Moxa Technologies MGate 5105-MB-EIP-T User manual

MGate 5105-MB-EIP User’s Manual
First Edition, June 2013
www.moxa.com/product
© 2013 Moxa Inc. All rights reserved.

2
MGate 5105-MB-EIP User’s Manual
The software described in this manual is furnished under a license agreement and may be used only in accordance with
the terms of that agreement.
Copyright Notice
© 2013 Moxa Inc. All rights reserved.
Trademarks
The MOXA logo is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
Information in this document is subject to change without notice and does not represent a commitment on the part of
Moxa.
Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not limited
to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to the
products and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility for
its use, or for any infringements on the rights of third parties that may result from its use.
This product might include unintentional technical or typographical errors. Changes are periodically made to the
information herein to correct such errors, and these changes are incorporated into new editions of the publication.
Technical Support Contact Information
www.moxa.com/support
Moxa
Americas
Toll
-free: 1-888-669-2872
Tel:
[phone]
Fax:
[phone]
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Toll
-free: 800-820-5036
Tel:
[phone]
Fax:
[phone]
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Fax:
[phone]
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ia-Pacific
Tel:
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Moxa India
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Fax:
[phone]

3
Table of Contents
1. Introduction...................................................................................................................................... 1-1
Overview ........................................................................................................................................... 1-2
Package Checklist ............................................................................................................................... 1-2
Power Input and Relay Output Pinouts...................................................................................................1-2
LED Indicators.................................................................................................................................... 1-3
Dimensions ........................................................................................................................................1-4
Pin Assignments .................................................................................................................................1-4
Mounting the Unit ...............................................................................................................................1-5
Specifications ..................................................................................................................................... 1-5
Reset Button ......................................................................................................................................1-7
Pull-high, Pull-low, and Terminator for RS-485 .......................................................................................1-7
microSD ............................................................................................................................................ 1-7
Configuration Methods.........................................................................................................................1-8
2. Quick Configuration Guide................................................................................................................. 2-1
Cable Connection................................................................................................................................2-2
Log in to the Web Console ...................................................................................................................2-2
Network Settings ................................................................................................................................ 2-2
Serial Settings....................................................................................................................................2-3
Protocol Conversion Selection...............................................................................................................2-4
EtherNet/IP Configuration ....................................................................................................................2-4
Modbus RTU/ASCII Network.................................................................................................................2-5
Modbus TCP Configuration ...................................................................................................................2-6
I/O Data Mapping ...............................................................................................................................2-7
Communication Analysis ......................................................................................................................2-8
I/O Data View ....................................................................................................................................2-9
3. MGate Manager Configuration ........................................................................................................... 3-1
Installing the Software ........................................................................................................................3-2
Starting MGate Manager ......................................................................................................................3-4
Connecting to the Unit.........................................................................................................................3-5
Modifying the Configuration .................................................................................................................3-6
Configure Device ......................................................................................................................... 3-7
Network Settings.........................................................................................................................3-8
Serial Settings ............................................................................................................................3-8
Protocol Settings ......................................................................................................................... 3-9
EtherNet/IP Settings.................................................................................................................. 3-11
Modbus RTU/ASCII Settings........................................................................................................ 3-13
Modbus TCP Settings ................................................................................................................. 3-15
I/O Data Mapping...................................................................................................................... 3-18
System Settings........................................................................................................................ 3-19
Load Default .................................................................................................................................... 3-24
Upgrade Firmware ............................................................................................................................ 3-25
Import/Export .................................................................................................................................. 3-26
Export Function......................................................................................................................... 3-27
Import Function ........................................................................................................................ 3-28
GSD Management............................................................................................................................. 3-28
Off-Line Configuration ....................................................................................................................... 3-29
4. Web Console Configuration and Troubleshooting .............................................................................. 4-1
Overview ........................................................................................................................................... 4-2
Common Settings ...............................................................................................................................4-3
Protocol Settings ................................................................................................................................ 4-3
System Management...........................................................................................................................4-4
System Monitoring .............................................................................................................................. 4-5

1
1. Introduction
Welcome to the MGate 5105-MB-EIP line of Modbus-to-EtherNet/IP gateways. All models feature easy protocol
conversion between Modbus RTU/ASCII, Modbus TCP, and EtherNet/IP protocols.
This chapter is an introduction to the MGate 5105-MB-EIP and includes the following sections:

Overview

Package Checklist

Power Input and Relay Output Pinouts

LED Indicators

Dimensions

Pin Assignments

Mounting the Unit

Specifications

Reset Button

Pull-high, Pull-low, and Terminator for RS-485

microSD

Configuration Methods

MGate 5105-MB-EIP Introduction
1-2
Overview
The MGate 5105-MB-EIP is a line of protocol gateways that provides users with the following features:
•Gateway function to transfer data between Modbus RTU/ASCII, Modbus TCP and EtherNet/IP
•Support for both EtherNet/IP adapter and scanner
•Effortless configuration via web or Windows utility
•Complete packet analysis and diagnosis information for maintenance
•Redundant dual DC power inputs
•Built-in Ethernet cascading for easy wiring
•Power-off warning by relay output
•microSD card supported for configuration backup
•Web-based GUI for I/O data visualization
•-40 to 75°C wide operating temperature models available
Package Checklist
All models of the MGate 5105-MB-EIP series are shipped with the following items:
Standard Accessories:
•1 MGate 5105-MB-EIP Modbus-to-EtherNet/IP Gateway
•Documentation & Software CD
•Quick Installation Guide
•Product warranty statement
Optional Accessories:
•DR-4524: 45W/2A DIN-rail 24 VDC power supply with universal 85 to 264 VAC input
•DR-75-24: 75W/3.2A DIN-rail 24 VDC power supply with universal 85 to 264 VAC input
•DR-120-24: 120W/5A DIN-rail 24 VDC power supply with 88 to 132 VAC/176 to 264 VAC input by switch
•WK-36-01: Wall mounting kit
NOTE
Notify your sales representative if any of the above items is missing or damaged
.
Power Input and Relay Output Pinouts
V2+ V2- V1+ V1-
Shielded
Ground
DC Power
Input 2
DC Power
Input 2
N.O. Common N.C. DC Power
Input 1
DC Power
Input 1

MGate 5105-MB-EIP Introduction
1-3
LED Indicators
LED Color Description
Ready Off Power is off or fault condition exists
Green Steady: Power is on and the MGate is functioning normally
Blinking: The MGate has been located by MGate Manager’s Location
function
Red Steady: Power is on and the MGate is booting up
Blinking slowly: Indicates an IP conflict, or DHCP or BOOTP server is
not responding properly
Flashing quickly: microSD card failed
EIP (Scanner) Off No I/O data is exchanged
Green Steady: I/O data is exchanged with all devices
Blinking: I/O data is exchanged with at least one device
(Not all configured devices can communicate with gateway)
EIP (Adapter) Off No I/O data is exchanged
Green I/O data is exchanged with all devices
MB Off No communication with Modbus device
Green Modbus communication progress
Red Communication error
When MGate 5105 acts as Master:
1. Slave device returned an error (exception)
2. Received frame error (parity error, checksum error)
3. Timeout (slave device no response)
When MGate 5105 acts as Slave:
1. Received invalid function code
2. Master accessed invalid register address or coil addresses
3. Received frame error (parity error, checksum error)

MGate 5105-MB-EIP Introduction
1-4
Dimensions
Unit: mm (inch)
Pin Assignments
Modbus (Modbus RTU/ASCII) Pin Assignment
The MGate 5105-MB-EIP series uses a DB9 serial port to connect to Modbus RTU/ASCII devices.
Console (RS-232) Pin Assignment
The MGate 5105-MB-EIP series uses an RJ-45 connector to connect to a PC for device configuration.
Pin RS-232 RS-422
RS-485 (4W) RS-485 (2W)
1
DCD
TxD-
---
2 RXD TxD+ ---
3 TXD RxD+ Data+
4 DTR RxD- Data-
5 GND GND GND
6 DSR --- ---
7 RTS --- ---
8 CTS --- ---
9 --- --- ---
Pin RS-232
1 DTR
2 RTS
3 GND
4 TXD
5 RXD
6 DCD
7 CTS
8 DTR

MGate 5105-MB-EIP Introduction
1-5
Mounting the Unit
1. Connect the power adaptor. Connect the 12–48 VDC power line or DIN-rail power supply to the MGate
5105-MB-EIP device’s terminal block.
2. Use a Modbus serial cable to connect the MGate to a Modbus slave device.
3. Use an Ethernet cable to connect the MGate to the EtherNet/IP controller.
4. The MGate 5105-MB-EIP is designed to be attached to a DIN rail or mounted on a wall. For DIN rail
mounting, push down the spring and properly attach it to the DIN rail until it “snaps” into place. For wall
mounting, install the wall mount kit (optional) first, and then screw the device onto the wall. The following
figure illustrates the two mounting options:
Specifications
Ethernet Interface
Protocol:
EtherNet/IP, Modbus TCP
Number of Ports: 2 (Ethernet cascade)
Speed:
10/100 Mbps, Auto MDI/MDIX
Connector:
8-pin RJ45
Magnetic Isolation Protection:
1.5 kV (built-in)
EtherNet/IP
Class:
Adapter, Scanner
CIP Objects Supported:
Identity, Message Router, Assembly, Connection Manager, TCP/IP interface,
Ethernet link, Port
Max. Number of Connections:
MGate as Adapter: 16 connections for read
-only, 1 connection for read/write
MGate as Scanner: 100 connections
Max. Total I/O Data Size:
Input: 2048 bytes (496 bytes per connection)
Output: 2048 bytes (496 bytes per connection)
Modbus
Functio
ns Supported: 1, 2, 3, 4, 5, 6, 15, 16, 23

MGate 5105-MB-EIP Introduction
1-6
Max. Number of Commands:
100
Max. Number of Connections:
MGate as Modbus TCP Master: 32 connections
MGate as Modbus TCP Slave: 16 connections
Max. Total I/O Data Size:
Input: 2048 bytes
Output: 2048 bytes
Modbus Serial Interface
Protocol:
Modbus RTU/ASCII
Number of Ports:
1
Serial Standards:
RS-232/422/485, software selectable
Connectors:
DB9 male
Isolation:
2 kV (built-in)
RS
-485 Data Direction Control: ADDC® (automatic data direction control)
Pull High/Low Resistor for RS
-485: 1 KΩ, 150 KΩ
Terminator for RS
-485: 120 Ω
Data Bits: 5, 6, 7, 8
Stop Bits:
1, 1.5, 2
Parity:
None, Even, Odd, Space, Mark
Flow Control:
RTS/CTS, RTS Toggle
Baudrate:
50 bps to 921.6 Kbps
External Storage Drive
Interface:
microSD
Standard:
SDHC v2.0
Serial Signals
RS
-232: TxD, RxD, RTS, CTS, DTR, DSR, DCD, GND
RS
-422: Tx+, Tx-, Rx+, Rx-, GND
RS-485-4w: Tx+, Tx-, Rx+, Rx-, GND
RS
-485-2w: Data+, Data-, GND
Software
Operation Modes:
EtherNet/IP Adaptor/Scanner, Modbus RTU/ASCII/TCP Master/Slave
Configuration Options:
Web console, Windows utility, serial console
Utilities:
MGate Manager for Windows 2000/XP/2003/Vista/Server 2008/7/8 (x86/x64), Windows Server
2008 R2/2012 (x64)
Physical Characteristics
Housing:
Metal (IP30)
Weight:
507 g
Dimensions:
36 x 105 x 140 mm (1.42 x 4.13 x 5.51 in)
Environmental Limits
Operating Temperature:
Standard Models: 0 to 60°C (32 to 140°F)
Wide Temp. Models:
-40 to 75°C (-40 to 167°F)
Storage Temperature:
-40 to 85°C (-40 to 185°F)
Ambient Relative Humidity:
5 to 95% (non-condensing)
Altitude:
Up to 2000 m
Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.
Power Requirements
Input
Voltage: 12 to 48 VDC
Power Connector:
Terminal block
Power Consumption:
455 mA @ 12 VDC, 125 mA @ 48 VDC
Standards and Certifications
Safety:
UL 508, EN 60950-1

MGate 5105-MB-EIP Introduction
1-7
EMC:
CE, FCC
EMI:
EN 55022 Class A, FCC Part 15 Subpart B Class A
EMS:
EN 55024,
EN 61000
-4-2 (ESD) Level 4,
EN 61000
-4-3 (RS) Level 3,
EN 61000
-4-4 (EFT) Level 4,
EN 61000
-4-5 (Surge) Level 3,
EN 61000
-4-6 (CS) Level 3,
EN 61000
-4-8,(PFMF) Level 3
Shock:
IEC 60068-2-27
Freefall:
IEC 60068-2-32
Vibration:
IEC 60068-2-6
Reliability
MTBF (mean time between failures):
513,139 hrs
Warranty
Warranty Period:
5 years
Details:
See www.moxa.com/warranty
Reset Button
Restore the MGate to factory default settings by using a pointed object (such as a straightened paper clip) to
hold the reset button down until the Ready LED stops blinking (approx. 5 seconds).
Pull-high, Pull-low, and Terminator for RS-485
Remove the MGate 5105-MB-EIP’s top cover and you will find DIP switches to adjust each serial port’s pull-high
resistor, pull-low resistor, and terminator.
SW 1 2 3
Pull-high
resistor
Pull-low
resistor
Terminator
ON 1 kΩ1 kΩ120 Ω
OFF 150 kΩ* 150 kΩ* –*
*Default
microSD
The MGate 5105-MG-EIP provides user with an easy way to backup/copy/replacement/deployment. The MGate
are equipped with a microSD card slot. User can plug in a microSD card to backup data including the system
configuration setting, GSD files, and system data log.
First time using the MGate gateway with a new microSD card
1. Format the microSD card as FAT file system through a PC.
2. Power off the MGate and insert the microSD card (ensure that the microSD card is empty).
3. Power on the MGate. The default settings will be copied to the microSD card.

MGate 5105-MB-EIP Introduction
1-8
4. Manually configure the MGate via MGate Manager or web console, and all the stored changes will copy to
the microSD card for synchronization.
First time using the MGate with a microSD card containing a configuration file
1. Power off the MGate and insert the microSD card.
2. Power on the MGate.
3. The configuration file stored in the microSD card will automatically copy to the MGate.
Duplicating current configurations to another MGate gateway
1. Power off the MGate and insert a new microSD card.
2. Power on the MGate.
3. The configuration will be copied from MGate to microSD card.
4. Power off the MGate and insert the microSD card to the other MGate.
5. Power on the second MGate.
6. The configuration file stored in the microSD card will automatically copy to the MGate.
Malfunctioning MGate replacement
1. Replace the malfunctioning MGate with a new MGate.
2. Insert the microSD card into the new MGate.
3. Power on the MGate.
4. The configuration file stored on the microSD card will automatically copy to the MGate.
microSD card writing failure
The following circumstances may cause the microSD card to experience a writing failure:
1. The microSD card has less than 20 Mbytes of free space remaining.
2. The microSD card is write-protected.
3. The file system is corrupted.
4. The microSD card is damage.
The MGate will halt for the above events, accompanied by a flashing Ready LED and beeping alarm. When you
replace the MGate gateway’s microSD card, the microSD card will synchronize the configurations stored on the
MGate gateway. Note that the replacement microSD card should not contain any configuration files on it;
otherwise, the out-of-date configuration will copy to the MGate device.
Configuration Methods
MGate 5105-MB-EIP provides three ways to configure the MGate.
1. MGate Manager (Windows utility)
Use MGate Manager to configure the MGate through Ethernet or check the MGate status. Refer to Chapter
3for details.
2. Web console
Use the web console to configure the MGate, or verify the MGate’s status, by Ethernet. Use a web browser
such as Microsoft Internet Explorer or Google Chrome to connect to the MGate using HTTP/HTTPS protocol.
In this case, the MGate IP address must be configured correctly. Refer to Chapter 4 for details.
3. Serial console
Use the serial console to configure the MGate, or verify the MGate’s status, through an RS-232 null modem
(crossover) cable. Use a serial terminal emulation tool such as Moxa PComm Terminal Emulator or PuTTY to
log in to the MGate serial console. Note that the serial console doesn’t provide the interface for all
parameters. Some parameters must be configured through MGate Manager or the web console. You must
use a DP9-to-RJ45 cable to connect the serial console port on the MGate gateway’s front panel to the serial
port on the host. The serial console parameters are: 115.2 kbps; parity: none; 8 data bits; and one stop bit.

2
2. Quick Configuration Guide
This chapter provides a quick overview of how to configure the MGate 5105-MB-EIP by web console. For more
detailed information on how to configure the MGate 5105-MB-EIP, refer to Chapters 3 and 4.

Cable Connection

Log in to the Web Console

Network Settings

Serial Settings

Protocol Conversion Selection

EtherNet/IP Configuration

Modbus RTU/ASCII Network

Modbus TCP Configuration

I/O Data Mapping

Communication Analysis

I/O Data View

MGate 5105-MB-EIP Quick Configuration Guide
2-2
Cable Connection
The MGate gateway supports Modbus RTU/ASCII, Modbus TCP, and EtherNet/IP protocol. If the MGate gateway
needs to communicate with Modbus RTU/ASCII devices, connect your Modbus device to the MGate gateway’s
Modbus port. Regardless, at least one of your devices should be Modbus TCP or EtherNet/IP interface. Connect
your Modbus TCP or EtherNet/IP device to the MGate gateway’s 10/100M Ethernet port as well. The MGate
gateway will indicate a valid Ethernet connection in the following ways:
•The Ethernet LED will maintain a solid green color when connected to a 100 Mbps Ethernet network.
•The Ethernet LED will maintain a solid orange color when connected to a 10 Mbps Ethernet network.
•The Ethernet LED will flash when Ethernet packets are being transmitted or received
The gateway can be powered by connecting a power source to the terminal block by following the steps below:
1. Loosen or remove the screws on the terminal block.
2. Connect the 12–48 VDC power line to the terminal block. Confirm that the power source is off already.
3. Tighten the connections using the screws on the terminal block.
4. Turn on the power source.
NOTE
Note that
the gateway
does not have an on/off switch. It automatically turns on when it receives power. The
PWR LED on the top panel will glow to indicate that the unit is receiving power
.
Log in to the Web Console
If you do not know the MGate gateway’s IP address when setting it up for the first time (default IP is
192.168.127.254), use an Ethernet cable to connect the host PC and MGate gateway directly. If connected the
gateway and host PC through the same Ethernet switch, make sure that there is no router between them. Then
use MGate Manager to detect the MGate gateways on your network. When the MGate gateway appears on the
MGate Manager device list, right-click on the selected MGate and configures it by web console.
.
On the first page of the web console, enter the admin for the default Account name and moxa for the default
Password.
Network Settings
First, configure the IP address and Netmask first. Contact your network administrator for the appropriate IP
settings information.

MGate 5105-MB-EIP Quick Configuration Guide
2-3
Serial Settings
Second, refer to the datasheet of your Modbus RTU/ASCII devices to configure Serial parameters for Modbus
RTU/ASCII devices.

MGate 5105-MB-EIP Quick Configuration Guide
2-4
Protocol Conversion Selection
The MGate 5105-MB-EIP supports Modbus RTU/ASCII, Modbus TCP, and EtherNet/IP protocols, but only one
combination of two different protocols can be selected at a time.
Option-1: EtherNet/IP <-> Modbus RTU/ASCII
Option-2: EtherNet/IP <-> Modbus TCP
Option-3: Modbus RTU/ASCII <-> Modbus TCP
EtherNet/IP Configuration
When you select EtherNet/IP as one of your protocol conversions, you must select either Adapter mode or
Scanner mode. In Adapter mode, you can choose Automatic configuration to automatically map OT
(Originator to Target) and TO (Target to Originator) data sizes to Modbus data.

MGate 5105-MB-EIP Quick Configuration Guide
2-5
In Scanner mode, you must designate the parameters for each connection. Refer to your EtherNet/IP adapter’s
datasheet to fill out OT and TO parameters.
NOTE
A
PLC may use Output and Input instead of OT and TO.
Modbus RTU/ASCII Network
As with EtherNet/IP setup, you must select either Master or Slave mode in order to communicate with your
Modbus RTU/ASCII devices. Start by checking if you already configured the serial parameters on Serial
Settings page.
In Slave mode, the MGate gateway works as a Modbus slave device and waits for the incoming query from the
Modbus master device. You only need to identify the Modbus Slave ID when in Slave mode.

MGate 5105-MB-EIP Quick Configuration Guide
2-6
In Master mode, the MGate works as a Modbus master device and will send the Modbus request to the Modbus
network actively.
Refer to your Modbus device’s datasheet to add Modbus commands.
Modbus TCP Configuration
The MGate gateway also supports both Modbus TCP Master (i.e. Client) and Slave (i.e. Server) modes. In Slave
mode, assign the Slave ID and confirm that the Modbus device on the remote side can send commands via the
corresponding TCP port.

MGate 5105-MB-EIP Quick Configuration Guide
2-7
For Master mode, refer to your Modbus TCP device’s datasheet to specify the command one-by-one manually.
I/O Data Mapping
The MGate provides an internal memory for data exchange between Modbus and EtherNet/IP protocols. After
finishing the protocol settings, go to the I/O Data Mapping page and check if the data mapping is correct. In
some cases, you may need to switch to Manual arrangement to adjust the internal address for each command.

MGate 5105-MB-EIP Quick Configuration Guide
2-8
Communication Analysis
After finishing all configurations, use Communication Analysis to confirm that the settings are correct. Click
Start and wait 10 seconds for the analysis report to appear and describe fail status details, warnings, and hints.
Some Diagnose pages are provided to help check if there is any Modbus and EtherNet/IP communication issue
happened. (e.g. invalid response or timeout issue)

MGate 5105-MB-EIP Quick Configuration Guide
2-9
NOTE
W
hen the MGate gateway acts as an EtherNet/IP adapter, the OT instance is 100 and T
O instance is 110.
Your EtherNet/IP scanner (e.g. PLC, SCADA) needs to use these two instances to communicate with the MGate.
For
example, you should provide an Output (i.e., OT) instance of 100 and an Input (i.e., TO) instance of
110
for a Rockwell PLC, as shown below.
I/O Data View
I/O Data View is designed to check all I/O modules’ exchanging data. Select data flow directions to obtain the
correct data from Modbus or EtherNet/IP packets.