morse 400AM-60-124 User manual

The Specialist In Drum Handling Equipment
Model 400AM-60-124
Hydra-Lift, 60”, with Spark Resistant Parts,
Air Power Lift, Manual Tilt
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM400AM-60-124 (1210-____) (Updated June 12, 2019 11:32 AM) 1
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Operating Instructions. . . . . . . . . . . . . . . . . . . 4 - 5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Information
While Morse Manufacturing Co. drum handling equipment
is engineered for safety and e󰀩ciency, a high degree of
responsibility must be placed upon the machine operator
to follow safe practices, based primarily on common sense,
upon which true safety depends.
Failure to follow the safety precautions in this manual can
result in personal injury or property damage. Observe
the same precautions as with similar machinery where
carelessness in operating or maintenance is hazardous to
personnel. Carefully read the safety precautions below and
throughout this manual.
Receiving Procedures
Every Morse drum handler is inspected prior to shipping.
However, damage may be incurred during transit.
• Check for visible damage. If you choose to accept
damaged freight, always sign noting the damage on the
BILL OF LADING.
• Document the damage and have the truck driver sign. We
recommend keeping a digital camera at your receiving
dock for this purpose.
• Open packages expeditiously to check the condition of the
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
• IMMEDIATELY REPORT ALL DAMAGE TO THE
SHIPPING COMPANY! Then you may contact Morse for
assistance with your freight claim.
• Morse Manufacturing will not be held responsible for any
damaged freight that is not signed for as damaged.
Delivery to non-business addresses without a loading dock
result in additional freight charges. Residential delivery
fees, inside delivery fees, re-delivery charges, and lift gate
services will be added by the truck line, and are non-
negotiable.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against
defects in workmanship or materials for TWO YEARS when
used properly within its rated capacity. Warranty does not
cover wear from normal use or damage from accident
or abuse. Motors and other purchased parts carry the
warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice.
Return freight must be prepaid.
In all instances, liability is limited to the purchase price paid
or to repairing or replacing the product. Customer assumes
liability for any modications, unauthorized repairs or parts
substitution.
Operator’s Manual
for Morse Hydra-Lift Drum Karrier
Model 400AM-60-124
Serial Number 1210 to ____ (MMYY)

The Specialist In Drum Handling Equipment
Model 400AM-60-124
Hydra-Lift, 60”, with Spark Resistant Parts,
Air Power Lift, Manual Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400AM-60-124
with Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM400AM-60-124 (1210-____) (Updated June 12, 2019 11:32 AM) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in
serious injury or death. This signal word is limited to the most extreme
situations.
WARNING - Indicates a situation which, if not avoided, could result in
serious injury or death.
CAUTION - Indicates a situation which, if not avoided, can result in
damage to the machine.
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The unit
can become unstable when transporting with a raised load.
DANGER - Stay Clear of Power Lines
KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line
may arc some distance from the wire to the steel framed, grounded machine.
WARNING
The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under 2.
Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed
the weight capacity of 800 Lb.
WARNING - Level Floors Only
For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,
ramps, irregular or debris strewn oors.
WARNING - Do Not Modify the Unit
Under no circumstances should any modications be made to the Morse machinery without factory
authorization. Any modications may void the warranty. This machine was designed to perform a specic
job and alterations may result in injury to operator or machine.
WARNING - No Loose Fitting Clothing
Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may become
caught on the machinery and cause severe personal injury.
WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous
Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the hazard
by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from pinholes
and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for leaks. If an
accident occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear Safety Shoes - Wear safety shoes with non-slip soles and hard toe protection.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium
dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and
bisphenol-A, which is known to the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment
Model 400AM-60-124
Hydra-Lift, 60”, with Spark Resistant Parts,
Air Power Lift, Manual Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400AM-60-124
with Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM400AM-60-124 (1210-____) (Updated June 12, 2019 11:32 AM) 3
Machine Description
The Model 400AM-60-124 Hydra-Lift Karrier will pour a drum up to 60”
high, measured from the oor to the lowest point of a horizontal drum.
It is designed to lift, transport, and dispense a 55-gallon steel or ber
drum 22” to 23.5” in diameter.
The maximum full-drum capacity is 800 Lb. The capacity is derated to
500 Lb. for a half-full drum. The half-full rating is based on the tilt mecha-
nism’s capacity for handling an unbalanced bottom-heavy drum.
Options
A smaller diameter drum can be handled with the correct size•
55/30M Series Diameter Adaptor installed (see Diameter Adaptor
literature).
The• Bracket Assembly (Part # 4556M-P) is required to handle
a plastic drum without a top rim (see gure 2.1). It is also
recommended to more securely handle a ber drum. You can use
the Bracket Assembly with a 55-gallon plastic, steel or ber drum.
The brace at top and bottom of the drum prevent it from slipping
lengthways through the drum holder. It adjusts for a drum 31” to
39” tall.
The• Top Rim Clamp (Part # 4560M-P) grips the upper rim of your
drum to prevent it from slipping through the drum holder (see gure
2.2). To handle a 55-gallon plastic drum with top rim, you must
install either the Bracket Assembly or the Top Rim Clamp. You can
use the Top Rim Clamp with a 55-gallon plastic, steel or ber drum
with suitable top rim.
Controls
The Morse Hydra-Lift Karrier is manually propelled and steered. The drum lift
is powered by an air motor with an on/o󰀨 valve. There are two functions for the
operator to control (Figure 2.3):
LIFT and Lower Function to raise and lower the drum1.
Plug your air line into the on/o󰀨 air valve.•
Turn the motor on by holding the valve handle in the on position. The drum•
will lift.
Release the valve handle when the drum is at the desired height.•
To lower the drum: With the motor o󰀨, push in the LOWER handle.•
TILT Function to control the degree of rotation of the drum.2.
Turn the hand crank to turn the drum.•
Before releasing your grip on the hand crank, pull out the crank stop pin •
to block the hand crank from spinning freely.
If the drum handler is equipped with the MORStop Tilt-Brake, there is •
no need to use the stop pin. Braking is immediate and self-actuating,
without additional steps by the operator.
Note: To add the MORStop Tilt-Brake to an existing drum handler, order part
# 3900-P for a eld installation kit.
Figure 2.3
Figure 2.2
Plastic drum being
lifted with part number
4560M-P Top Rim Clamp
Assembly installed.
Figure 2.1
Plastic drum being lifted
with part number 4556M-P
Bracket Assembly installed.

The Specialist In Drum Handling Equipment
Model 400AM-60-124
Hydra-Lift, 60”, with Spark Resistant Parts,
Air Power Lift, Manual Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400AM-60-124
with Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM400AM-60-124 (1210-____) (Updated June 12, 2019 11:32 AM) 4
WARNING - Watch Out for Pinch Points
Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.
Figure 3.2
Floor Lock
The screw-down oor lock is located on the base of the tower
(gure 3.1). Turning the oor lock clockwise until it locks in the
down position activates the oor lock. When the oor lock is
activated it prevents unwanted free wheeling of the unit. Floor
conditions determine the e󰀨ectiveness of the oor lock. The
operator should verify its holding action before depending on
it to hold.
MORcinch Drum Holder Assembly
The drum holder assembly (or “saddle assembly”) is the
component on the Hydra-Lift Karrier that is intended to hold
the drum. The MORcinch drum holder assembly is designed
to secure a standard ribbed 55-gallon steel drum around it’s
middle using a cinch chain and ratchet tightening system. The
MORcinch drum holder accepts accessories for handling a
plastic drum, a ber drum, or smaller diameter drums (see
Options on pg. 3).
Operating Instructions
1.) Push the Hydra-Lift Karrier to the drum.
2.) Using the “LIFT” control as described in “Machine De-
scription - Controls” (page 3) , position the drum holder
assembly with the back band at the middle of the drum.
(Figure 3.1). With the ratchet plate swung open and the
cinch chain hanging from the chain hook, push the unit
until the back band rests rmly against the drum. Some
adjustment to the tilt angle of the saddle may be necessary
to ensure band ts ush on the drum.
3.) Attaching the drum:
Drape the chain across the front of the drum and engage a
link into the slot in the ratchet (Figure 3.2). Turn the ratchet
clockwise to tighten chain. If ratchet turns until the pawl is
beyond the last ratchet tooth, turn the ratchet back and slide
the next link into the ratchet slot and try tightening again.
The chain must be held tightly against the drum with the
pawl engaged securely in the ratchet teeth.
4.) Operate the lift function to lift drum clear of oor. Roll to
dispensing location. NOTE: Do not allow the drum to
impact on oor, pouring station, etc. or a spill or damage
could occur.
Figure 3.1

The Specialist In Drum Handling Equipment
Model 400AM-60-124
Hydra-Lift, 60”, with Spark Resistant Parts,
Air Power Lift, Manual Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400AM-60-124
with Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM400AM-60-124 (1210-____) (Updated June 12, 2019 11:32 AM) 5
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The
unit can become unstable when transporting with a raised load.
5.) Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page 3)
to adjust the drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged while
dispensing / draining.
6.) When dispensing is complete, tilt drum back to upright position. Disengage the oor lock and lower the drum to transport-
ing height; about 6” o󰀨 the oor.
WARNING - Stay Clear of Raised Drum
NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind the
push handle while handling a drum.
WARNING – Do NOT Disengage the Cinch Chain When Drum is o󰀨 the Ground
When the drum is in the upright position, lower the drum to the oor before releasing the cinch
chain.
7.) Push the unit to the drum storage area and lower to the oor in an upright position. Release the cinch chain from the
ratchet by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free
the ratchet with the other hand. Remove the cinch chain link from the ratchet.
Maintenance
Periodic inspection for the general condition of structural and mechanical components is imperative for safe and e󰀩cient
operation.
Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust,
or replace parts as necessary to prevent failure and maintain proper function.
Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic
uid. Replace any parts that show signs of wear.
Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom
which contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.
Hydraulic pump is shipped lled with Noco Premium plus automatic transmission uid d/m. Material safety data sheet
(msds) is available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil
dte 24 or equivalent for indoor use (Mobil dte 13 for outdoor use).