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morse 86 User manual

The Specialist In Drum Handling Equipment
Model 86
Drum Lifter
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . .. . . . . 3
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parts List and Diagram. . . . . . . . . . . . . . . . . . 4
Operator’s Manual
for Morse Model 86
Drum Lifter
Serial Number 0418 to ____ (MMYY)
Copyright 2019 - Morse Mfg. Co., Inc. Form PL86 (0418-____) (Updated 14 Jun, 2019 2:22 PM) 1
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts. Perform necessary
load test, inspections, operator training, etc.
[email protected] 103 Kuhn Rd.
Syracuse, NY, 13208 U.S.A.
morsedrum.com (315) 437-8475
The Specialist In Drum Handling Equipment
Model 86
Drum Lifter
Operator’s Manual for Morse Model 86 Drum Lifter
Serial Number 0418 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL86 (0418-____) (Updated 14 Jun, 2019 2:22 PM) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
WARNING - Drum Lifter is designed to handle one drum of the types listed at the top of page 3.
Machine Description. DO NOT attempt to handle any other type of drum or object.
WARNING - DO NOT exceed the weight capacity of 1000 Lb. (454 kg).
WARNING - DO NOT operate damaged or malfunctioning unit, or a unit with missing parts.
WARNING - DO NOT lift people or suspend loads over people. Stay clear of suspended loads.
WARNING - DO NOT lift loads higher than necessary.
WARNING - DO NOT leave suspended loads unattended.
WARNING - DO NOT remove or obscure warning labels.
WARNING -DONOToperatewithoutrsthavingreadandunderstoodoperatingmanual.
WARNING - DO NOT make alterations or modify the unit. Under no circumstances should any
modicationsbemadetotheMorsemachinerywithoutfactoryauthorization.Anymodicationsmay
voidthewarranty.Thismachinewasdesignedtoperformaspecicjobandalterationsmayresultin
injury to operator or machine.
WARNING - Wear safety shoes with non-slip soles and hard toe protection.
CAUTION: DONOTallowdrumtoimpactonoor,ground,etc.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium dioxide, and
2-methylimidazole, which are known to the State of California to cause cancer, and bisphenol-A, which is known to
the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov
The Specialist In Drum Handling Equipment
Model 86
Drum Lifter
Operator’s Manual for Morse Model 86 Drum Lifter
Serial Number 0418 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL86 (0418-____) (Updated 14 Jun, 2019 2:22 PM) 3
Assembly Instructions
Remove TOP carriage bolt and lock nut on each side.1.
Loosen bottom lock nut one turn.
Swing frame weldment to vertical position and replace top2.
carriage bolt and lock nut. Tighten all four lock nuts to 47
ft-lb (64 N-m).
Prior to use, inspect all moving parts. Inspect web strap3.
and ratchet assembly for proper operation. Perform
necessary load test, inspections, operator training, etc. as
prescribed in the ASME B30.20 standard.
Machine Description
Model86DrumLifterisdesignedtoliftandtransporta55-gallon(210liter)steel,plasticorberdrum
22” to 23.5” (56 to 59.7 cm) in diameter and 23” to 38” (58.4 to 96.5 cm) tall. The maximum capacity is
1000 Lb. (454 kg).
Options
A smaller diameter drum can be handled with the correct size 55/30 Series
Diameter Adaptor installed (see diameter adaptor literature).
Important
Review the Material Safety Data Sheet(s) for the material(s) in the drum(s)1.
and take all necessary precautions. Safety shoes, work gloves, hard hat
and other personal protective devices are recommended.
Please read all instructions thoroughly before attempting to operate your2.
new MORSE drum handler.
The model 86 has a maximum capacity rating of 1000 Lb. (454 kg) and is3.
designed to lift and move drums of size and type noted above. DO NOT
exceed this load rating. Exceeding this rating or handling drums other than
those mentioned above is unsafe and could result in equipment damage,
excessive wear or awkward handling.
When loading, unloading, operating, or maintaining your Morse drum4.
handler, always use care and good judgment, have good footing and
armhold.Keephandsandlooseclothing,etc.awayfromallmoving
parts. Never allow anyone to be below any part of a raised drum handler
or drum. Read operating instructions and review the pictures in the sales
brochure before operation.
The Model 86 is a “Group 1 Structural and Mechanical” Below-the-Hook5.
Lifting Device which is covered by the American National Standard ASME
B30.20. The user should comply with all aspects of this standard. Unit has
beenfactoryloadtestedandfurnishedwithaloadtestcerticate.
Operating Instructions
Withthemodel86ontheoor,lowerhoistandengagehoisthookintothe1.
lifting eye.
Raisehoisttoliftthe86clearoftheoorandmoveittothedrum.2.
Positionthe86withthebaseatoorlevelandnearoragainstthebaseof3.
drum.
Using a drum hand truck (e.g. Morse Model 160), carefully place the drum4.
onto the base of the 86 so that the drum rests into the saddle band.
Drape the web strap across the face of the drum and engage into slot5.
on the ratchet and tighten the web strap around the drum by turning the
ratchet handle.
Raise hoist and move drum to desired location.6.
To remove drum: Squeeze the ratchet release lever and open all the way7.
to unlock. Then release the tension on the strap. Allow enough slack in the
strap in order to remove strap from ratchet. Remove the drum from the 86
using a drum truck.
Maintenance
Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or1.
loosening.
Tighten, adjust or replace parts as necessary to prevent failure and maintain proper function.2.
The web strap should be removed from service or replaced if any of the following are visible:
• Acidorcausticburns
• Meltingorcharringofanypartofthestrap
• Holes,tears,cuts,snagsorembeddedarticles
• Brokenorwornstitchinginloadbearingsplices
• Excessiveabrasivewear
Perform all inspections, load tests, and maintenance according to the ANSI/ASME B30.203.
standard.
TOP
Carriage
Bolts
The Specialist In Drum Handling Equipment
Model 86
Drum Lifter
Operator’s Manual for Morse Model 86 Drum Lifter
Serial Number 0418 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL86 (0418-____) (Updated 14 Jun, 2019 2:22 PM) 4

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