Mopar 82212502 User manual

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BACKUPCAMERA
CARAVAN/TOWNANDCOUNTRY
CALLOUTDESCRIPTIONQUANTITY
1Backupcamerawiringharness(withtwolooseconnectors)1
2Backupcamera/licenselampcarrier1
3Tiestraps12
4SpliceKit(includes2splicecollarsandshrinktube)1
ToolsRequired
10mmSocketandRatchet10mmWrenchCrimpingTool,Mopar®p/n
05019912AAorequivalent
ElectricalSolderingKit
HeatGunSmallFlatBlade
Screwdriver
T15Torx®DriverTrimStickC4755
WireStrippersPhillipsScrewdriverT20Torx®Driver
Jun30,2011K6861197
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BackupCameraHarnessRouting(TownandCountryshown)
1.Opentheliftgate.
2.Disconnectandisolatethenegativebatterycable.
3.UsingTrimStickC4755workaroundtheperimeterof
thebezel(1)releasingtheretainingclipsandseparate
thebezelfromtheinstrumentpanel.
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4.Removetheradio(2)mountingfasteners(1).
CAUTION:Pullingtheantennacablestraightoutoftheradiowithoutpullingonthelockingantennaconnector
coulddamagethecableorradio.
5.Pulltheradiooutfarenoughtoaccessthebackofthe
radio.
6.DisconnecttheAM/FMantenna(2)andelectricalcon
nectors(1).
7.Ifequipped,disconnectthenavigationantenna(3).
8.Ifequipped,disconnecttheUSBconnectors(4).
9.Removetheradiofromtheinstrumentpanel.
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10.Removethefastener(1)fromthefrontofthefloorcon
sole.
11.Pullthefloorconsole(2)forwardtodisengagethere
tainingtab(1)fromthefloorbracket(3).
12.Removethefrontfloorconsole.
13.Removethefourplasticretainers(3)thatsecurethe
instrumentpanelbin(1).
14.UsingTrimStickC4755gentlyprybetweenthein
strumentpanelbincover(1)andtheinstrumentpanel
toreleasethefoursnapretainers(2)andpositionthe
instrumentpanelbincover(1)foraccesstotheelec
tricalconnectors.
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15.AttheLFdoor,removetheoneretainingscrewatthe
umbrellatray.
16.UsingTrimStickC4755gentlypryuponthedoor
scuffplate(1)toreleasethesnapretainers(3)and
removethescuffplate(1).
17.UsingTrimStickC4755gentlypryoutonthecowl
trim(1)toreleasethesnapretainers(2)andremove
thecowltrim.
18.UsingTrimStickC4755gentlypryoutontheLHend
cap(1)andremovefromtheinstrumentpanel.
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19.Removethescrews(1)fromthesteeringcolumn
openingcover.Thescrewsarelocatednearthehood
releasehandle.
20.Removethescrewlocatedontheoutboardsideat
tachingthesteeringcolumnopeningcover(1)tothe
instrumentpanelstructure.
21.UsingTrimStickC4755gentlypryoutonthesteering
columnopeningcover(1)andremovefromtheinstru
mentpanel.
22.Attheslidingdoor,usingTrimStickC4755gentlypry
upandoutboardonthetrimpanel(2)frominboard
edgeofscuffplate.
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23.Rockthescuffplateoutboardtounhooktabs(2)along
sheetmetaledge
24.Pullthescuffplate(1)forwardtounhookthetabfrom
thequarterpanel(2).
25.UsingTrimStickC4755gentlypryinontheBpillar
trim(1)atthebottomtoloosenforaccesstorunthe
backupcamerawiringharnessinlatersteps.
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26.UsingTrimStickC4755gentlypryupontheliftgate
scuffplatetoreleasetheretainingclips(1).
27.Carefullydisengagethescuffplateendtabs(4)from
theleftandrightquartertrimpanels(5).
28.Removetheliftgatescuffplate(3)fromtheliftgate
opening.
29.Removetherearheadertrimscrewcovers(3)andre
tainingscrews.
NOTE:Whileremovingrearheadertrim(2),carefully
routetheshoulderharness(1)fromtherearheader
trim(2).
30.UsingTrimStickC4755gentlyprydownontherear
headertrim(2)toreleasethesnapretainersandre
movetherearheadertrim(2).
31.UsingTrimStickC4755disengagethefrontandrear
quartertrimbolsterretainingclips(1).
32.Carefullydisengagethequartertrimbolsterupperre
tainingtabs(2)byliftingthebottomedgeofthebolster.
33.Continuepullingthequartertrimbolsterawayfromthe
quartertrimpaneltodisengagethequartertrimbolster
locatingtabs(4).
34.Slidetherearseatbelt(3)outoftheslotinthequarter
trimbolster.
35.Removethequartertrimbolster(5).
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NOTE:Donotremovetheretainer(2).Whenprying,
theretainer(2)will"snap"totheunlockedposition.
36.Ifequipped,usinganappropriateflatbladedtool,pry
theplasticretainer(2)uptoreleasethelockingmech
anismfromtheheadofthepowerliftgatelinkrod(1).
37.Removethelinkrod(1)endfromtheliftgatebygently
pullingthelinkrod(1)awayfromtheliftgate.
38.UsingTrimStickC4755disengagetheupperDpillar
trimretainingclips(2).
39.CarefullydisengagetheupperDpillartrimendtab(5)
fromtherearheadertrimplate.
40.DisconnectthepowerliftgateDPillarswitchandthird
rowpowerfoldingseatswitchelectricalconnectors(3)
(ifequipped).
41.RemovetheupperDpillartrimfromtheliftgateopen
ing.
42.Removethesixquartertrimretainingscrews.
43.Pullquartertrimpanel(5)frominnerquarterpanel(1)
enoughtoroutethebackupcamerawiringharness
withthevehiclebodyharness.
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44.UsingTrimStickC4755disengagetheretainingclips
thatsecuretheupperliftgatetrimpanel(3)tothelift
gate(1)andremovetheuppertrimpaneltogainac
cesstothelowertrimpanel(2).
45.Removethefourretainingscrews(1)fromthelower
liftgatetrimpanel.
46.UsingTrimStickC4755disengagetheretainingclips
thatsecurethelowerliftgatetrimpanel(1)tothelift
gate(2).
47.Disconnectthewireconnectorfromtheliftgatelamp
andremovethelowertrimpanel(1).
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48.Disconnectthepowerlockinglatchcable(2)fromthe
exteriorliftgatehandleandremovethecablefromthe
handle.
49.Disconnectthewireharnessconnector(3)fromthe
exteriorliftgatehandle.
50.Removethetwobolts(4)thatsecuretheexteriorlift
gatehandletotheliftgate.
51.Removethetwobolts(1)thatsecurethebezeltothe
liftgate.
52.Removethepinchsensorretainingscrew(4)nearthe
cover(3)onbothsidesoftheliftgate(2).
53.Removethepinchsensorcoverpushinretainer(1)
onbothsidesoftheliftgate(2).
54.Openthepinchsensorcover(2)onbothsidesofthe
liftgate.
55.Pulltheendofthepinchsensor(3)downenoughto
accesstheexteriorbodypanelnut(1)underthesen
soronbothsidesoftheliftgate.
56.Removetheexteriorbodypanelnuts(1)onbothsides
oftheliftgate.
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57.Removecenterbezelpanel(1)withlicenselampcar
rier.
NOTE:Whileremovingthecarrierinthenextsteps,
usingasuitablepryingtool(1)todisengagethetabs
(3)fromthecarrieropening(2)beforeseparatingto
preventthetabsfrombeingbroken.
58.Placethebezelonabench.
59.Removetworetainingscrews(1).
60.Separateclips(2)fromcarrierusingprocedureshown
above.
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61.Turntheconnectors(1,3)andremovethemfromthe
licenseplatelamps(2).
62.Pressthetaboneachlampandremovefromthecar
rier.
63.Payattentiontotheroutingofthelicenseplatelamps
wiring(4)andremovethewiringfromthecarrier.
NOTE:Theconnector(1)fromthebackupcamera
wiringharness(2)willnotbeusedforthelicense
platelamps.Theexistingconnectormustbeused,
andtheconnector(1)fromthebackupcamerawiring
harness(2)mustbesecuredoutoftheway.
64.Installthelicenseplatelamps(2)tothenewcarrier
whichhasthebackupcamerainstalled.
65.Insertthelampconnectors(1,3)tothelampsandturn
tosecurethem.
66.Routethelicenseplatelampswiring(4)thesameway
asitwasremovedfromtheoldcarrier.
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67.Snapthenewcarrierontothetabs(2)onthebezel.
68.Installandtightenthetwomountingscrews(1)tose
curethecarriertothebezel.
69.Installthecenterbezel(1)andsnapitintoplaceon
theliftgate.
70.Disconnectthe12Vignitionpowersourceelectrical
connector(1)frontthefrontstoragebincover.
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71.Preparetocrimp/splicethebackupcamerapowerwire
(PK/OR)tothe(DB/PK)ofthe12Vignitionpowerout
letwiringharnessconnectorasfollows:
a.Cutthe12VignitionpoweroutletDB/PKwire.
b.Remove13mm(0.5in.)ofinsulationfromeach
wirethatneedstobespliced.
c.Placeapieceofadhesivelinedheatshrinktubing
(2)ononesideofthewire.Makesurethetubing
willbelongenoughtocoverandsealtheentire
repairarea.
d.Placethestrandsofwireoverlappingeachother
insideofthespliceclip(1).
72.Usingcrimpingtool(1),Mopar®p/n05019912AAor
equivalent,crimpthespliceclipandwirestogether.
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CAUTION:Donotuseacidcoresolder.
73.Usingasoldertool(3),soldertheconnection(2)to
getherwithrosincoresolder(1).
74.Centertheheatshrinktubing(2)overthesolderjoint
andheatusingaheatgun.Heatthejointuntilthetub
ingistightlysealedandsealant(1)comesoutofboth
endsofthetubing.
75.Crimp/splicethebackupcameragroundwire(BK)to
theground(BK)ofthe12Vignitionpoweroutletwiring
harnessconnectorasabove.
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NOTE:Theremayalreadybea22pinconnectortothe
radio.Usetheexistingoneanddiscardtheonesup
pliedinthekit.
76.Backouttheconnectorwirelockingtabfromtheradio
harnessconnector.
77.Insertthecameraharnesswiresintotheradioharness
connectorasfollows:
a.Signalwire(DG/BR)cavity3
b.Returnwire(DG/OR)cavity4
c.Shieldwire(DG/WT)cavity5
78.Positiontheradiototheinstrumentpanel.
79.ConnecttheAM/FMantenna(2).
80.Connecttheelectricalconnector(1).
81.Connectthesatellite/navigationantenna(3).
82.Ifequipped,connecttheUSBconnectors(4).
83.Installtheradio(2)mountingfasteners(1).
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84.Positionthecenterbezel(1)overtheinstrumentpanel
andpressfirmlyandevenlyaroundtheperimeterof
thebezeltoseattheretainingclips.
NOTE:RoutingundertheI/Pshouldbeabovethe
brakepedalsledandsecuredtoeliminatepossible
interferencewithallpedalmovement.Routing
underthekickpanelshouldbesecuredtoeliminate
possibleinterferencewithallpedalmovement.
85.Routethebackupcamerawireharnessfromunderthe
LHsideoftheI/P(abovethebrakepedalsled)behind
theLFkickpanelandsecuretothevehicleharness
withtiestraps.
86.Routethebackupcamerawireharness(4)withthe
vehiclewiringharness(2)undertheedgeofthecarpet
(1)belowtheLFdoorscuffplateandbelowtheBpillar
lowertrim(3).Attachtothevehiclewiringharness(2)
withtiestrapswherenecessary.
87.Routethebackupcamerawireharness(4)underthe
edgeofthecarpet(1)belowtheslidingdoorscuffplate
andaroundtheedgeofthesecondrowseat(3)tobe
routedunderthequartertrimpanel.Attachtothevehi
clewiringharness(2)withtiestrapswherenecessary.
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88.Routethebackupcamerawireharness(1)withthe
bodywiringharness(2)alongthequarterpanel.At
tachtothevehiclewiringharness(2)withtiestraps
wherenecessary.
89.Routethebackupcamerawireharness(2)withthe
bodywiringharness(1)uptheDpillar.Attachtothe
vehiclewiringharness(1)withtiestrapswherenec
essary.
90.Routethebackupcamerawiringharness(1)through
thebodypassthroughabovetheheadlinerattherear
oftheroof.
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91.Separatetheupperandlowergrommets(1,2)from
thebodyholes.
92.Routethecamerawiringharnessthroughbothgrom
mets.Oncetheharnessisthrough,seatthegrom
metsintheiroriginallocations.
93.Routetherearcameraharness(2)alongtheexisting
harnessandsecurewithtiestraps.
94.Installtheconnector(1)asshowninthenextsteps.
95.Backouttheconnectorterminallockingtabfromthe
backupcameraconnector.
96.Insertthebackupcameraharnesswiresintobackup
cameraconnectorasfollows:
a.12Vignitionpowerwire(PK/YL)cavity2
b.Signalreturnwire(DG/OR)cavity3
c.Signalwire(DG/BR)cavity4
d.Shieldwire(DG/WT)cavity7
e.Groundwire(BK)cavity8
Jun30,2011K6861197
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