Motoalliance MA11900 User manual

Polaris Ranger 2009
-
201
4
Winch Mount Kit
MA11900
23001 Industrial Blvd Rogers, MN 55374
866.527.7637 (toll free) 1 [e-mail]
Kit Components:
Qty Part Description
1………. Winch Mount
3………. 3/8 x 1” Carriage Short-neck Bolt
3………. 3/8” SAE Flat Washers
3………..3/8” Nylock Nuts
2………. 5/16 x 1” Hex Head Flange Bolts
2………. 5/16” SAE Flat Washers
2………..5/16” Nylock Nuts
4………. #8 Self-Threading Screw (Fastenal: 1131832)
1………. Fork Insulated terminal (Fastenal: 60061)
INSTALLATION INSTRUCTIONS:
1. Begin by removing the torx screws, grills
and the three bolts on the bottom as shown
in Figure 1.
2. Remove the two bolts shown in Figure 2
and remove the entire bumper from the
machine.
3. Attach your roller/hawse fairlead to the
winch mount with the hardware that was
supplied with your fairlead.
4. Connect the Winch Wires to the Winch
Leads.
5. Place the winch mount into location on the
bumper and attach using the supplied 5/16”
hardware and the two torx screws that
where removed during Step1. This is done
by putting the winch mounting section of
the mount through the bumper hole and
assembling the mount as a replacement of
the original grill as shown in Figure 3.
6. Assemble your winch to the mount plate
using the hardware supplied with your
winch and at the same time feed your cable
through the fairlead and attach the cable
hook.
7. Reassemble the bumper to the frame by
loosly re-fastening the hardware that was
removed in Step 1 and 2.
8. Attach the back of the winch mount to the
three holes in the frame using the supplied
3/8” carriage bolts. (only the two outside
bolts are required)
9. Tighten all Bolts and replace grill.
10. Using the instructions provided with your
winch, wire accordingly.
11. The winch contactor location is shown in
Figure 4. This location is just under the
hood on the LH side if you where looking
at the front of the machine. Please use the
included self-tapping #8 screws to secure
your contactor. (Note: this location is set up for
the standard contactor and some contactors may
not work with this bolt pattern but can be mounted
in the general area.
REMOVE
“Figure 1”
REMOVE
“Figure 2”

Polaris Ranger 2009
-
201
4
Winch Mount Kit
MA11900
23001 Industrial Blvd Rogers, MN 55374
2
“Figure 3”
“Figure 4”
“Figure 5”
12. Wire the red ignition wires for the
controllers to the terminal with the Orange
and White wires under the hood as shown
in Figure 5 using the supplied connector.
Optional Switch Mount Instructions
1. Mini-Rocker Switch Hardware kit. This allows you to
mount your usual handle bar mounted switch to almost
any desired location.
a. Remove handlebar mount hardware from the
switch.
b. Locate desired mounting location
c. Mark and drill two switch holes through dash
using switch housing as a template
d. Drill a 3
rd
hole for the switch wiring.
e. Assemble per Figure 5
“Figure 5” Mini-Rocker Mounting