MPS EVHR2000-S-00A User manual

EVHR2000-S-00A
Fluorescent Lamp HB Driver with PFC
EVHR2000-S-00A Rev.1.01 www.MonolithicPower.com 1
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The Future of Analog IC Technology
DESCRIPTION
The EVHR2000-S-00A is an evaluation board
for the HR2000. The HR2000 is a fluorescent
lamp ballast controller with PFC function and
high voltage half-bridge driver. Only 16pin is
used to offer cost effective solutions with
minimized external components.
The EVHR2000DS-00A is designed to drive
16W fluorescent lamp. With the simple and
sufficient on-time control APFC, the demo
board provides 400V DC bus voltage for ballast
and clean load for Grid. The power factor is
greater than 0.9 in all input voltage range. The
over-voltage and over-current protection of PFC
stage are integrated to ensure the safety.
The half-bridge ballast controller directly drives
two MOSFETs to control the fluorescent lamp.
The preheat and ignition time are programmed
to proper level to meets the characteristics of
fluorescent lamp. The over-voltage, over-
current, capacitive-mode, and end-of-life (EOL)
protection are all integrated.
The EVHR2000DS-00A meets EN55015 EMI
standard. And THD meets IEC61000-3-2 Class
C standard.
ELECTRICAL SPECIFICATION
Parameter Symbol Value Units
Input Voltage Vin 198-264 VAC
AC Line Frequency fLINE 50 Hz
Lamp Voltage Vlamp 55 Vrms
Lamp Current Ilamp 0.29 A
Lamp Power Plamp 16 W
Preheat Current Ipre 0.18-0.3 A
Preheat time tPre 674 ms
Open circuit voltage Voc 300 Vrms
Burning frequency frun 40-50 kHz
Efficiency η>80 %
Power Factor PF >90 %
Features
PFC PART
•Only four pins realize PFC function.
•Ton control.
•Boundary Conduction Mode operation.
•Less peripheral components.
•Over voltage and over current protection.
HALF-BRIDGE PART
•600V bootstrap half-bridge driver.
•Programmable preheat current.
•Programmable preheat time.
•Programmable ignition time.
•Single ignition attempt.
•Over voltage protection.
•Over current protection.
•End-Of-Life protection
•Capacitive mode protection.
•Minimized external components.
•Over temperature protection
APPLICATIONS
•Tube fluorescent lamp ballast
•Compact fluorescent lamp ballast
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green
status, please visit MPS website under Quality Assurance.
“MPS” and “The Future of Analog IC Technology”, are Registered
Trademarks of Monolithic Power Systems, Inc.
Warning: Although this board is designed to satisfy safet
y
requirements, the engineering prototype has not been agency
approved. Therefore, all testing should be performed using an
isolation transformer to provide the AC input to the prototype
board.

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EVHR2000-S-00A EVALUATION BOARD
FRONT
BACK
(L x W x H) 26cm x 2.7cm x 2.4cm
Board Number MPS IC Number
EVHR2000-S-00A HR2000DS

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EVALUATION BOARD SCHEMATIC
1
2
3
P2
Header 3
L2 6.8 mH
ZCD
2
CT
4
CP/EOL
6
SW 11
CS 12
VCC 14
VO
1
GND
15
OVC
3
FC
5
REF
7
BST 9
UG 10
LG 13
GATE 16
Pre/FT
8
U1
1 8
L4 2.2m
1 5
L3A
7 6
L3B
910
L3C
1
2 3
4
Vbu s 1
2
3
4
P1
Header 4
ANT2
ANT1
CAT1
CAT2
GZCD
GZCD
VDD
6 1
5
10
L1 4 . 7 mH
1 2
LB1 742792040
1M/1%
R33
12.4K/1%
R36
1206
TO-9 2
21
F1
100nF/275V
12
Cx1
100nF/275V
12
Cx2
12
D3
1N4007
12
D4
1N4007
1 2
D1 1N4007
12
D8
1N4007
12
D9
1N4007
12
100nF/400V
C6
47K
R13
1 2
D2 MUR160
1 2
22uF/450V
C1
30
R19
2 3
1
M3
AP03N70I
600V/3A
5.1
R26
5.1
R27
1206 1206
1 2
D101N4148
100
R25
5.6K
R32
2 1
1nF
C22
2 1
100nF
C17
2 1
2.2uF
C21
33K
R21
499K
R5
499K
R8
499K
R14
499K
R16
GATE
GATE
1M/1%
R1
1M/1%
R6
1M/1%
R9
1M/1%
R15
1206
1206
1206
1206
1206
1206
1206
1206
1M/1%
R35
1M/1%
R23
21
100pFC10
21
33nFC12
2 1
100nF
C16
2 1
1uF
C20
51K/1%
R22
100
R34
12
D111N4148
12
D13
1N4148
2.49K
R28
2 3
1
M1
AP03N70I
2 3
1
M2
AP03N70I
20
R18
20
R17
12
D5 1N4148
12
D7
1N4148
22pF
12
C18
21
100nFC13
2 1
2.2uF/25V
C4
1206
12
D6
BZT52C12
2 1
NS
C2
100K/0805
R2 100K/0805 R3 47K/0805 R4
1K
R20
12
D14
1N5819
3.3
R29
1206
3.3
R30
3.3
R31
1206 1206
5.1K
R24
330pF/1kV
C3
220pF
C15
220pF
C7
21
2.2mH
L5
12
3.3nFC11
1 2
68nF/400V
C8
1 2
68nF/400V
C9
43K/1206
R10 43K/1206
R11
43K/1206
R7
1 2
4.7nF/1000VC5
10nF/400V
12
C14
220nF/400V
12
C19
2 3
1
M4
AP4002
NS
R37
43K/1206
R12
Np:Naux=264:44
N1:N2:N3=250:10:10
Vbus
1 2
D12MUR160

EVHR2000-S-00A –FLUORESCENT LAMP HB DRIVER WITH PFC
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EVHR2000-S-00A BILL OF MATERIALS
Qty Ref Value Description Package Manufacturer Part Number
1 C1 22μF/450V Electrolytic Capacitor;450V;
Electrolytic;DIP DIP 江海 CD110-450V22
1 C2 NS
1 C3 330pF/1kV Capacitor;1000V DIP ANY
1 C4 2.2μF/25V Ceramic Capacitor;
25V;X7R;1206 1206 muRata GRM31MR71E225KA93L
1 C5 4.7Nf/1000V Capacitor;1000V DIP 法拉 MMKP82-1000V-
472P10JA
1 C6 100nF/400V Capacitor;400V;CBB DIP Panasonic ECQE4104KF
2 C7, C15 220pF Ceramic Capacitor;
1000V;U2J;1206 1206 muRata GRM31A7U3A221JW31D
2 C8, C9 68nF/400V Capacitor;400V;CBB DIP Panasonic ECQE400VDC683K
1 C10 100pF
Ceramic Capacitor;
50V;C0G;0603 0603 TDK C1608COG1H101J
1 C11 3.3nF Y Capacitor;2600V;20% DIP 鸿科 JY10F332MY72N
1 C12 33nF Ceramic Capacitor;
50V;X7R;0603; 0603 muRata GRM188R71H333KA61D
3 C13,
C16, C17 100nF Ceramic Capacitor;50V;X7R;0603; 0603 TDK C1608X7R1H104K
1 C14 10nF/400V Capacitor;400V;CBB DIP Panasonic ECQE4103KF
1 C18 22pF Capacitor;6000V;5% DIP 鸿科 3J07SL220JY72N
1 C19 220nF/400V Capacitor;400V;CBB DIP Panasonic ECQE4224KF
1 C20 1μF Ceramic Capacitor;
25V;X7R;0805 0805 muRata GRM21BR71E105KA99L
1 C21 2.2μF Ceramic Capacitor;
16V;X7R;0805 0805 muRata GRM21BR71C225KA12L
1 C22 1nF Ceramic Capacitor;
50V;X7R;0603; 0603 muRata GRM188R71H102KA01D
2 Cx1, Cx2 100nF/275V Capacitor;275V DIP Carli PX104K3ID19L270D9R
5
D1, D3,
D4, D8,
D9
1N4007 Diode;1000V;1A DO-41 Diodes 1N4007
2 D2, D12 MUR160-T Diode;600V;1A DO-41 HQ MUR160-T
5
D5, D7,
D10,D11,
D13
1N4148W Diode;75V;0.15A; SOD-123 Diodes 1N4148W
1 D14 1N5819HW Schottky Diode,40V,1A SOD-123 Diodes 1N5819
1 D6 BZT52C12
Zener Diode;
12V;5mA/500mW; SOD-123 Diodes BZT52C12
1 F1 SS-5-1A Fuse;250V;1A DIP COOPER
BUSSMANN SS-5-1A
1 L1 4.7mH
PFC Inductor, EE16,
Np:Ns=264:44 DIP E-MEI FX308
1 L2 7446121007 Common Chock, 6.8mH/1A DIP Wurth 7446121007
1 L3 FX307
Preheat Transformer,EE16,
Np:Ns1:NS2=250:10:10 DIP E-MEI FX307
1 L4 2.2mH
Resonant Inductor,
EF20, Np=220 DIP E-MEI FX306

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EVHR2000-S-00A BILL OF MATERIALS (CONTINUED)
Qty Ref Value Description Package Manufacturer Part Number
1 L5 2.2mH Inductor;2.2mH;4.73;320mA DIP Wurth 7447720222
1 LB1 742792040 Magnetic Bead 0805 Wurth 742792040
3 M1, M2,
M3 ITA02N60A N-Channel Mosfet;
600V, 4.5/10V; TO-220 IPS ITA02N60A
1 M4 ITNCS1N60
N-Channel Mosfet;
600V;15/10V TO-92 IPS ITNCS1N60
1 P1 Header, 6-Pin
1 P2 Header, 3-Pin
7
R1, R6,
R9, R15,
R23, R33,
R35
1M/1% Film Resistor;1%; 1206 Yageo RC1206FR-071ML
2 R2, R3, 100k/0805 Film Resistor;5% 0805 Yageo RC0805JR-07100KL
1 R4 47k Film Resistor;5% 0805 Yageo RM10JN473
4 R5, R8,
R14, R16 499k Film Resistor;1%; 1206 Yageo RC1206FR-07499KL
4 R7, R10,
R11, R12 43k/1206 Resistor;1%; 1206 Royalohm 1206F4302T5E
1 R13 47k Film Resistor;5%;1/10W 0603 LIZ CR0603JA0473G
2 R17, R18 20 Film Resistor;5%;1/10W 0603 LIZ CR0603JA0200G
1 R19 30 Film Resistor;1%; 0603 Yageo RC0603FR-0730RL
1 R20 1k Film Resistor;1% 0603 Yageo RC0603FR-071KL
1 R21 33k Film Resistor;1%; 0603 Yageo RC0603FR-0733KL
1 R22 51k/1% Film Resistor;1% 0603
SYNTON-
TECH RC0603FR-0751KL
1 R24 5.1k Film Resistor;5% 0603 Yageo RC0603JR-075K1L
1 R25 100 Film Resistor;1%; 1206 Yageo RC1206FR-07100RL
2 R26, R27 5.1 Film Resistor;5%; 1206 Yageo RC1206JR-075R1L
1 R28 2.49k Film Resistor;1% 0603 Yageo RC0603FR-072K49L
3 R29, R30,
R31 3.3 Resistor;1% 1206 Royalohm 1206F330KT5E
1 R32 5.6k Film Resistor;1%; 0603 Yageo RC0603FR-075K6L
1 R34 100 Film Resistor;1%; 0603 Yageo RC0603FR-07100RL
1 R36 12.4k/1% Film Resistor;1%; 0603 Yageo RC0603FR-0712K4L
1 R37 NS
1 U1 HR2000 FL Controller SOIC-16 MPS HR2000

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MAGNETIC COMPONENTS
A. FX306, Resonant Inductor (L4)
Electrical Diagram:
Winding Diagram
Winding Order
胶带圈数
(Tape Layer Number)
绕组顺序
(Winding No.)
始末脚位
(Start & End)
线径 φ
(Magnet Wire)
圈数
(Turns)
1
2 N1 1—〉5 0.3mm*1 220
Electric Characteristics
1 电感量
(Primary Inductance) Lp(1—5) 2.2mH±10% 100kHz
2 匝比
(Turn Ratio) N1 220
Pri. Side ~ Sec. Side AC: 3000V
Pri. Side ~ Core AC: 2000V
3 抗电强度
(Electrical Strength)
Sec. Side ~ Core AC: 2000V
1s, 1mA
N1
1T
2Ts

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B. FX307, Preheating Transformer (L3)
Electrical Diagram:
9
6
EE16
N1=250Ts
Φ0.12mm
TEFLON TUBE 套管
WINDING START起绕脚
1
2
4
5
N2=10Ts
Φ0.3mm
N3=10Ts
Φ0.3mm
Winding Diagram
Winding Order
胶带圈数
(Tape Layer Number)
绕组顺序
(Winding No.)
始末脚位
(Start & End)
线径 φ
(Magnet Wire)
圈数
(Turns)
1
3 N1
9—〉6 0.12mm*1 250
3 N2
1—〉2 0.3mm*1 10
3 N3
4—〉5 0.3mm*1 10
Electric Characteristics
1 电感量
(Primary Inductance) Lp(9—6) >50mH 100kHz
2 匝比
(Turn Ratio) N1:N2:N3 250:10:10
Pri. Side ~ Sec.
Side AC: 3000V
Pri. Side ~ Core AC: 2000V
3 抗电强度
(Electrical Strength)
Sec. Side ~ Core AC: 2000V
1s, 1mA
N1
N2
1T
3Ts
3Ts
N3
3Ts

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C. FX308, PFC Inductor (L1)
Electrical Diagram:
Winding Diagram
Winding Order
胶带圈数
(Tape Layer Number)
绕组顺序
(Winding No.)
始末脚位
(Start & End)
线径 φ
(Magnet Wire)
圈数
(Turns)
1
2 N1
5—〉10 0.2mm*1 264
2 N2
1—〉8 0.2mm*1 44
Electric Characteristics
1 电感量
(Primary Inductance) Lp(1—5) 4.7mH±10% 100kHz
2 匝比
(Turn Ratio) N1:N2 264:44
Pri. Side ~ Sec. Side AC: 3000V
Pri. Side ~ Core AC: 2000V
3 抗电强度
(Electrical Strength)
Sec. Side ~ Core AC: 2000V
1s, 1mA
N1
N2
1T
2Ts
2T

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EVB TEST RESULTS
Performance waveforms are tested on the evaluation board.
VIN =198VAC to 265VAC, 16W Lamp, TA= 25ºC, unless otherwise noted.
9 kHz 30 MHz
6DB
0
10
20
30
40
50
60
70
80
90
100
110
120 100 kHz
EN550150
1 MHz 10 MHz
TDS
SGL
1 PK
CLRWR
2 AV
CLRWR
EN55015A
9 kHz 30 MHz
6DB
0
10
20
30
40
50
60
70
80
90
100
110
120 100 kHz
EN550150
1 MHz 10 MHz
TDS
SGL
1 PK
CLRWR
2 AV
CLRWR
EN55015A
30 MHz 300 MHz
6DB
0
10
20
30
40
50
60
70
80
90
100
110
120 100 MHz
TDF
SGL
1 PK
CLRWR
2 AV
CLRWR
CDN_QP
Efficiency
200 210 220 230 240 250 260 270
INPUT VOLTAGE (V)
PF vs. Vin
0.92
0.93
0.94
0.95
0.96
0.97
0.98
200 210 220 230 240 250 260 270
INPUT VOLTAGE (V)
THD vs. Vin
200 210 220 230 240 250 260 270
INPUT VOLTAGE (V)
V
GATE
10V/div.
VPFC_OUT
100V/div.
VIN
100V/div.
IIN
200mA/div.
PFC
VGATE
10V/div.
VVO
2V/div.
VPFC_OUT
100V/div.
IL
200mA/div.
VGATE
10V/div.
VOVC
500mV/div.
VSENSE
1V/div.
IL
200mA/div.

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EVB TEST RESULTS (continued)
Performance waveforms are tested on the evaluation board.
VIN =198VAC to 265VAC, 16W Lamp, TA= 25ºC, unless otherwise noted.
V
LG
10V/div.
V
CC
10V/div.
V
PFC_OUT
100V/div.
I
LAMP
500mA/div.
V
LAMP
100V/div.
V
FC
2V/div.
V
PRE/FT
10V/div.
I
PREHEAT
1A/div.
V
LAMP
100V/div.
V
CS
500mV/div.
V
LG
10V/div.
I
LAMP
1A/div.
V
LG
10V/div.
V
BUS
200V/div.
V
CC
10V/div.
I
LAMP
500mA/div.
V
LG
10V/div.
V
LAMP
400V/div.
V
PRE/FT
5V/div.
V
CP/EOL
2V/div.
V
LG
10V/div.
V
CS
500mV/div.
V
PRE/FT
5V/div.
V
LAMP
200V/div.
V
LG
10V/div.
V
LAMP
500V/div.
V
FT
10V/div.
V
CS
1V/div.
V
LG
10V/div.
V
CS
500mV/div.
V
LAMP
200V/div.
I
SHORT
1A/div.

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HARMONIC DATA
Vin (Vac/Hz) Pin(W) Power Factor THD (%)
200/50 22.6 0.975 15.3
Harmonic Order EN 61000-3-2/2000
active power 25W, class C(%)≧
Measured Data
(%)
Test Result
(Pass/Fail)
3 30*λ13.70
Pass
5 10 4.80
Pass
7 7 4.10
Pass
9 5 1.70
Pass
11~39 3 1.70
Pass
Vin (Vac/Hz) Pin(W) Power Factor THD (%)
220/50 22.33 0.967 16.6
Harmonic Order EN 61000-3-2/2000
active power≧25W, class C (%)
Measured Data
(%)
Test Result
(Pass/Fail)
3 30*λ15
Pass
5 10 5.40
Pass
7 7 3.80
Pass
9 5 1.70
Pass
11~39 3 1.10
Pass
Vin (Vac/Hz) Pin(W) Power Factor THD (%)
264/50 22.04 0.946 18.80
Harmonic Order EN 61000-3-2/2000
active power≧25W, class C(%)
Measured Data
(%)
Test Result
(Pass/Fail)
3 30*λ17.10
Pass
5 10 6.40
Pass
7 7 3.50
Pass
9 5 1.00
Pass
11~39 3 0.40
Pass

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SURGE TEST RESULT
Line to Line 500V and Line to Power Earth 1kV surge test was completed. Input voltage was set at
230Vac/50Hz. Output was loaded at full load and operation was verified following each surge event.
Surge Level (V) Input Voltage (Vac) Injection Location Injection Phase (ºC) Test Result (Pass/Fail)
±500V 230 L to N 0 Pass
±500V 230 L to N 90 Pass
±500V 230 L to N 180 Pass
±500V 230 L to N 270 Pass
±1000V 230 L to PE 0 Pass
±1000V 230 L to PE 90 Pass
±1000V 230 L to PE 180 Pass
±1000V 230 L to PE 270 Pass
±1000V 230 N to PE 0 Pass
±1000V 230 N to PE 90 Pass
±1000V 230 N to PE 180 Pass
±1000V 230 N to PE 270 Pass

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PRINTED CIRCUIT BOARD LAYOUT
Figure 1—Top Silk Layer
Figure 2—Top Layer
Figure 3—Bottom Silk Layer
Figure 4—Bottom Layer

EVHR2000-S-00A –FLUORESCENT LAMP HB DRIVER WITH PFC
NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications.
Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS
products into any application. MPS will not assume any legal responsibility for any said applications.
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QUICK START GUIDE
1. Connect the fluorescent lamp to EVB’s connector ‘P2’, one side of terminals to ‘1’ and ‘2’ and the
other side of terminals to ‘3’ and ‘4’;
2. Preset the AC power supply to 198V ≤AC input ≤264V; turn off the AC power supply.
3. Connect the AC power supply to ‘P1’;
4. Turn on the AC power supply, the lamp should be ignited.