page 136)
∗3 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is
used for emergency stop during motor driving, the electrical durability is 25 times.
When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the MC with class
AC-3 rated current for the motor rated current.
∗5 The power factor may be slightly lower.
∗6 Single-phase 100V power input model is not compatible with DC reactor.
Inverter Model
Motor
Output
(kW)
Moulded Case Circuit Breaker
(MCCB) ∗1
or Earth Leakage Circuit Breaker
(ELB) ∗2
Magnetic Contactor (MC)
∗3 Reactor
Reactor connection Reactor connection FR-HAL FR-HEL
without with without with
Three-Phase 200V
FR-D720-0.1K 0.1 30AF 5A 30AF 5A S-N10 S-N10 0.4K ∗5 0.4K ∗5
FR-D720-0.2K 0.2 30AF 5A 30AF 5A S-N10 S-N10 0.4K ∗5 0.4K ∗5
FR-D720-0.4K 0.4 30AF 5A 30AF 5A S-N10 S-N10 0.4K 0.4K
FR-D720-0.75K 0.75 30AF 10A 30AF 5A S-N10 S-N10 0.75K 0.75K
FR-D720-1.5K 1.5 30AF 15A 30AF 10A S-N10 S-N10 1.5K 1.5K
FR-D720-2.2K 2.2 30AF 20A 30AF 15A S-N10 S-N10 2.2K 2.2K
FR-D720-3.7K 3.7 30AF 30A 30AF 30A S-N20, S-N21 S-N10 3.7K 3.7K
FR-D720-5.5K 5.5 50AF 50A 50AF 40A S-N20, S-N21 S-N20, S-N21 5.5K 5.5K
FR-D720-7.5K 7.5 100AF 60A 50AF 50A S-N25 S-N20, S-N21 7.5K 7.5K
FR-D720-11K 11 100AF 75A 100AF 75A S-N35 S-N35 11K 11K
FR-D720-15K 15 225AF 125A 100AF 100A S-N50 S-N50 15K 15K
Three-Phase 400V
FR-D740-0.4K 0.4 30AF 5A 30AF 5A S-N10 S-N10 H0.4K H0.4K
FR-D740-0.75K 0.75 30AF 5A 30AF 5A S-N10 S-N10 H0.75K H0.75K
FR-D740-1.5K 1.5 30AF 10A 30AF 10A S-N10 S-N10 H1.5K H1.5K
FR-D740-2.2K 2.2 30AF 15A 30AF 10A S-N10 S-N10 H2.2K H2.2K
FR-D740-3.7K 3.7 30AF 20A 30AF 15A S-N10 S-N10 H3.7K H3.7K
FR-D740-5.5K 5.5 30AF 30A 30AF 20A S-N20, S-N21 S-N11, S-N12 H5.5K H5.5K
FR-D740-7.5K 7.5 30AF 30A 30AF 30A S-N20, S-N21 S-N20, S-N21 H7.5K H7.5K
FR-D740-11K 11 50AF 50A 50AF 40A S-N20, S-N21 S-N20, S-N21 H11K H11K
FR-D740-15K 15 100AF 60A 50AF 50A S-N25 S-N20, S-N21 H15K H15K
Single-Phase 200V
FR-D720S-0.1K 0.1 30AF 5A 30AF 5A S-N10 S-N10 0.4K ∗5 0.4K ∗5
FR-D720S-0.2K 0.2 30AF 5A 30AF 5A S-N10 S-N10 0.4K ∗5 0.4K ∗5
FR-D720S-0.4K 0.4 30AF 10A 30AF 10A S-N10 S-N10 0.75K ∗5 0.75K ∗5
FR-D720S-0.75K 0.75 30AF 15A 30AF 10A S-N10 S-N10 1.5K ∗5 1.5K ∗5
FR-D720S-1.5K 1.5 30AF 20A 30AF 20A S-N10 S-N10 2.2K ∗5 2.2K ∗5
FR-D720S-2.2K 2.2 50AF 40A 30AF 30A S-N20, S-N21 S-N10 3.7K ∗5 3.7K ∗5
Single-Phase 100V
FR-D710W-0.1K 0.1 30AF 10A 30AF 5A S-N10 S-N10 0.75K ∗4 , ∗5 — ∗6
FR-D710W-0.2K 0.2 30AF 10A 30AF 10A S-N10 S-N10 1.5K ∗4, ∗5 — ∗6
FR-D710W-0.4K 0.4 30AF 15A 30AF 15A S-N10 S-N10 2.2K ∗4, ∗5 — ∗6
FR-D710W-0.75K 0.75 30AF 30A 30AF 20A S-N10 S-N10 3.7K ∗4, ∗5 — ∗6
∗4 When connecting a single-phase 100V power input model to a power transformer (50kVA or more), install an AC reactor (FR-HAL) so that the performance
is more reliable. ( Refer to Chapter 3 of the Instruction Manual (Applied))
NOTE
yWhen the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model
and cable and reactor according to the motor output.
yWhen the breaker on the inverter input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc.
Identify the cause of the trip, then remove the cause and power ON the breaker.
MCCB INV
MCCB INV
IM
IM

4
Removal and reinstallation of the cover
2.2 Removal and reinstallation of the cover
2.2.1 Front cover
3.7K or less
zRemoval (Example of FR-D740-1.5K)
1) Loosen the installation screws of the front cover. (The screws cannot be removed.)
2) Remove the front cover by pulling it like the direction of arrow.
zReinstallation (Example of FR-D740-1.5K)
1) Place the front cover in front of the inverter, and install it straight.
2) Tighten the installation screws on the front cover.
1)
Installation screw
2)
1) 2)
Installation screw

5
2
INSTALLATION AND WIRING
Removal and reinstallation of the cover
5.5K or more
zRemoval (Example of FR-D740-7.5K)
1) Loosen the installation screws of the front cover. (The screws cannot be removed.)
2) Remove the front cover by pulling it like the direction of arrow with holding the installation hook on the front cover.
zReinstallation (Example of FR-D740-7.5K)
1) Insert the two fixed hooks on the lower side of the front cover into the sockets of the inverter.
2) Tighten the installation screws on the front cover.
NOTE
Fully make sure that the front cover has been reinstalled securely.
The same serial number is printed on the capacity plate of the front cover and the rating plate of the inverter. Since
these plates have the same serial numbers, always reinstall the removed cover onto the original inverter.
1) 2)
Installation
screw
Installation hook
1) 2)
Installation screw
Fixed hook
Socket of the inverter

6
Removal and reinstallation of the cover
2.2.2 Wiring cover
zRemoval and reinstallation
3.7K or less
yHold the side of the wiring cover, and pull it downward for
removal.
To reinstall, fit the cover to the inverter along the guides.
Example of FR-D740-1.5K
yAlso pull the wiring cover downward by holding a
frontal part of the wiring cover.
Example of FR-D740-1.5K
ySee below diagram for wiring cover of FR-D720-3.7K.
Hold the dent of the wiring cover (marked with an
arrow) with thumb and the side with other fingers and
pull downward for removal.
5.5K or more
yThe cover can be removed easily by pulling it toward you.
To reinstall, fit the cover to the inverter along the guides.
Example of FR-D740-7.5K
Guide
Wiring cover
Wiring cove
r
Wiring cove
r
Wiring cove
r
Guide
Guide

7
2
INSTALLATION AND WIRING
Installation of the inverter and instructions
2.3 Installation of the inverter and instructions
Installation of the inverter
Enclosure surface mounting
Remove the front cover and wiring cover to fix the inverter to the surface.
FR-D720-0.1K to 0.75K
FR-D720S-0.1K to 0.75K
FR-D710W-0.1K to 0.4K
FR-D720-1.5K or more
FR-D740-0.4K or more
FR-D720S-1.5K, 2.2K
FR-D710W-0.75K
Note
When encasing multiple inverters, install them in parallel as a
cooling measure.
Install the inverter vertically.
Front cover
Front cover
Wiring cover
Wiring cover
Vertical
Refer to the clearances below.

8
Installation of the inverter and instructions
Install the inverter under the following conditions.
The inverter consists of precision mechanical and electronic parts. Never install or handle it in any of the following
conditions as doing so could cause an operation fault or failure.
Surrounding air temperature and humidity
Measurement
position
Measurement
position
Inverter
5cm 5cm
5cm
Clearances (side)
1cm
or more
*
Inverter
Clearances (front)
10cm or more
10cm or more
1cm
or more*
1cm
or more*
* 5cm or more for the 5.5K
or more
Leave enough clearances and
take cooling measures.
Humidity: 90% RH maximum
Temperature: -10 C to +50 C
-10 C to +40 C for totally
-enclosed structure feature
* When using the inverters at the surrounding air
temperature of 40 C or less, the inverters can be
installed without any clearance between them (0cm
clearance).
When surrounding air temperature exceeds 40 C,
clearances between the inverters should be 1cm or
more (5cm or more for the 5.5K or more).
Direct sunlight High temperature,
high humidity
Oil mist, flammable
gas, corrosive gas,
fluff, dust, etc.
Horizontal placement
Transportation by
holding front cover
or setting dial
When mounted inside
enclosure
Mounting to
combustible material
Vibration
(5.9m/s
2
or more at
10 to 55Hz (directions
of X, Y, Z axes))

9
2
INSTALLATION AND WIRING
Wiring
2.4 Wiring
2.4.1 Terminal connection diagram
NOTE
To prevent a malfunction caused by noise, separate the signal cables more than 10cm from the power cables. Also
separate the main circuit wire of the input side and the output side.
After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes
in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.
The output of the single-phase power input model is three-phase 200V.
Earth
(Ground)
Motor
IM
Earth (Ground)
Three-phase
AC power
supply
MCCB MC
R/L1
P1 P/+
PR N/-
S/L2
T/L3
U
V
W
Earth
(Ground)
*8 Brake resistor (FR-ABR, MRS type, MYS
type)
Install a thermal relay to prevent an
overheat and burnout of the brake resistor.
(The brake resistor can not be connected
to the 0.1K and 0.2K.)
*9 It is not necessary when
calibrating the indicator
from the operation panel.
Forward
rotation start
Reverse
rotation start
Middle
speed
High
speed
Low
speed
Control input signals (No voltage input allowed)
24VDC power supply
(Common for external power supply transistor)
Contact input common
STR
STF
RH
RM
RL
SD
PC
Relay output
Running
Open collector output
Open collector output common
Sink/source common
RUN
SE
A
B
C
Frequency setting signals (Analog)
2 0 to 5VDC
10(+5V)
2
3
1
4 4 to 20mADC
Frequency
setting
potentiometer
1/2W1kΩ
Terminal 4
input
(Current
input)
(+)
(-)
5(Analog common)
*4 It is recommended to
use 2W1kΩwhen the
frequency setting signal
is changed frequently.
*4
*2 When using terminals PC-
SD as a 24VDC power
supply, take care not to
short across terminals
PC and SD.
PU
connector
*1. DC reactor (FR-HEL)
When connecting a DC reactor, remove the
jumper across P1 and P/+
Single-phase 100V power input model is not
compatible with DC reactor.
Control circuit terminal
Main circuit terminal
Sink logic
Jumper
*1
*8
*7
*6
*2
*3
*5
The function of these
terminals can be
changed to the reset
signal, etc. with the input
terminal assignment
(Pr. 178 to Pr. 182).
Multi-speed selection
Terminal functions vary by
Pr. 190 RUN terminal function
selection
Terminal functions vary
by Pr. 192 A,B,C terminal
function selection
SINK
SOURCE
VI
*5
0 to 5VDC
(0 to 10VDC)
0 to 10VDC
*5 Terminal input specifications can be changed by analog
input specifications switchover (Pr. 267). Set the
voltage/current input switch in the "V" position to select
voltage input (0 to 5V/0 to10V) and "I" (initial value) to
select current input (4 to 20mA).
To use terminal 4 (initial setting is current input), set "4"
in any of Pr.178 to Pr.182 (input terminal function
selection) to assign the function, and turn ON AU signal.
Voltage/current
input switch
Main circuit
Control circuit
R
Relay output
(Fault output)
Brake unit
(Option)
FM
SD
Indicator
(Frequency meter, etc.)
+-
Moving-coil type
1mA full-scale
Calibration resistor
*9
*3 Terminal input specifications
can be changed by analog
input specifications
switchover (Pr. 73).
Terminal 10 and terminal 2
are used as PTC input
terminal (Pr. 561).
Safe stop input (Channel 1)
Safe stop input (Channel 2)
Safe stop input common
Safety stop signal
S1
S2
SC
SO
Shorting
wire
Single-phase
AC power
supply
MCCB MC
R/L1
S/L2
Single-phase power input *7 A brake transistor is not built-in to the
0.1K and 0.2K.
*6 Terminal P1 is not available for single-
phase 100V power input model.
*10 Common terminal of terminal SO is
terminal SC. (Connected to terminal SD
inside of the inverter.)
Safety monitor output *10
Terminal functions vary by Pr. 197 SO
terminal function selection

10
Wiring
2.4.2 Specification of main circuit terminal
∗1 When using single-phase power input, terminals are R/L1 and S/L2.
∗2 Terminal P1 is not available for single-phase 100V power input model.
2.4.3 Terminal arrangement of the main circuit terminal, power supply and the motor
wiring
zThree-phase 200V class
* For wiring to earth (ground) terminals of FR-D720-5.5K and 7.5K, use the earthing cable wiring space (marked with an arrow) to route the wires.
Term inal
Symbol Terminal Name Description
R/L1,
S/L2,
T/L3 ∗1
AC power input
Connect to the commercial power supply.
Keep these terminals open when using the high power factor converter (FR-HC) or
power regeneration common converter (FR-CV).
U, V, W Inverter output Connect a three-phase squirrel-cage motor.
P/+, PR Brake resistor connection
Connect a brake resistor (FR-ABR, MRS type, MYS type) across terminals P/+ and PR.
(The brake resistor can not be connected to the 0.1K and 0.2K.)
P/+, N/- Brake unit connection Connect the brake unit (FR-BU2), power regeneration common converter (FR-CV)
or high power factor converter (FR-HC).
P/+, P1 ∗2 DC reactor connection Remove the jumper across terminals P/+ and P1 and connect a DC reactor.
Single-phase 100V power input model is not compatible with DC reactor.
Earth (Ground) For earthing (grounding) the inverter chassis. Must be earthed (grounded).
FR-D720-0.1K to 0.75K FR-D720-1.5K to 3.7K
FR-D720-5.5K, 7.5K FR-D720-11K, 15K
Screw size
(M3.5)
MotorPower supply
N/- P/+ PR
IM
R/L1 S/L2 T/L3
Jumpe
r
Screw size (M3.5)
Screw size
(M4) Motor
Power supply
N/- P/+
PR
IM
R/L1 S/L2 T/L3
Jumper
Screw size (M4)
Power supply Motor
IM
Screw size (M5)
Screw size (M5)
Jumper
N/- P/+ PR R/L1 S/L2 T/L3 N/- P/+ PR
R/L1 S/L2 T/L3
Screw size
(M5)
IM
Screw size (M5 for 11K, M6 for 15K)
Jumper
Power supply Motor

11
2
INSTALLATION AND WIRING
Wiring
zThree-phase 400V class
zSingle-phase 200V class
zSingle-phase 100V class
FR-D740-0.4K to 3.7K FR-D740-5.5K, 7.5K
FR-D740-11K, 15K
FR-D720S-0.1K to 0.75K FR-D720S-1.5K, 2.2K
FR-D710W-0.1K to 0.4K FR-D710W-0.75K
NOTE
Make sure the power cables are connected to the R/L1, S/L2, T/L3. (Phase need not be matched.) Never connect the
power cable to the U, V, W of the inverter. Doing so will damage the inverter.
Connect the motor to U, V, W. Turning ON the forward rotation switch (signal) at this time rotates the motor
counterclockwise when viewed from the load shaft.
N/- P/+
PR
R/L1 S/L2 T/L3
Screw size
(M4) MotorPower supply
IM
Jumper
Screw size (M4)
N/- P/+ PR
R/L1 S/L2 T/L3
Screw size (M4)
Screw size
(M4)
MotorPower supply
Jumper
IM
Motor
Power supply
IM
Screw size
(M4 for 11K, M5 for 15K)
N/- P/+ PR R/L1 S/L2 T/L3
Jumper
Screw size (M4 for 11K, M5 for 15K)
Screw size
(M3.5)
MotorPower supply
N/- P/+ PR
IM
Jumpe
r
Screw size (M3.5)
R/L1 S/L2
N/- P/+
PR
R/L1 S/L2
Screw size
(M4) MotorPower supply
IM
Jumper
Screw size (M4)
Screw size
(M3.5)
MotorPower supply
N/- P/+ PR
IM
Screw size (M3.5)
R/L1 S/L2
N/- P/+
PR
R/L1 S/L2
Screw size
(M4) MotorPower supply
IM
Screw size (M4)