Munters Super Guard Instruction manual

Manual for use and maintenance
Super Guard / Pig Guard
Climate Controller for Pigs
Ag/MIS/UmGb-2629-08/18 Rev 1.0
P/N: 116085
Super
Guard / Pig
Guard

© Munters AB, 2018 2
Super Guard and Pig Guard
Manual for use and maintenance
Revision: N.1.0 of 03/2019
Ag/MIS/UmGb-2629-08/18 Rev 2.7 (MIS)
Product Software: Version 1.04
This manual for use and maintenance is an integral part of the apparatus together with the attached
technical documentation.
This document is destined for the user of the apparatus: it may not be reproduced in whole or in part,
committed to computer memory as a file or delivered to third parties without the prior authorization of the
assembler of the system.
Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal
developments.

© Munters AB, 2018 3
Index
Chapter page
1INTRODUCTION---------------------------------------------------------------------------------------- 6
1.1 Disclaimer-----------------------------------------------------------------------------------------------------------6
1.2 Introduction---------------------------------------------------------------------------------------------------------6
1.3 Notes-----------------------------------------------------------------------------------------------------------------6
2PRECAUTIONS ------------------------------------------------------------------------------------------ 7
2.1 Grounding ----------------------------------------------------------------------------------------------------------7
2.2 Filtering --------------------------------------------------------------------------------------------------------------7
2.3 Checking the battery level--------------------------------------------------------------------------------------7
2.4 Frequency inverters-----------------------------------------------------------------------------------------------7
3INTRODUCTION---------------------------------------------------------------------------------------- 8
3.1 Components--------------------------------------------------------------------------------------------------------8
3.2 General description----------------------------------------------------------------------------------------------8
3.2.1 Super Guard .................................................................................................................. 8
3.2.2 Pig Guard ....................................................................................................................... 8
3.3 Features -------------------------------------------------------------------------------------------------------------9
3.3.1 Super Guard features .................................................................................................... 9
3.3.2 Pig Guard features ......................................................................................................... 9
3.4 Super Guard / Pig Guard network connections-------------------------------------------------------10
4GETTING STARTED ----------------------------------------------------------------------------------- 12
4.1 10 Step installation guide ------------------------------------------------------------------------------------12
4.2 Super Guard keyboard ---------------------------------------------------------------------------------------13
4.3 Super Guard main-screen ------------------------------------------------------------------------------------13
4.4 Hotkeys------------------------------------------------------------------------------------------------------------14
4.5 Super Guard setup---------------------------------------------------------------------------------------------16
5CONTROL MENU ------------------------------------------------------------------------------------ 19
5.1 Temp Curve-------------------------------------------------------------------------------------------------------19
5.2 Min. Max. Level-------------------------------------------------------------------------------------------------19
5.2.1 Soft Min Max Levels by Day levels.............................................................................20
5.3 Humidity-----------------------------------------------------------------------------------------------------------21
5.4 Static Pressure ---------------------------------------------------------------------------------------------------22

© Munters AB, 2018 4
5.5 System Parameters ---------------------------------------------------------------------------------------------23
5.5.1 System Parameters details ...........................................................................................24
5.6 Control Mode----------------------------------------------------------------------------------------------------25
6DEVICE MENU ---------------------------------------------------------------------------------------- 26
6.1 Vent Levels--------------------------------------------------------------------------------------------------------26
6.2 Variable Fan Levels --------------------------------------------------------------------------------------------28
6.3 Curtain Levels ----------------------------------------------------------------------------------------------------28
6.4 Circulation Fan --------------------------------------------------------------------------------------------------29
6.5 Cool Pad ----------------------------------------------------------------------------------------------------------29
6.6 Foggers------------------------------------------------------------------------------------------------------------30
6.7 Light-----------------------------------------------------------------------------------------------------------------30
6.8 Feed ----------------------------------------------------------------------------------------------------------------31
6.9 Extra System------------------------------------------------------------------------------------------------------31
6.10 Time Clocks-------------------------------------------------------------------------------------------------------31
6.11 Variable Heat----------------------------------------------------------------------------------------------------32
7MANAGEMENT MENU ----------------------------------------------------------------------------- 33
7.1 Animal Inventory ------------------------------------------------------------------------------------------------33
7.2 Day & Group ----------------------------------------------------------------------------------------------------33
7.3 Alarm Setting-----------------------------------------------------------------------------------------------------34
7.4 Alarm Reset-------------------------------------------------------------------------------------------------------35
7.5 Version-------------------------------------------------------------------------------------------------------------35
7.6 Read From Plug -------------------------------------------------------------------------------------------------35
7.7 Write To Plug ----------------------------------------------------------------------------------------------------36
8HISTORY MENU -------------------------------------------------------------------------------------- 37
8.1 Temperature------------------------------------------------------------------------------------------------------37
8.2 Humidity-----------------------------------------------------------------------------------------------------------37
8.3 Water --------------------------------------------------------------------------------------------------------------38
8.4 Feed ----------------------------------------------------------------------------------------------------------------38
8.5 Mortality-----------------------------------------------------------------------------------------------------------38
8.6 Heater--------------------------------------------------------------------------------------------------------------39
8.7 Alarm---------------------------------------------------------------------------------------------------------------39
8.8 Event----------------------------------------------------------------------------------------------------------------39
9CALIBRATION MENU-------------------------------------------------------------------------------- 40
9.1 Temperature------------------------------------------------------------------------------------------------------40
9.2 Humidity-----------------------------------------------------------------------------------------------------------40
9.3 Pressure------------------------------------------------------------------------------------------------------------40
9.4 Water & Feed ---------------------------------------------------------------------------------------------------40

© Munters AB, 2018 5
10 INSTALLATION MENU------------------------------------------------------------------------------- 41
10.1 Relay Layout -----------------------------------------------------------------------------------------------------41
10.2 Sensors Layout---------------------------------------------------------------------------------------------------41
10.3 Digital Input ------------------------------------------------------------------------------------------------------42
10.4 Analog Output --------------------------------------------------------------------------------------------------42
10.5 Variable Speed Fan--------------------------------------------------------------------------------------------42
10.6 Sensor Definition------------------------------------------------------------------------------------------------42
10.7 Curtain Setup ----------------------------------------------------------------------------------------------------43
11 PIG GUARD -------------------------------------------------------------------------------------------- 44
11.1 Cold Start ---------------------------------------------------------------------------------------------------------44
11.2 Set unit number--------------------------------------------------------------------------------------------------44
11.3 Main Menu-------------------------------------------------------------------------------------------------------44
11.4 Calibration--------------------------------------------------------------------------------------------------------44
11.4.1 Temperature sensor calibration......................................................................... 44
11.4.2 Calibration procedure ....................................................................................... 45
11.5 Test------------------------------------------------------------------------------------------------------------------45
12 SPECIFICATIONS ------------------------------------------------------------------------------------- 46
13 MECHANICAL INSTALLATION GUIDE ----------------------------------------------------------- 47
13.1 Environmental Protection--------------------------------------------------------------------------------------47
13.2 Sensors and Shielded Wiring -------------------------------------------------------------------------------47
13.3 Installation and Electrical Connections -------------------------------------------------------------------48
13.4 Super Guard/Pig Guard Wiring Diagrams -------------------------------------------------------------49
13.5 Communication Wiring Diagrams -------------------------------------------------------------------------51
14 WARRANTY-------------------------------------------------------------------------------------------- 54

© Munters AB, 2018 6
1Introduction
1.1 Disclaimer
Munters reserves the right to make alterations to specifications, quantities, dimensions etc. for production
or other reasons, subsequent to publication. The information contained herein has been prepared by
qualified experts within Munters. While we believe the information is accurate and complete, we make no
warranty or representation for any particular purposes. The information is offered in good faith and with
the understanding that any use of the units or accessories in breach of the directions and warnings in this
document is at the sole discretion and risk of the user.
1.2 Introduction
Congratulations on your excellent choice of purchasing an Super Guard / Pig Guard set!
In order to realize the full benefit from this product it is important that it is installed, commissioned and
operated correctly. Before installation or using the fan, this manual should be studied carefully. It is also
recommended that it is kept safely for future reference. The manual is intended as a reference for
installation, commissioning and day-to-day operation of the Munters Controllers.
1.3 Notes
Date of release: July 2010
Munters cannot guarantee to inform users about the changes or to distribute new manuals to them.
All rights reserved. No part of this manual may be reproduced in any manner whatsoever without the
expressed written permission of Munters. The contents of this manual are subject to change without notice.

© Munters AB, 2018 7
2Precautions
•Grounding
•Filtering
•Checking the battery level
2.1 Grounding
•Always connect temperature and sensor shields to earth ground. Avoid mixing high voltage wiring
with sensor and low voltage wiring.
•Keep the controller as far as possible from heavy contactor boxes and other sources of electrical
interference.
•Do not connect communication wire shields, which go from one house to another at both ends.
Connect them at one end only. Connection at both ends can cause ground loop currents to flow,
which reduce reliability.
•The COM connection for communications is not the shield wire. The COM, RX and TX wires must
connect to each other at all controllers.
2.2 Filtering
If this installation includes a power inverter to drive variable speed fans, install an EMI filter in front of the
inverter, according the specifications provided by the inverter manufacturer. Refer to the inverter
documentation.
2.3 Checking the battery level
Check the battery once a year. The output must be 2.7 volts (minimum). Authorized personnel only must
replace the battery if the output is below the minimum required level or every five years.
2.4 Frequency inverters
Frequency inverters can cause severe electrical and electromagnetic interference. Therefore, when
employing a frequency inverter, it is critical that you carefully follow the manufacturer's installation
instructions.
In particular verify:
•that the cable shielding between the inverter and any motor meets industry standards
•proper grounding of the inverter's chassis and motor power cable
•proper grounding of low voltage cable shield wire
•that the controller and inverter cables are kept in separate conduits or wire bundles

© Munters AB, 2018 8
3Introduction
•Components
•General description
•Features
•Super Guard / Pig Guard network connections
This manual provides easy-to-use information for installation, operation, long/short term planning and
parts listing. The table of contents is an outline of the relevant information in this manual.
Read this manual before operating your Munters Controller. If you have any questions or comments
regarding your controller please contact your local Munters dealer.
3.1 Components
•Super Guard
•Pig Guard
•Extension Box (optional)
•MUX 485 Communication or Communicator (optional)
3.2 General description
•Super Guard
•Pig Guard
3.2.1 Super Guard
The Super Guard provides maximum capability with minimal complexity in programming and controlling
up to 10 Pig Guard units. Super Guard is the ultimate pig house controller. Equipped with an easy
programming interface, it provides programmable outputs for all major features and a 4x20 character
LCD that provides display feedback on the programming and device status.
The Super Guard communicates with Pig Guard units to access history, collect events and alarms for
each and all relevant data up to 100 days.
3.2.2 Pig Guard
Pig Guard's user-friendly has high performance and quick response time. Pig Guard features accurate
temperature and humidity sensors, secure transmission of data even in noisy environments and the added
convenience of eight output relays as well as four analog outputs.
Each Pig Guard can operate independently, in case of Super Guard malfunction or loss of power. Using
an internal battery when the Pig Guard is operating “alone”, there is no history collection or possibility to
change parameters.
NOTE Using an internal battery when the Pig Guard is operating “alone”, there is no history collection
or possibility to change parameters.

© Munters AB, 2018 9
3.3 Features
The following sections detail the Super Guard and Pig Guard features.
•Super Guard features
•Pig Guard features
3.3.1 Super Guard features
•Easy programming
•LCD - 4x20 characters
•Positioning scrollbar
•Swift device and feature selection
•Data plug
•Large numeric keypad
•Communication with up to ten Pig Guard units
•Extensive history of events & alarms
•Data Collection
•Real time visual outlook
•Alarm system (for every Pig Guard unit)
•Multi language Support.
•PC communication
3.3.2 Pig Guard features
•Easy programming
•Programmable outputs
•Alarm system
•Large display
•Up to 3 temperature sensors
•Up to 8 heavy duty relays (1 HP)
•On/Off/Auto override switches
•Static pressure control (optional)
•4 Analog output (0-10 volts)
•Variable speed fan output with bypass
•Water, feed, and humidity control
•Automatic calibration of curtains

© Munters AB, 2018 10
3.4 Super Guard / Pig Guard network connections
Figure 1: Communicator – Super Guard – Pig Guard network