Moons' STF-C Series User manual

Rev. 1.0
11/08/2017
STF-R/C
Stepper Motor Drive
Hardware Manual
STF03-R STF05-R
STF06-R STF10-R
STF03-C STF05-C
STF06-C STF10-C
SHANGHAI AMP & MOONS’AUTOMATION CO.,LTD.

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Contents
1 Introduction..................................................................................................3
1.1 Features.............................................................................................3
1.2 Block Diagram ...................................................................................4
1.3 Safety Instructions.............................................................................6
2 Getting Started............................................................................................7
2.1 Installing Software .............................................................................8
2.2 Connecting communication (-R model) .............................................9
2.3 Connecting communication (-C model) ...........................................11
2.4 Setting bus address and baud rate..................................................12
2.4.1 RS-485 address and baud rate settings(-R model)............12
2.4.2
CANopen address and baud rate settings(-C model)
..........13
2.5 Connecting the Power Supply .........................................................14
2.6 Choosing A Power Supply ...............................................................15
2.6.1 Voltage ...............................................................................15
2.6.2 Current................................................................................15
2.7 Connecting the motor ......................................................................16
3 Inputs and Outputs....................................................................................16
3.1 Digital Inputs....................................................................................17
3.1.1 X1, X2, X3, X4 digital input signal ......................................17
3.1.2 X5, X6, X7, X8 digital input signal ......................................18
3.2 Digital Outputs.................................................................................19
3.2.1 Y1, Y2, Y3 Digital Outputs..................................................19
3.2.2 Y4 Digital Output ................................................................20
4 Mounting the Drive....................................................................................21
5 Reference Materials..................................................................................22
5.1 Drive Mechanical Outlines...............................................................22
5.2 Technical Specications...................................................................23
5.3 Recommended Motor......................................................................24
5.4 Torque Curves .................................................................................27
5.5 Numbering System..........................................................................30
5.6 Ordering Information........................................................................30
5.7 Alarm Code......................................................................................30
6 Accessories (Sold Separately)..................................................................31
7 Contacting MOONS’..................................................................................32

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1 Introduction
Thank you for selecting the MOONS’STF series stepper drive. The STF series are high
performance fieldbus control stepper drive which also integrates with built-in motion controller. The
drives can be controlled by SCL, Modbus/RTU or CANopen in real time. Motion profiles can also
be programmed and stored in drives (Q Program) and then be triggered by SCL, Modbus/RTU or
CANopen commands. The drives support RS-485/422 or CANopen communication.
1.1 Features
•Programmable, filed bus controlled stepper motor drive in compact package
•Operating DC voltage range:
STF03 12-48V
STF05 24-48V
STF06 12-48V
STF10
24-70V
•Control Mode
SCL * Serial Communication Command
Q program
* Stand-Alone operation mode
Modbus/RTU (-R model only)
CANopen(-C model only)
* Compliant with CiA301 and CiA402 standard
•Communication
-R: Dual port RS-485/422
-C: Dual port CANopen, RS-232 included
•STF03 output current: max 3A/phase (peak-of-sine)
•STF05 output current: max 5A/phase (peak-of-sine)
•STF06 output current: max 6A/phase (peak-of-sine)
•STF10 output current: max 10A/phase (peak-of-sine)
•I/O 8 optically isolated digital inputs, 5-24VDC high level voltage
4 optically isolated digital outputs, max30V/100mA

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1.2 Block Diagram
DSP
EMC
Filter
DC Input
Power
Converter
Internal
Logic
Supply Voltage
Temp.
Det.
Over
Current
Det.
Mosfet
PWM
Power
Amplifier
High
Speed
Input
Optical
Isolation
Input
Optical
Isolation
Digital
Filter
Software
Filter
Digital
Filter
Software
Filter
Output
Optical
Isolation
Single
Ended
Input
Isolation
X1+
X1-
X2+
X2-
X3+
X3-
X4+
X4-
X5
X6
X7
X8
XCOM
Y1
Y2
Y3
YCOM
Software
Filter
Motor
RS-485
LED
STF-R Block Diagram
Power Supply
STF03 12-48VDC
STF05 24-48VDC
STF06 12-48VDC
STF10 24-70VDC
Y4+
Y4-
S2
RS-485
baud rate
S1
RS-485
address

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DSP
EMC
Filter
DC Input
Power
Converter
Internal
Logic
Supply Voltage
Temp.
Det.
Over
Current
Det.
Mosfet
PWM
Power
Amplifier
High
Speed
Input
Optical
Isolation
Input
Optical
Isolation
Digital
Filter
Software
Filter
Digital
Filter
Software
Filter
Output
Optical
Isolation
Single
Ended
Input
Isolation
X1+
X1-
X2+
X2-
X3+
X3-
X4+
X4-
X5
X6
X7
X8
XCOM
Y1
Y2
Y3
YCOM
Software
Filter
Motor
ARM CANopen
LED
STF-C Block Diagram
Power Supply
STF03 12-48VDC
STF05 24-48VDC
STF06 12-48VDC
STF10 24-70VDC
Y4+
Y4- CANopen
Baud rate
CANopen
Node ID
S2
S1

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1.3 Safety Instructions
Only qualified personnel should transport, assemble, install, operate, or maintain this equipment.
Properly qualified personnel are persons who are familiar with the transport, assembly, installation,
operation, and maintenance of motors, and who meet the appropriate qualifications for their jobs.
To minimize the risk of potential safety problems, all applicable local and national codes regulating
the installation and operation of equipment should be followed. These codes may vary from area
to area and it is the responsibility of the operating personnel to determine which codes should be
followed, and to verify that the equipment, installation, and operation are in compliance with the
latest revision of these codes.
Equipment damage or serious injury to personnel can result from the failure to follow all applicable
codes and standards. MOONS’does not guarantee the products described in this publication
are suitable for a particular application, nor do they assume any responsibility for product design,
installation, or operation.
•Read all available documentation before assembly and operation. Incorrect handling of the
products referenced in this manual can result in injury and damage to persons and machinery.
All technical information concerning the installation requirements must be strictly adhered to.
•It is vital to ensure that all system components are connected to earth ground. Electrical safety
is impossible without a low-resistance earth connection.
•This product contains electrostatically sensitive components that can be damaged by incorrect
handling. Follow qualified anti-static procedures before touching the product.
•During operation keep all covers and cabinet doors shut to avoid any hazards that could
possibly cause severe damage to the product or personal health.
•During operation, the product may have components that are live or have hot surfaces.
•Never plug in or unplug the Integrated Motor while the system is live. The possibility of electric
arcing can cause damage.
Be alert to the potential for personal injury. Follow recommended precautions and safe operating
practices emphasized with alert symbols. Safety notices in this manual provide important
information. Read and be familiar with these instructions before attempting installation, operation,
or maintenance. The purpose of this section is to alert users to the possible safety hazards
associated with this equipment and the precautions necessary to reduce the risk of personal injury
and damage to equipment. Failure to observe these precautions could result in serious bodily
injury, damage to the equipment, or operational difficulty.

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2 Getting Started
The following items are needed:
•An appropriate power supply, see the section below entitled“Choose a Power Supply”for
help in choosing the right one.
•A compatible stepper motor, please see the section below entitled “Recommended Motor”
•A small flat blade screwdriver for tightening the connectors screw(included)
•A PC running Microsoft Windows XP / Vista / Windows 7/ Windows 8 / Windows 10(32-bit or
64-bit)operation system
•Optional I/O cable (Sold seperately)
•Install STF Congurator software (Available from MOONS’website)
•-R model
A network cable is included in the package. It is used for connection with the next drive in the
RS-485 network. It can also be used for connection with PC for drive configuration.
•-C model
A RS-232 programming cable(included in the package)
A network cable is included in the package. It is used for connection with the next drive in the
CANopen network.
TIP: When connecting the rst drive in the RS-485 or CANopen network with PC or controller. you
can cut the daisy chain cable or network cable into two: one half is used for connection with the
RS-485 or CANopen port on the PC or controller, the other half can be used for connection with
termination resistor, which can be put at the end of the network.

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2.1 Installing Software
• Download the STF Congurator Software from the MOONS’ website and install it.
• Launch the software by clicking Start-----Programs ----MOONS’
• Connect the drive to the PC using communication cable:
Connect the -R model drive to the RS-485 port of the PC using the network cable included in
the package
Connect the -C model drive to the RS-232 port of the PC using the RS-232 cable included in
the package
The connectors and other points of interest are illustrated below:
Ground Screws
LED
RS-485 or CANopen
Communication
Connector
Motor Connector
Power Connector
I/O Connector
Band Rate
Node ID
RS-485 or CANopen
LED
RS-485 or CANopen
Communication Connector
RS-485 or CANopen
Ground Screws
Motor Connector
Power Connector
I/O Connector
Band Rate
Node ID
Model Number Model Number
STF05-R STF05-C STF03-R STF03-C
STF10-R STF10-C STF06-R STF06-C

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2.2 Connecting communication (-R model)
RS-485 Port
18
18
PIN Signal Wire Color
1 RX+ ORN/WHT
2 RX- ORN
3 TX+ GRN/WHT
4.5 NC BLU, BLU/WHT
6 TX- GRN
7.8 GND BRN/WHT, BRN
Connection STF drive with PC using RS-485 communication
Before using STF congurator for –R drive conguration, please connect COM1 or COM2 on the
driver to host PC by network cable provided. Both 4 wire connection or 2 wire connection can be
used.
RS-485 four-wire connection: RS-485 two-wire connection:
Drive Connection
RX+ Connect to host’s TX+
RX- Connect to host’s TX-
TX+ Connect to host’s RX+
TX- Connect to host’s RX-
GND Connect to host’s GND
Drive Connection
RX+ Connect to host’s +
RX- Connect to host’s -
TX+ Connect to host’s +
TX- Connect to host’s -
GND Connect to host’s GND
NOTE: The RS-485 port on the drive is isolated from internal circuitry of the drive. So the
GND of each drive's RS-485 port must be connected together. The rst drive's GND of the
RS-485 port must be connected to the GND of RS-485 port on the host PC or controller.

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RS-485 network connection
Multiple –R model drive network can be built via dual RS-485 communication port by network
cable provided.
RS-485 Four-wire Configuration
RS-485 four-wire system utilize separate transmit and receive wires. One pair of wires connect
the host’s transmit signals(TX+/TX-) to each drive’s RX+/RX- receive terminals. The other pair
connects the drive’s TX+/TX- terminals to the host’s receive signals. A logical ground terminal is
provided on each drive and can be used to keep all the drives at the same ground potential. The
rst drive’s logical GND of the RS-485 bus must connect to host’s ground.
Four-wire Connection
Connect the drive’s RX+ to the TX+ terminal of the host controller,and connect the drive’s RX- to
the TX- terminal of the host controller . Connect the drive’s TX+ to the RX+ terminal of the host
controller,and connect the drive’s TX- to the RX- terminal of the host controller .
Connect the drive’s GND and the host’s GND to a same ground.
NOTE: The RS-485 port on the drive is isolated from internal circuitry of the drive. So the
GND of each drive’s RS-485 port must be connected together. The rst drive’s GND of the
RS-485 port must be connected to the GND of RS-485 port on the host PC or controller.
RS-485 Tow-wire Configuration
In a two-wire system ,the data transmitting and receiving use a same cable. the host must stop
its transmitting before receiving data. That means the host must stop transmit data before drive
begins to answer a query which just come from the host, otherwise the host cannot receive
any data witch sent from a drive. There is a transmit delay parameter that can be adjusted to
compensate for a host that is slow to disable its transmitter. This adjustment can be set over the
network using the TD command,it also can be set by using the STF Congurator software. Users
can set a shorter transmit delay in a four-wire system.
Two-wire connection
The RX+ and TX+ of the drive connect to the host’s + in parallel. The RX- and TX- of the drive
connect to the host’s - in parallel. Connect the drive’s GND and the host’s GND to a same ground.
NOTE: The RS-485 port on the drive is isolated from internal circuitry of the drive. So the
GND of each drive’s RS-485 port must be connected together. The rst drive’s GND of the
RS-485 port must be connected to the GND of RS-485 port on the host PC or controller.

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2.3 Connecting communication (-C model)
CANopen COM Port
1818
COM1 COM2
PIN COM1 Signal COM2 Signal Wire Color
1 CAN_H CAN_H ORG/WHT
2 CAN_L CAN_L ORG
3,7,8 GND GND GRN/WHT, BRN/WHT, BRN
4 RS-232_TX NC BLU
5 RS-232_RX NC BLU/WHT
6 NC NC GRN
PC connection with RS-232 cable
Before using STF congurator for –C drive configuration, please connect COM1 on the driver to
host PC by RS-232 programming cable.
CANopen network connection
Multiple –C model drive network can be built via dual CANopen communication port by network
cable provided.
NOTE: The CANopen port on the drive is isolated from internal circuitry of the drive. So the
GND of each drive’s CANopen port must be connected together. The rst drive’s GND of
the CANopen port must be connected to the GND of CANopen port on the controller.

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2.4 Setting bus address and baud rate
STF drives (-R model and -C model) have two rotary switches to set the bus address and baud
rate.
2.4.1 RS-485 address and baud rate settings(-R model)
Set drive’s RS-485 address by rotary switch S1
Set drive’s RS-485 baud rate by rotary switch S2
S1 is used to set drive’s RS-485 address, and the range is 0~F (0~15 in
decimal). If you want to set the drive’s RS-485 address range to 10~1F
(16~31 in decimal), you need to congure it in STF Congurator software.
Upper/Lower addr S1 position SCL addr Upper/Lower addr S1 position SCL addr
Lower(Axis 0~15)
0 0
Upper(Axis 16~31)
0 @
1 1 1 !
2 2 2 "
3 3 3 #
4 4 4 $
5 5 5 %
6 6 6 &
7 7 7 '
8 8 8 (
9 9 9 )
A : A *
B ; B +
C < C ,
D = D -
E > E .
F ? F /
S2 position Baud Rate (bps)
0 9600
1 19200
2 38400
3 57600
4 115200
5-9 Reserved
S1
S2
RS-485
Baud Rate
RS-485
Address

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2.4.2 CANopen address and baud rate settings(-C model)
Set drive’s CANopen address by rotary switch S1
Set drive’s CANopen baud rate by rotary switch S2
Each node on a CANopen network must have a unique Node ID. Valid
ranges for the Node ID are 0x01 through 0x7F (1~127). Node ID 0x00
is reserved in accordance with CiA301. The Node ID is selected using
rotary switches and software; one sixteen position switch set the lower four bits (0~F) of node ID,
while upper three bits of node ID are congured by STF Congurator software. Each time when
Node ID is changed, a power cycle is required before the new Node ID is valid.
Please refer to the CANopen manual for more information.
CANopen Baud Rate
There are 8 types of baud rate supported by CANopen communication on STF drive. It is set via
S2 switch on the drive
S2 position Baud Rate (bps)
0 1M
1 800K
2 500K
3 250K
4 125K
5 50K
6 20K
7 12.5K
8-9 Reserved
S1 S2
CANopen
Baud Rate
CANopen
Address

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2.5 Connecting the Power Supply
Connect power supply “+” terminal to the drive terminal labeled “V+”.
Connect power supply “-” terminal to the drive terminal labeled “V-”.
STF03 accepts DC voltage range from 12 – 48VDC
STF05 accepts DC voltage range from 24 – 48VDC
STF06 accepts DC voltage range from 12 – 48VDC
STF10 accepts DC voltage range from 24 – 70VDC
Warning: DO NOT reverse the wires
NOTE: DO NOT apply power until all connections to the drive have been made
V+
J1 V-
Power Connector
Ensure a proper earth ground connection by using the screw on the left side of the chassis.
To Earth Ground
Please read “choosing a power supply” for more details.

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2.6 Choosing A Power Supply
The main considerations when choosing a power supply are the voltage and current requirements
of the application.
2.6.1 Voltage
The STF drive and motor is designed to give optimum performance between 24~48 Volts DC. Choosing
the voltage depends on the performance needed and diver/motor heating that acceptable and/or does
not cause a drive over-temperature. Higher voltage will give higher speed performance, but will cause
the drive to produce higher temperatures. Using power supplies with voltage outputs that are near the
drive maximum may signicantly reduce the operational duty cycle.
The STF03/06 drive extended range of operation voltage can be as low as 11VDC minimum to as
high as 53VDC maximum. When operation below 11VDC, the STF03/06 series will work unstable.
The supply input cannot go blow 11VDC for reliable operation, otherwise under voltage alarm will be
triggered. STF03/06 drive will stop working when this alarm is triggered.
The STF10 drive extended range of operation voltage can be as low as 18VDC minimum to as high as
75VDC maximum (18-53VDC for STF05 Drives). When operation below 18VDC, the STF05/10 series
will work unstable. The supply input cannot go blow 18VDC for reliable operation, otherwise under
voltage alarm will be triggered. STF05/10 drive will stop working when this alarm is triggered.
STF03/05/06
If a regulated power supply is used, and that is near the driver maximum voltage of 53VDC ,a voltage
clamp may be required to prevent the voltage over 53VDC which will occurs a overvoltage fault. When
using an unregulated power supply, make sure the no-load voltage of the supply does not exceed the
maximum input voltage 53VDC.
STF10
If a regulated power supply is used, and that is near the driver maximum voltage of 75VDC ,a voltage
clamp may be required to prevent the voltage over 75VDC which will occurs a overvoltage fault. When
using an unregulated power supply, make sure the no-load voltage of the supply does not exceed the
maximum input voltage 75VDC.
2.6.2 Current
When STF drives work with different motors, the recommended power supply output current
capacity under different supply voltage is shown in below table. The STF drive power supply
current is lower than the the winding currents because it uses switching amplifiers to convert a
high voltage and low current into low voltage and high current. The more power supply voltage
exceeds the motor voltage,the less current will be required from the power supply.
It is important to note that the current draw is significantly different at higher speeds depending
on the torque load to the motor. Estimating how much current is necessary may require a good
analysis of the load to the motor.
Drive Motor Voltage Current Drive Motor Voltage Current
STF03
STF05
STF06
AM8 24V above 1A
STF10
AM23 24V above 3A
AM11 24V above 1A 48V above 4A
AM14 24V above 1A 70V above 4A
AM17 24V above 1.5A AM24 24V above 4.5A
48V above 1.5A 48V above 4.5A
AM23 24V above 3A 70V above 4.5A
48V above 4A AM34 24V above 6A
AM24 24V above 4.5A 48V above 6A
48V above 4.5A 70V above 6A

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2.7 Connecting the motor
For MOONS’stepper motor, please connect black, green, red, blue wires to drive’s A+, A-, B+
and B- correspondingly.
A+
J1 A- B+ B-
Motor Connector
If using a non-MOONS’motor, please refer to your motor specs for wiring information.
3 Inputs and Outputs
STF series drive inputs and outputs include:
•8 optically isolated digital inputs, 5-24VDC for high level voltage
•4 optically isolated digital outputs, maximum voltage 30V, maximum sinking or sourcing current
100mA
2
4
6
8
10
12
14
16
18
20
1
3
5
7
9
11
13
15
17
19
X1+
X2+
X3+
X4+
X5
X7
Y1
Y3
Y4+
XCOM
YCOM
X1-
X2-
X3-
X4-
X6
X8
Y2
Y4-
J2
I/O Connector Diagram

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3.1 Digital Inputs
3.1.1 X1, X2, X3, X4 digital input signal
X1, X2: optically isolated, differential, 5-24VDC, minimum pulse width 250ns, maximum pulse
frequency 2MHz
X3, X4: optically isolated, differential, 5-24VDC, minimum pulse width 100μs, maximum pulse
frequency 5KHz
X1 can be used as general purpose input.
X2 can be used as general purpose input.
X3 can be used as CW limit input or general purpose input.
X4 can be used as CCW limit input or general purpose input.
Please use STF Congurator software for X1,X2,X3 and X4 function configuration.
Following graphs shows some common connection methods for the inputs:
STF
Drive
Switch or Relay
(closed = logic Low)
X1/2/3/4-
X1/2/3/4+
-
+
5-24
VDC
Power
Supply
STF
Drive
NPN
Output
X1/2/3/4-
X1/2/3/4+
output
+
–
5-24
VDC
Power
Supply
-
+
STF
Drive
PNP
Output
X1/2/3/4+
output
+
–
X1/2/3/4-
5-24
VDC
Power
Supply
-
+
Connecting the inputs to a Switch or Relay
Connecting the inputs to a NPN type output
Connecting the inputs to a PNP type output

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3.1.2 X5, X6, X7, X8 digital input signal
X5,X6,X7,X8: optically isolated, single-ended, 5-24VDC, minimum pulse width 100μs, maximum pulse
frequency 5KHz
X5 can be used as enable input or general purpose input.
X6 can be used as alarm reset input or general purpose input.
X7 can be used as general purpose input.
X8 can be used as general purpose input.
Because the input is an optically isolated circuit, a 5-24V power supply is needed. For example,
you can use the power supply of the PLC when you are using a PLC control system, but if you
want to connect a relay or mechanical switch to the input , you must need a power supply.
XCOM is an electronics term for a single-ended signal connection to a common voltage. In the
case of STF series, if you are using a sourcing (PNP) input signals, you need to connect XCOM
to the ground (power supply -), if you are using a sinking(NPN) input signals ,the XCOM need to
connect to the power supply +.
Please use STF Congurator software for X5,X6,X7 and X8 function conguration. Following
graphs shows some common connection methods for the inputs:
5-24VDC
Power
Supply
Connecting the inputs to a Switch or Relay
XCOM
X5/X6/X7/X8
+
-
STF
Drive
Switch or Relay
(closed = logic Low)
5-24VDC
Power
Supply
XCOM+
-
+
-X5/X6/X7/X8
Connecting the inputs to a NPN type output
STF
Drive
NPN
Output output
+
-
+
-
X5/X6/X7/X8
XCOM
Connecting the inputs to a PNP type output
5-24VDC
Power
Supply
STF
Drive
PNP
Output
output

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3.2 Digital Outputs
3.2.1 Y1, Y2, Y3 Digital Outputs
Y1 can be used as alarm output, motion status output or general purpose output.
Y2 can be used as brake output, motion status output or general purpose output.
Y3 cab be used as tach-out, timing signal output(50pulse/rev), motion status output or general
purpose output.
Please use STF Congurator software for Y1,Y2 and Y3 function conguration.
Following graphs shows some common connection methods for the outputs:
NOTE: Do not connect the outputs to more than 30VDC power supply. And the current of
each output terminal must not exceed 100mA.
Connecting a sinking output
Connecting a sinking output with PLC’s input
Connecting a sourcing output with PLC’s input
Driving a relay
STF
Drive
5-24 VDC
Power Supply
+ –
Load
Y1/2/3-
Y1/2/3+
CLP
CDV42-5 ylppuSrewoP
+ –
Y1/2/3-
Y1/2/3+
IN
COM
STF
Drive
PLC
5-24VDC
Power Supply
+
–
Y1/2/3-
Y1/2/3+ COM
IN
STF
Drive
STF
Drive
1N4935 suppression diode
5-24 VDC
Power Supply
+ –
relay
Y1/2/3-
Y1/2/3+
Connecting a sinking output
Connecting a sinking output with PLC’s input
Connecting a sourcing output with PLC’s input
Driving a relay
STF
Drive
5-24 VDC
Power Supply
+ –
Load
Y1/2/3-
Y1/2/3+
CLP
CDV42-5 ylppuSrewoP
+ –
Y1/2/3-
Y1/2/3+
IN
COM
STF
Drive
PLC
5-24VDC
Power Supply
+
–
Y1/2/3-
Y1/2/3+ COM
IN
STF
Drive
STF
Drive
1N4935 suppression diode
5-24 VDC
Power Supply
+ –
relay
Y1/2/3-
Y1/2/3+

20
Rev. 1.0
11/08/2017
STF-R/C Hardware Manual
400-820-9661
3.2.2 Y4 Digital Output
Y4 can be used as motion state output or general purpose output.
Please use STF Congurator software for Y4 function configuration.
Following graphs shows some common connection methods for the outputs:
NOTE: Do not connect the outputs to more than 30VDC power supply. And the current of
each output terminal must not exceed 100mA.
+ –
Y4-
Y4-
Y4-
Y4-
Y4+
Y4+
Y4+
Y4+
CLP
+ –
IN
COM
PLC
+
–
COM
IN
+ –
relay
STF
Drive
STF
Drive
STF
Drive
STF
Drive
Connecting a sinking output
Connecting a sinking output with PLC’s input
Connecting a sourcing output with PLC’s input
Driving a relay
Load
5-24VDC
Power Supply
5-24VDC
Power Supply
5-24VDC
Power Supply
5-24VDC
Power Supply
1N4935 suppression diode
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