morse 82A User manual

The Specialist In Drum Handling Equipment
Model 82A
Mobile-Karrier / Palletizer
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Accessories. . . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . . . . . . . 4 - 5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operator’s Manual
for Morse Mobile-Karrier / Palletizer
Model 82A
Serial Number 1016 to 0118 (MMYY)
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
• Check for visible damage. If you choose to accept damaged
freight, always sign noting the damage on the Bill of
Lading.
• Document the damage and have the truck driver sign. We
recommend keeping a digital camera at your receiving dock
for this purpose.
• Open packages expeditiously to check the condition of the
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
• Immediately report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
• Morse Manufacturing will not be held responsible for any
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
any modications, unauthorized repairs or parts substitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineered for safety and e󰀩ciency, a high degree of responsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts. Inspect saddle
assembly for proper operation. Perform necessary load test,
inspections, operator training, etc.
Copyright 2022 - Morse Mfg. Co., Inc. Form OM82A (1016-0118) (Updated 14, Jul., 2022) 1
[email protected] 103 Kuhn Rd.
Syracuse, NY, 13208 USA
morsedrum.com [phone]

The Specialist In Drum Handling Equipment
Model 82A
Mobile-Karrier / Palletizer
Operator’s Manual for Model 82A Morse Mobile-Karrier / Palletizer
Serial Number 1016 to 0118 (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM82A (1016-0118) (Updated 14, Jul., 2022) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position
before transporting.
WARNING - The Mobile-Karrier / Palletizer is designed to handle one drum of the types listed at the
top of page 3. Machine Description. DO NOT attempt to handle any other type of drum or object.
DO NOT exceed the weight capacity of 600 Lb. (272 kg).
WARNING - Level Floors Only
For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,
ramps, irregular or debris strewn oors.
WARNING - Do Not Modify the Unit. Under no circumstances should any modications be made to
the Morse machinery without factory authorization. Any modications may void the warranty. This
machine was designed to perform a specic job and alterations may result in injury to operator or
machine.
WARNING - No Loose Fitting Clothing. Wear close-tting clothing and safety equipment appropriate
to the job. Loose tting clothing may become caught on the machinery and cause severe personal
injury.
WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous
Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the
hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from
pinholes and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for
leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear safety shoes with non-slip soles and hard toe protection.
CAUTION - DO NOT allow drum to impact on oor, ground, or dumping station, etc.

The Specialist In Drum Handling Equipment
Model 82A
Mobile-Karrier / Palletizer
Operator’s Manual for Model 82A Morse Mobile-Karrier / Palletizer
Serial Number 1016 to 0118 (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM82A (1016-0118) (Updated 14, Jul., 2022) 3
Machine Description
The Mobile-Karrier / Palletizer is designed to lift, transport, and dispense a ribbed
55-gallon (210 liter) steel drum with 22.5” (57.2 cm) diameter. The maximum
capacity is 600 Lb. (272 kg).
ACCESSORIES
to Install on EXISTING Manual Tilt Drum Handler
55/30 Series Diameter Adapters
for drum with diameter smaller than 22” (56 cm). To handle a smaller drum,
insert the correct size Diameter Adapter into the standard drum holder. See
Diameter Adapter info at:
https://morsedrum.com/products/diameter-adapters
ONLY Diameter Adapters for drum with 17.5” (44.5 cm) diameter or smaller
have integrated brackets to prevent drum slipping length-ways.
NOTE: For 30-gallon (114 Liter) PLASTIC drum, insert Diameter Adapter;
AND install Bracket or Top Rim Clamp to prevent drum slipping.
IMPORTANT: To prevent 30 to 55 gallon (114 to 210 L) size plastic drum from
slipping, you MUST install either Top Rim Clamp Kit or Bracket Assembly Kit.
1. Bracket Assembly Kit # 4556-P
is required to handle a RIMLESS plastic drum (gure 2.1), and is also
recommended for a ber drum. The Bracket adjusts for a 31” to 39”
(79 to 99 cm) tall drum. You can also handle a rimmed drum with the
Bracket installed.
2. Top Rim Clamp Kit # 4560B-P
to handle a RIMMED plastic drum (gure 2.2). Install the Top Rim
Clamp Kit to handle a RIMMED plastic, steel or ber drum with
suitable top rim.
Figure 2.2
Kit # 4560B-P
Top Rim Clamp
to handle RIMMED plastic
drum
Figure 2.1
Kit # 4556-P
Bracket Assembly
to handle RIMLESS or
RIMMED plastic drum

The Specialist In Drum Handling Equipment
Model 82A
Mobile-Karrier / Palletizer
Operator’s Manual for Model 82A Morse Mobile-Karrier / Palletizer
Serial Number 1016 to 0118 (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM82A (1016-0118) (Updated 14, Jul., 2022) 4
Figure 4.1
Operating Instructions
1. Roll drum lifter to drum. Steer unit so drum holder meets middle of drum
(Figure 4.1). Operate hydraulics as necessary. Swing both hinged bands
to the open position. Roll the unit forward and push drum holder so that
drum holder (saddle) will encircle drum.
WARNING: Keep hands and other objects away
from top opening of lifting frame.
2. To secure drum: Drape web strap across face of
drum, place strap loop between clevis, and secure
with pin (Figure 4.2). Operate ratchet to tighten strap
around drum (Figure 4.3).
3. Operate lift function to raise drum o󰀨 the oor, push
drum lifter to deliver drum. Avoid unreasonably
rough or non-level surfaces. Move at moderate
speed. Carry drum only high enough to avoid
contact with the oor or obstacles. Push loaded unit
when possible for transporting. Pulling unit should
be limited to maneuvering at short distance.
Figure 4.2
Figure 4.3
Figure 2.3
Controls
The Morse Mobile Karrier / Palletizer is manually propelled and steered.
There are two functions for the operator to control:
1. “LIFT” and lower function for vertical positioning of the drum
2. “TILT” function to control the degree of rotation of the drum
LIFT and Lower Function (Figure 2.3)
To raise the drum
1. Insert pump lever handle into pump socket.
2. With the release valve closed, begin to pump the lever handle. The drum
will lift.
To lower the drum
Open the release valve slowly, a part of a turn. Allow the drum to descend at a
controlled rate. The valve may be reclosed to hold the drum at any height.
TILT Function
To tilt the drum
1. Either one of the two spring loaded plunger tilt-locks may be locked to
hold the drum upright. It is not necessary to lock both of them.
2. Position drum at pouring station.
3. Before unlocking the tilt-lock(s) to permit tilting the drum, it is
recommended that you steady the drum and be prepared for its possible
tendency to tilt toward its heavier side.
4. With both tilt-locks unlocked, manually tilt the drum for pouring. The drum
pouring angle may be varied or it can be locked in various positions by
one of the tilt-locks.
WARNING: Keep hands and ngers clear of tilt lock hole, as a
pinch point will occur when drum rotates.

The Specialist In Drum Handling Equipment
Model 82A
Mobile-Karrier / Palletizer
Operator’s Manual for Model 82A Morse Mobile-Karrier / Palletizer
Serial Number 1016 to 0118 (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM82A (1016-0118) (Updated 14, Jul., 2022) 5
4. Either one of the two spring loaded plunger tilt locks (Figure 4.4) may be locked
to hold drum upright. Unlocking both will permit drum to be tilted. Drum pouring
angle may be varied or drum can be locked in various positions by inserting
one tilt lock. It is not necessary to lock both tilt locks. Before unlocking tilt lock it
is recommended that you steady drum and prepare to resist its tendency to tilt
toward its heavy end.
WARNING: Keep hands and ngers clear of tilt lock holes, as a pinch
point will occur when drum rotates.
5. With tilt-locks unlocked, manually tilt the drum for pouring (Figure 4.5). The drum
pouring angle may be varied or it can be locked in various positions by one of the
tilt-locks.
6. After emptying, rotate drum back to vertical position and lower.
7. Before unloading drum, release tilt locks and return drum to upright. Lower drum
at a controlled rate.
8. To remove drum: Squeeze the ratchet release lever and open all the way to
unlock. Then release the tension on the strap. Allow enough slack in order to
remove strap loop from clevis. Swing both hinged bands to open position. Pull
unit away and park on level oor, out of tra󰀩c lanes when not in use.
9. Adjustment for Shorter Drums: The drum holder assembly is factory set in
position for handling typical 55-gallon (210 liter) drums. For handling shorter
drums such as typical 30-gallon (114 liter) drums, relocate drum holder assembly
downward as follows: Detach by removing nuts that hold it to lifting assembly.
Reattach at alternate location 6” lower.
Figure 4.4
Maintenance
Periodic inspection for the general condition of structural and mechanical components is imperative for safe and e󰀩cient operation.
• Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or
replace parts as necessary to prevent failure and maintain proper function.
• Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic uid.
Replace any parts that show signs of wear.
• Grease wheel bearings periodically. Oil or grease all moving parts including: Tilt locks, fulcrum shafts, hinge pins, and the ratchet.
• Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.
• Hydraulic pump is shipped lled with Noco Premium plus automatic transmission uid d/m. Material safety data sheet (msds) is
available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or equivalent
for indoor use (Mobil dte 13 for outdoor use).
• The web strap should be removed from service or replaced if any of the following are visible:
• Acid or caustic burns
• Melting or charring of any part of the strap
• Holes, tears, cuts, snags or embedded articles
• Broken or worn stitching in load bearing splices
• Excessive abrasive wear
Figure 4.5