molex HDAC .64 Series User manual

HDAC .64 User Manual
Connector Assembly Reference Manual
REV 1 – May 9, 2006
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HDAC 0.64 User Manual 2
Table of Contents
Section 1: Product Introduction
Section 2: Product Summary
Section 3: Connector Assembly
Section 4: Connector Mating
Section 5: Service Instructions
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HDAC 0.64 User Manual 3
Product Introduction
HDAC 0.64 Product Line
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HDAC 0.64 User Manual 4
This instructions manual contains supplemental information pertaining to
the Molex HDAC 0.64 Product Line.
For product ordering information, please contact your Molex Inside Sales
Representative at [phone].
For electronic copies and future updates of this document, and the
Connector Reference Manual, refer to the Molex Website at
http://www.molex.com
Section 1: Product Introduction
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HDAC 0.64 User Manual 5
Section 2: Product Summary
HDAC 0.64 Receptacle Connector Assembly HDAC 0.64 Blade Connector Assembly
Housing
TPA
A. Connector Assemblies
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Section 2: Product Summary
Molex Receptacle Terminal
PN 34083-3001
•Base Material
9Copper Alloy
•Plating Options
9Tin, Gold
•Wire Sizes:
916,18,20,22 AWG
TYCO Blade Terminal
•Base Material
9Copper Alloy
•Plating Options
9Tin, Gold
•Wire Sizes:
916,18,20,22 AWG
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HDAC 0.64 User Manual 7
A. Connectors shown in “As Shipped” Connector Position
TPA’s shown in “as shipped” condition (pre-lock).
The TPA must remain in the pre-lock position until all circuits are loaded.
Section 3: Connector Assembly
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Section 3: Connector Assembly
B. Terminal Installation:
With TPA still in pre-lock position, orient terminal to rear of connector as shown below.
Grip the wire no less than 1.25 inches from the terminal insulation crimp and insert through appropriate
circuit opening.
If resistance is encountered, retract the terminal and adjust the angle of insertion.
Continue inserting the terminal until it stops and locks up on the lock finger with an audible click.
Correct Orientation Correct Orientation
Terminal orientation feature.
Cross section of proper
installation
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HDAC 0.64 User Manual 9
C. Seating the TPA
With the receptacle terminals fully installed, the TPA can be seated into its final lock position by applying
an even force to the TPA surface until it comes to a stop, with an audible click.
With the blade terminals fully installed, the TPA can be seated into its final lock position by applying an
even force to the TPA surface until it comes to a stop, with an audible click.
Section 3: Connector Assembly
Push uniformly on TPA main surface
only to fully seat – being careful not
to touch the blade terminals. It is
recommended that a non-metal tool
is use to seat the TPA. This will limit
the possibility of damaging the blade
terminals.
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HDAC 0.64 User Manual 10
Note and align connector keying
features, from receptacle
connector to blade connector.
Begin mating procedure by
sliding the receptacle connector
assembly and blade connector
assembly together, press firmly
until you hear an audible click.
Keying Features
Section 4: Connector Mating
CLICK
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HDAC 0.64 User Manual 11
A. Un-mate procedure
To un-mate the connectors, push connector together to unload the latch system.
Than depress the latch with your thumb (step 1). Continue to depress the latch, and gently pull apart
connector assemblies (step2).
Section 5: Service Instructions
Step 1 Step 2
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HDAC 0.64 User Manual 12
B. TPA Servicing Receptacle
Step 1: Insert a small screwdriver, or service tool (max width = 2.0 mm) into the designated pry point.
Step 2: Using the housing as a pivot point gently push out on the TPA until it is removed from the connector
housing. If TPA is damaged, Do Not Reuse! Excessive force may damage the TPA!
Section 5: Service Instructions
Step 1
Step 2
Step 2
Step 1
Un-damaged TPA after removal
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HDAC 0.64 User Manual 13
Section 5: Service Instructions
C. TPA servicing the Blade connector
Step 1: Insert a small screwdriver into the two small
extraction holes
Step 2: Push on opposite sides of the TPA latch until it is removed from the connector housing.
If TPA is damaged, Do Not Reuse! Excessive force may damage the TPA!
Un-damaged TPA after removal
Step 1 Step 2
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HDAC 0.64 User Manual 14
D. Terminal removal (continued)
Step 3: Service tool should not be more than 2.0 mm wide.
Using the designated service tool, disengage the terminal lock finger.
Once the Lock finger is disengaged, gently pull on the wire to release the terminal.
If the terminal resists, the service tool may not be fully engaged. Gently push the service tool further into the
terminal lock finger to ensure that it has fully disengaged.
Do not insert the service tool into the terminal opening!
Do not use excessive force, excessive force can damage the lock finger!
Section 5: Service Instructions
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