Murrelektronik Mico Pro Series User manual

Introduction
For your safety
Description
Technical Data
Mounting
Installation
Operation
Appendix
MANUAL ENGLISH
Mico Pro® system and products
© Murrelektronik GmbH

Document status
Manual number: 9000-41011-0200000
Language: EN
Version: 1.7
Edition: 20.9.17
Murrelektronik GmbH
Falkenstraße 3
71570 Oppenweiler
GERMANY
Fon [phone]
Fax [phone]
[email protected]

User manual 9000-41011-0200000_hdb_en_17 3/71
This document is valid for the following products:
Mico Pro PM (power module)
Power feeding module for system supply and control options
Designation Art.-No.
Mico Pro PM 24 V DC / 40 A 9000-41190-0000000
Mico Pro PD (power distribution)
Potential distributor
Designation Art.-No.
Mico Pro PD 2x12 9000-41000-0000212
Plug-In link
Continuous jumper for distributing the supply voltage
Designation Art.-No.
Mico Pro Plug-In link 2x blue 9000-41000-0000000
Mico Pro Plug-In link 2x red 9000-41000-0000001
Mico Pro Plug-In link 1x blue and 1x red 9000-41000-0000002
Fix-Modul
Load circuit monitoring with preadjusted tripping current value
Designation Art.-No.
Mico Pro fix 1.2 9000-41011-0200000
Mico Pro fix 1.4 9000-41011-0400000
Mico Pro fix 1.6 9000-41011-0600000
Mico Pro fix 1.8 9000-41011-0800000
Mico Pro fix 1.10 9000-41011-1000000
Mico Pro fix 1.16 9000-41011-1600000
Mico Pro fix 2.2 9000-41012-0200000
Mico Pro fix 2.4 9000-41012-0400000
Mico Pro fix 2.6 9000-41012-0600000
Mico Pro fix 4.2 9000-41014-0200000
Mico Pro fix 4.4 9000-41014-0400000
Mico Pro fix 4.6 9000-41014-0600000
Flex-Modul
Load circuit monitoring with adjustable tripping current and channel-specific
diagnostics and control options
Designation Art.-No.
Mico Pro flex 1.10 9000-41091-0101000
Mico Pro flex 1.20 9000-41091-1102000
Mico Pro flex 2.10 9000-41092-0101000
Mico Pro flex 4.10 9000-41094-0101000

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Mico Pro® system and products
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Table of Contents
1 Introduction 6
1.1 Symbols 6
1.2 Service and support 7
1.3 General notes 8
2 For your safety 10
2.1 General safety instructions 10
2.2 Qualified personnel (target group) 11
2.3 Intended purpose 11
2.4 Foreseeable misuse 12
2.5 Warranty and liability claims 12
2.6 Legal regulations 12
3 Description 14
3.1 Product family 14
3.2 Products 15
3.3 Accessories 19
4 Technical Data 20
4.1 Mico Pro PM (power module) 20
4.2 Mico Pro Plug-In link 24
4.3 Mico Pro fix module 26
4.4 Mico Pro flex module 34
4.5 Mico Pro PD (power distribution) 42
5 Mounting 45
5.1 Installation distances 45
5.2 Installation position 46
5.3 Mounting/Dismounting 47
6 Installation 51
6.1 Overview 51
6.2 Terminal 53
6.3 Connecting cable 57
7 Operation 58
7.1 Overview 58
7.2 Adjust 61
7.3 Module/device 63
7.4 Control and signals 64

MANUAL ENGLISH
Mico Pro® system and products
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7.5 Diagnostics 67
7.6 Maintenance and cleaning 68
8 Appendix 69
8.1 Components 69
8.2 Accessories 70

Introduction
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1 Introduction
1.1 Symbols
This document includes information and notes that have to be observed for
your own safety and to avoid injuries and material damage. They are marked
as follows:
DANGER!
Immediate danger
Failure to observe this warning involves an imminent risk of death or seri-
ous injuries.
WARNING!
Possible danger
Failure to observe this warning can lead to death or serious injuries.
CAUTION!
Low-risk danger
Failure to observe this warning can lead to mild to moderate injuries.
NOTICE
Risk of material damage
Failure to observe this warning will lead to material damage.
NOTE
Other technical information and notes of Murrelektronik GmbH.
RECOMMENDATION
Notes with this symbol are recommendations of Murrelektronik GmbH.
Products and accessories
This symbol indicates accessories or product recommendations.
Instruction for use An arrow marks instructions.
Read and observe the instructions.
1 | If they are numbered, it is absolutely necessary to follow them in the cor-
rect order.
2 | Read and observe the instructions.

Introduction
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1.2 Service and support
Service and support
Sales Our sales staff in-house and in the field, and our technicians will support you
at all times.
Sales support Our sales support will assist you:
with consultation during the development phase of your application,
with extensive system design across all product groups,
with visits from traveling sales representatives,
with a system analysis.
For any further questions, please do not hesitate to contact our sales repre-
sentatives!
Application support Our application support will assist you:
with product-related questions during commissioning,
with product-related and customer-specific software components support-
ing your application, such as diagnostics.
For any further questions, please do not hesitate to contact our sales repre-
sentatives!
Customer Service Cen-
ter (CSC)
Our staff of the Customer Service Center will help you with all questions con-
cerning installation and start-up. They support you, for example, if you have
problems with combining hardware and software products from different man-
ufacturers.
A number of support tools and measurement facilities are available for field
bus systems and EMC interference.
Call us on [phone] or send us an
e-mail to: [email protected]e
Service addresses Murrelektronik GmbH has a policy of customer proximity, both at the national
and international level. Please visit our website to find your contact person:
www.murrelektronik.com

Introduction
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1.3 General notes
1.3.1 Purpose of this document
Purpose of this docu-
ment
This document describes the use of the system Mico Pro. It instructs the tech-
nical staff of the machine manufacturer or machine operator on the assembly,
parameterization, electrical installation, commissioning as well as operation of
the system Mico Pro. It does not instruct on how to operate the machine into
which the system Mico Pro is integrated or will be integrated. For such infor-
mation refer to the operating manual of the machine.
1.3.2 Applicable documents
1.3.3 Trademarks
Trademarks of the following companies and institutions are used in this docu-
mentation:
1.3.4 Storage and transport
Storage and transport Avoid mechanical vibrations during transport of the system Mico Pro .
Adhere to the prescribed climatic conditions (see 'Technical Data' manu-
al).
1.3.5 Environmentally friendly disposal
Comply with
country-specific
waste disposal regula-
tions.
Always dispose of scrap devices in compliance with the valid
country-specific regulations for waste disposal
(e.g., the European Waste Code 16 02 14).
Only qualified persons
may sort scrap materi-
als.
Proceed with caution when dismantling the device since you could injure
yourself.
Sort the separated components into the correct recycling line.
Document Art.-No. Location
Operating instruction
Mico Pro PM module
9000-41190-0000000
Included in the scope of delivery or
downloadable from
http://shop.murrelektronik.com
Operating instruction
Mico Pro fix module
9000-41011-0200000
Operating instruction
Mico Pro flex module
9000-41091-0101000
Betriebsanleitung
Mico Pro PD module
9000-41000-0000212
Murrelektronik GmbH Mico Pro®
EPLAN Software & Service
GmbH & Co. KG
EPLAN

Introduction
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Disposal
The product can be returned to Murrelektronik GmbH free of charge for dis-
posal. The same is true for the original packaging and any batteries or power
packs. Any units that have been contaminated with hazardous substances will
not be accepted for repair or disposal.
Returns
Label the product and the packaging with
"For disposal".
Package the product.
Send the package to:
Murrelektronik GmbH
Falkenstraße 3
71570 Oppenweiler | GERMANY
We will make sure that the items are disposed of in accordance with German
legislation. The most recent owner is responsible for transport to the return
point until items arrive at their destination.

For your safety
User manual 9000-41011-0200000_hdb_en_17 10/71
2 For your safety
Safety for you and peo-
ple around you!
Read this chapter carefully.
Only then can you work with the device.
Using your device Attend all regulations for safety and accident prevention during configura-
tion, installation, commissioning, operation and testing of the device.
Check the material resistance when using aggresive media.
NOTE
Interventions in the hardware and software of the device dare, if they are not
described in this document, only be carried out by qualified personnel from
Murrelektronik GmbH.
NOTE
The operating instructions must be always available to the operator of the ma-
chine where the device is used.
2.1 General safety instructions
Note:
the relevant safety and accident prevention regulations;
the EU Directives which apply to your application or national regulations;
generally recognized safety rules.
NOTE
Work on the hardware and software of the system, Mico Pro unless described
in the manual or other applicable documents, may only be performed by qual-
ified personnel of Murrelektronik GmbH (see ExternalLink: <mitgeltende Un-
terlagen>).
Avoid consequential damages due to moving parts!
Disconnect the system Mico Pro from the mains.
Then carry out work.
Avoid personal injury and material damage due to malfunctions!
Provide external circuit breakers.
The system Mico Pro may only be operated within the specified toleranc-
es.
Avoid undefined states!
Select and install connection lines so that capacitive and inductive inter-
ferences do not have adverse effects on the system.
Protect the Mico Pro system against improper and unintended use.
Check:
the material resistance if aggressive media are used.
Spare parts
Only use the original spare parts or spare parts by other manufacturers ex-
pressly authorized by Murrelektronik GmbH.
Check the function of the Mico Prosystem after replacing parts.

For your safety
User manual 9000-41011-0200000_hdb_en_17 11/71
Accessories
The use of accessories may alter the Mico Prosystem's functionality. Use
only accessories authorized by Murrelektronik GmbH.
Note the enclosed instructions of the accessories when installing them.
2.2 Qualified personnel (target group)
The Mico Pro system may only be mounted, put into operation and operated
by qualified personnel.
Personnel is considered qualified if they meet the following requirements:
The personnel have undergone appropriate technical training
and
have been trained for the operation of the machine/system as well as the
relevant safety regulations
and
have access to the manual and the other applicable documents
(see 1.3.2 "Applicable documents").
and
are familiar with the safety standards which are common practice in auto-
mation engineering.
2.3 Intended purpose
2.3.1 Mico Pro PM (power module)
Designated use The device has been designed and manufactured for:
power supply of Mico Pro system
industrial use
operation according to specified ambient conditions
installation in a switch cabinet
2.3.2 Mico Pro Plug-In link
Designated use The device has been designed and manufactured for:
energy distribution
industrial use
operation according to specified ambient conditions
installation in a switch cabinet
2.3.3 Mico Pro fix
Designated use The device has been designed and manufactured for:
current monitoring and for use as auxiliary circuit switch in load circuits
industrial use
operation according to specified ambient conditions
installation in a switch cabinet

For your safety
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2.3.4 Mico Pro flex
Designated use The device has been designed and manufactured for:
current monitoring and for use as auxiliary circuit switch in load circuits
industrial use
operation according to specified ambient conditions
installation in a switch cabinet
2.3.5 Mico Pro PD (power distribution)
Designated use The device has been designed and manufactured for:
energy distribution
industrial use
operation according to specified ambient conditions
installation in a switch cabinet
2.4 Foreseeable misuse
Avoid misuse! Operate the Mico Pro system only in technically perfect condition.
Ensure that only qualified and authorized personnel works with/on the sys-
tem.
Do not alter the design, engineering, or electrical features of the connect-
ed devices.
Use the Mico Pro system only in the application fields described in this
manual and other applicable documents.
(see 1.3.2 "Applicable documents")
Use the Mico Pro system only with components approved by Murrelek-
tronik.
Install the modules in such a way that they cannot be used as climbing aid.
Operate the Mico Pro system only in industrial environments or observe
applicable standards for other environments.
The system Mico Pro must not be used:
outdoors,
in potentially explosive atmospheres (EX zone)
2.5 Warranty and liability claims
Warranty and liability claims shall be lost if
the Mico Prosystem is not used according to its designated use,
damage is caused because the manual and other applicable documents
have not been observed (see 1.3.2 "Applicable documents"),
the personnel was/is not qualified.
2.6 Legal regulations
2.6.1 National/international legal regulations

For your safety
User manual 9000-41011-0200000_hdb_en_17 13/71
Murrelektronik GmbH herewith declares that the products and systems comply with
the basic requirements and directives:
2014/30/EU Electromagnetic compatibility
2011/65/EU RoHS

Description
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3 Description
Maximum
system expansion
NOTE
The maximum possible expansion of the Mico Pro system depends on the fol-
lowing points:
Maximum operating current of 40 A per Mico Pro power module (PM).
Maximum of 40 Mico Pro modules, including Mico Pro power module
(PM).
Scope of delivery
NOTE
Mico Pro continuous jumpers and designation labels are not included in the
scope of delivery.
Accessories are listed in the appendix.
3.1 Product family
Mico Pro is a modular system consisting of electronic auxiliary current switches and a power module
for current monitoring
Special features of the product family:
System with modular structure
Innovative bridging concept
See accessories
Adjustable or fixed tripping current
Integrated 0-V wiring concept
Enormous space saving
Potential distributor for connecting several loads to
a Mico Pro channel
Cascading of two Mico Pro load circuit monitoring one
after the other
Channel-specific or system-integrated control inputs
and outputs (Mico Pro flex)
Channel-specific switching function via CTRL input
(Mico Pro flex)
Quick connection with push-in spring-clamp terminals
Manual connection and disconnection of channels via
buttons
Operating state memory device
Mico Pro system components:
1PM module (power module)
Power feeding module for system supply and
control options
2Fix module
Load circuit monitoring with preset tripping
current
3Flex module
Load circuit monitoring with adjustable tripping
current and channel-specific diagnostics and
control options
4PD module (power distribution)
Potential distributor
5Plug-In link
Continuous jumper for distributing the supply
voltage
6Cover plate
Left and right Fig. 3-1: Example of assembly

Description
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3.2 Products
3.2.1 Mico Pro PM (power module)
Tab. 3-1: Product description
NOTE
The cover plates for the left and right sides are attached to this module.
Mico Pro power module (PM)
Power feeding module for system supply and control options
Designation Article number Function
Mico Pro PM
24 V DC / 40 A
9000-41190-0000000 Operating voltage:
12 V DC or 24 V DC
Input voltage range:
9 V - 30 V DC
Total operating current
40 A
Control inputs and outputs

Description
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3.2.2 Mico Pro Plug-In link
Model overview
Mico Pro Plug-In link Continuous jumper for distributing the supply voltage
Designation Article number Function
Mico Pro Plug-In link
2x blue
9000-41000-0000000 2 pieces
Farbe: blue
Total operating current continuous jumper:
max. 40 A
Width freely dividable:
500 mm (19.69 in)
Mico Pro Plug-In link
2x red
9000-41000-0000001 2 pieces
Farbe: red
Total operating current continuous jumper:
max. 40 A
Width freely dividable:
500 mm (19.69 in)
Mico Pro Plug-In link 1
x blue and 1x red
9000-41000-0000002 1 piece blue und 1 piece red
Farbe: blue und red
Total operating current continuous jumper:
max. 40 A
Width freely dividable:
500 mm (19.69 in)

Description
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3.2.3 Mico Pro fix
Tab. 3-2: Product description model overview
Model overview
Mico Pro fix load circuit monitoring with preadjusted tripping current value
Designation Article number Function
Mico Pro fix 1.2 9000-41011-0200000 Number of channels: 1
Tripping current: 2 A (0 % ... +20 %)
Mico Pro fix 1.4 9000-41011-0400000 Number of channels: 1
Tripping current: 4 A (0 % ... +20 %)
Mico Pro fix 1.6 9000-41011-0600000 Number of channels: 1
Tripping current: 6 A (0 % ... +20 %)
Mico Pro fix 1.8 9000-41011-0800000 Number of channels: 1
Tripping current: 8 A (0 % ... +20 %)
Mico Pro fix 1.10 9000-41011-1000000 Number of channels: 1
Tripping current: 10 A (0 % ... +20 %)
Mico Pro fix 1.16 9000-41011-1600000 Number of channels: 1
Tripping current: 16 A (0 % ... +20 %)
Mico Pro fix 2.2 9000-41012-0200000 Number of channels: 2
Tripping current: 2 A (0 % ... +20 %)
Mico Pro fix 2.4 9000-41012-0400000 Number of channels: 2
Tripping current: 4 A (0 % ... +20 %)
Mico Pro fix 2.6 9000-41012-0600000 Number of channels: 2
Tripping current: 6 A (0 % ... +20 %)
Mico Pro fix 4.2 9000-41014-0200000 Number of channels: 4
Tripping current: 2 A (0 % ... +20 %)
Mico Pro fix 4.4 9000-41014-0400000 Number of channels: 4
Tripping current: 4 A (0 % ... +20 %)
Mico Pro fix 4.6 9000-41014-0600000 Number of channels: 4
Tripping current: 6 A (0 % ... +20 %)

Description
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3.2.4 Mico Pro flex
Tab. 3-3: Product description model overview
3.2.5 Mico Pro PD (power distribution)
Model overview
Mico Pro flex load circuit monitoring with adjustable tripping current and channel-specific diagnostics and
control options
Designation Article number Function
Mico Pro flex 1.10 9000-41091-0101000 Number of channels: 1
Tripping current setting range
selectable via button:
1-2-3-4-5-6-7-8-9-10 A (0 % ... +20 %)
Control input and output
Mico Pro flex 1.20 9000-41091-1102000 Number of channels: 1
Tripping current setting range
selectable via button:
11-12-13-14-15-
16-17-18-19-20 A (-5 % ... +15 %)
Control input and output
Mico Pro flex 2.10 9000-41092-0101000 Number of channels: 2
Tripping current setting range
selectable for each channel:
1-2-3-4-5-6-7-8-9-10 A (0 % ... +20 %)
Control inputs and outputs per channel
Mico Pro flex 4.10 9000-41094-0101000 Number of channels: 4
Tripping current setting range
selectable for each channel:
1-2-3-4-5-6-7-8-9-10 A (0 % ... +20 %)
Control inputs and outputs per channel
Mico Pro power distribution module (PD)
Potential distributor
Designation Article number Function
Mico Pro PD 2x12 9000-41000-0000212 Operating voltage potential
12 clamps
GND / 0 V potential
12 clamps

Description
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3.3 Accessories
Products and accessories
You will find a wide range of products in our catalog or
in the online shop of Murrelektronik GmbH "http://shop.murrelektronik.com"
RECOMMENDATION
Refer to the appendix for an overview of accessories, section 8.2 "Accesso-
ries".

Technical Data
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4 Technical Data
4.1 Mico Pro PM (power module)
4.1.1 Electrical data
Input
Control input
Output
Edition
Date: 12.09.2017
Parameter Conditions Value
Operating voltage 12 V DC, 24 V DC
Input voltage range 9 V - 30 V DC
Cut-in/cut-out frequency 0.5 Hz
Total operating current 40 A
Parameter Conditions Value
CTRL input voltage Low 0 V … 1 V,
high 9 V … 30 V
CTRL control current n = Number of
Mico Pro extensions
High n x 2 mA
CTRL signal OFF: "high" 40±3 ms /
400±30 ms,
ON: "high" 20±3 ms /
200±30 ms
OFF: "high" >600 ms,
ON: "high" CTRL & ON
>500 ms
CTRL switching frequency Max. 10 Hz
CTRL overvoltage protection Suppressor diode 36 V
Remote switch-on (ON) Possible
ON input voltage Low 0 V … 5 V,
high 10 V … 30 V
ON control current n = Number of
Mico Pro extensions
High n x 2 mA
ON pulse length 0 V and pulse ON: high 120 ms
ON overvoltage protection Suppressor diode 36 V
Parameter Conditions Value
Parallel connection Not possible
Total operating current continuous
jumper
Plug-In link 40 A
Output current 40 A