Monte Carlo Fan Company 5DOR52 Series User manual

Quality Ceiling fans
Owner’s
Manual
Ceiling Fan Installation Instructions
For 5DOR52 Series Fans
READ AND SAVE THESE INSTRUCTIONS
Total fan weight

Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA 70-
1999), including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on
one side of the outlet box and ungrounded conductor on the other side of the outlet box.
Before you begin installing the fan, Switch power off at Service panel and lock service disconnecting means to prevent power from being
switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Be cautious! read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from
the floor to the trailing edge of the blade.
WARNING – Risk of fire, electric shock, or personal injury, The fan in this box may be either directly supported from a structural framing mem-
ber of a building and/or may be mounted to an outlet box marked acceptable for fan support of 31.8 kg. (70 lbs.) or less. Most outlet boxes
commonly used for the support of luminaires may not be acceptable for fan support and may need to be replaced. Consult a qualified electrician
if in doubt.
Do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
To reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
NEVER place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating equip-
ment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the American
Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to prevent power from being switched
on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the
service panel.
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Installation
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING: READ AND SAVE THESE INSTRUCTIONS
SAFETY TIPS
TOOLS REQUIRED
Phillips Screwdriver Wire Cutters Pliers Step Ladder
Before you begin installing the fan, Switch power off
at Service panel and lock service disconnecting means
to prevent power from being switched on accidentally.
When the service disconnecting means cannot be
locked, securely fasten a prominent warning device,
such as a tag, to the service panel.
1
Remove Safety bar from mounting bracket by
loosing screws, sliding bar to side, and lifting it
off the 2 screws.
3
Warning-Risk of fire, electric shock, or personal
injury. The fan in this box may be either directly sup-
ported from a structural framing member of a build-
ing and/or may be mounted to an outlet box marked
acceptable for fan support of of 31.8 kg(70lbs) or
less. Most outlet boxes commonly used for the sup-
port of lumminaires may not be acceptable for fan
support and may need to be replaced. Consult a
qualified electrician if in doubt.
2
Secure mounting plate directly to a joist from
the buliding structure via the two knock out
holes on the outlet box. Use only the appropri-
ate wood screws and washers included with
your fan. Caution: Wood screws must go
through into the building joist.
5
Outlet box
Mounting
Plate
Wood
Screws
OUTLET BOX METHOD
BUILDING STRUCTURE METHOD
Remove the 4 screws attaching the Mounting
neck the mounting plate. Retain the 4 screws
for re-assembly.
4
Install the mounting Plate to approved fan
brace and box combination use only the hard-
ware provided with the fan brace and box.
6FAN BRACE AND BOX METHOD

Tighten yoke set screws securely and evenly.
Loosen the 2 set screws in the yoke. Insert
downrod into yoke, aligning large hole in the
downrod with the large hole in the yoke. Insert
cross pin though yoke and downrod.
Insert cotter pin in to cross pin to secure.
Thread leadwire and safety cable through
downrod and half ball.
10
16
11 12
13
For Canadian installation and for USA fan and
light kit combinations over 35 lbs, in both flush
and downrod mode the safety cable must be
installed into the house structure beams using
the 3” lag screws provided. Make sure that
when the safety cable is fully extended the
leadwires are longer than the cable and no
stress is placed on the leadwires.
18 Safety cable installation
Safety Cable
Lag Screw
Hang assembled fan from the mounting bracket
installed to ceiling in previous step. Make sure
the fan is hanging straight. Rotate fan until the
tab on the Mounting bracket engages the slot
on the Downrod Ball. This must be done to
prevent the fan body from rotating when the
blades are in motion.
Re-install safety bar removed in step. 3 by
placing safety bar on screws, sliding into place,
and tightening the 2 screws.
17
14
Thread wires and safety cable through upper
body and install over downrod to fan body. Next
thread wires and safety cable through canopy
and place over downrod.
Loosen two set screws holding half ball, slide
down ball and remove pin. Remove the ball.
9
Set screws
Thread wires through half ball, put ball back over
downrod and replace pin then tighten the two set
screws.
15
Set screws
Lift mounting neck to mounting Plate and align
screws.
7
Secure mounting neck to the mounting plate
with four screws to become a complete mount-
ing bracket.
8

Place blade arms onto the other side of the
blade and aligning holes. Insert screws with
fabric washers through the holes and tighten
securely.
23
Check the motor for plastic shipping stabilizer
tabs, and remove them if they are present.
Attach blade assembly to motor by tighten
screws securely.
24
After attaching blades; install the switch hous-
ing with the three screws previously removed.
28
Tighten the three screws securely holding the
plate for the switch housing. Remove the dou-
ble sided tape from capacitor and stick capaci-
tor to plate.
26
Loosen the 2 screws with key slots and remove
the screw without key slot. Pass plug and
capacitor through hole in plate. Take plate and
place over the 2 screws with key slots and
twist to hold in place.
25
Place floating brackets onto blades aligning
holes in blade with the floating bracket.
22
Make sure to connect the plug from remote to
the plug coming from fan body according to the
arrows indicated on the plugs, otherwise the
remote will be damaged.
27
Capacitor
Remove cover by snaping off from
top or bottom. Install 12V battery
into wall remote. Duracell MN21 /
Eveready A23 / GP 23A all 12V
.
29
Attach cover of remote by placing
over buttons and snaping into place.
30
Make wire connections to power source using
wire nuts provided. Make sure that no filiments
are outside of the wirenut. After making the
wire connections, the wires should be spread
apart with the grounded conductor and the
equipment-grounding conductor on one side of
the outlet box and ungrounded conductor on
the other side of the outlet box.
20
Set dip switches on the Remote Transmitter and Remote
R
eceiver to the same settings. This must be done so the
units will communcate properly. If you have other fans you
can set to control from one transmitter by setting both
receivers the same as the transmitter. If you have more
than one fan with remote. You can set the dip switches to
different positiosns to have seperate control.
Remote Transmitter Dip swtiches
Remote Receiver Dip switches
19
Make wiring connections as shown black wire
from house to black wire from fan. White wire
from house to white wire from fan. Connect all
green ground wires to ground wire from house.
Refer to diagram above.
black
black
white
green ground
white
21
green ground
AC 120 V input

Install wall control unit to outlet box
using machine screws provided.
31
Attach front cover to wall control
with screws provided.
32
To control fan speed select from High, Medium
or low speed buttons. To turn the fan off press
the Fan on / off button. To dim lights press and
hold button. To turn off light press and quickly
release button. Press button marked REV to
reverse the rotation direction of the fan blades
Fan speed
control
buttons
Fan on / off
Light dimmer
for lights
Fan reverse
button
33

1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
3.Check to make sure the dip switches from the transmitter and receiver are set on the
same frequency.
CAUTION: Make sure main power is turned off
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.Some fan motors are sensitive to signals from Solid State variable speed controls. DO
NOT USE a Solid State variable speed control.
5.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball.
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box
and junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade is
positioned for measurement. Repeat for each blade. If all blade levels are not equal, you can
adjust blade levels by the following procedure. To adjust a blade tip down, insert a washer
(not supplied) between the blade and blade holder at the screw closest to the motor. To
adjust a blade tip up, insert washer (not supplied) between the blade and blade holder at
the two screws farthest from the motor. Reverse the position of the washer if blades mount
from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
1.Check wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
CAUTION: Make sure main power is turned off before entering switch housing.
WARNING: Before attempting to replace the fuse make sure the main power is
turned off to the fan. Replace only with 3 amp fuse.
2. If fan sounds noisy:
1. If fan does not start:
3. If fan wobbles:
4. If light does not work:
Trouble Shooting
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation,
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
please check this Trouble Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty
in installation, please call our Customer Service Center at the number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service dis-
connecting means to prevent power from being switched on accidentally. When the service dis-
connecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Customer Service Center:
740 S.W. Loop 820, Suite 110
Fort Worth, Texas 76115
1-800-519-4092