Nakayama PC3000 User manual

PC3000
Original instructions
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3
29
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30 31 32 33
36
353437
38

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17 18
19 20
21 22
23 24
24
31 27

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25 26
27 28
29 30
31 32
4
4

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33 34
35 36
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41 42
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49 50
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55 56
A
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57 58
59 60
61 62
0.6 – 0.7 mm
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20a
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Part list
1. Rear handle
2. Throttle interlock
3. Throttle trigger
4. Ignition switch
5. Front hand guard (Chain brake lever)
6. Saw chain
7. Guide bar
8. Sprocket wheel
9. Spiked bumper
10. Retaining nut
11. Bolt
12. Oiling port
13. Chain catcher
14. Drive sprocket
15. Clutch
16. Tension screw
a. Tension pin
17. Cover
18. Air vents
19. Choke knob
20. Air lter cover
a. Fixation screw
21. Air lter
22. Attachment point
23. Spark plug connector
24. Recoil starter handle
25. Adjustment screw
26. Chain oil tank cap
27. Fuel tank cap
28. Primer
29. Front handle
30. Guide bar cover
31. Multitool
32. Chain le
33. Slot head screwdriver
34. Fuel mixing container
35. Ignition switch
36. Throttle interlock
37. Choke knob
38. Throttle trigger
39. Oiler and adjustment screw for lubrication
Technical specications
General
Dimensions: 320 x 240 x 240 mm
Mass (without guide bar and chain, with empty
tanks): 3.2 kg
Mass (with guide bar and chain, with empty
tanks): approx. 3.7 kg
Fuel tank capacity: 230 cm (ml)
Petrol type: #97 unleaded petrol
Engine oil type: 2-stroke engine oil
Mixture ratio: petrol /oil 40:1
Chain lubrication oil tank capacity: 160 cm (ml)
Engine
Engine model: SPS1E34F2
Engine type: air cooled 2-stroke
Engine displacement: 25.4 cm
Max. engine power (in accordance with ISO 7293)
0.9 kW
Engine idling speed range: 3000 ± 300 min-1
Racing speed 11000 min-1
Fuel consumption (in accordance with ISO 7293)
at max. engine performance: 0.5 kg/h
Specic fuel consumption (in accordance with to
ISO 7293) at max. engine performance:
550 g/kWh
Spark plug L8RTF
Spark plug gap: 0.6-0.7 mm
Saw chain and guide bar
Saw chain type 91P040X,Oregon
Guide bar type 100SDEA041, Oregon
Cutting length 21 cm (10”)
Chain pitch 9.525 mm (0.375”)
Chain gauge 1.27 mm (0.05”)
Drive sprocket 6 teeth x 9.525 mm
Max. chain speed 21 m/s
Sound values
Sound pressure level at operator position, LpA
98.26 dB(A)
Uncertainty K: 2.5 dB(A)
Measured sound power level LWA 110.92 dB(A)
Uncertainty K: 2.5 dB(A)
Guaranteed sound power level LWA: 114 dB(A)
Vibration values
Front handle, afront hv,eq max. 6.950 m/s
Rear handle, arear hv,eq max. 8.461 m/s
Part list
Technical specications

13
Uncertainty K 1.5 m/s
The sound values have been determined
according to noise test code given in EN ISO
11681-2, using the basic standard ISO 22868.
The sound intensity level for the operator may
exceed 80 dB(A) and ear protection measures are
necessary.
The declared vibration value has been
measured in accordance with a standard test
method (according to EN ISO 11681-2, using
basic standard ISO 22867) and may be used
for comparing one product with another. The
declared vibration value may also be used in a
preliminary assessment of exposure.
WARNING! Depending on the actual
use of the product the vibration
values can dier from the declared
total! Adopt proper measures to
protect yourself against vibration
exposures! Take the whole work
process including times the
product is running under no load or
switched o into consideration!
Proper measures include among
others regular maintenance and
care of the product and application
tools, keeping hands warm,
periodical breaks and proper
planning of work processes!
Symbols
On the product, the rating label and within these
instructions you will nd among others the
following symbols and abbreviations. Familiarise
yourself with them to reduce hazards like
personal injuries and damage to property.
kW Kilowatt
cm Cubic centimetre
min-1 Per minute
mm Millimetre
kg Kilogram
dB(A) Decibel (A-rated)
m/s Metres per second squared
yyWxx Manufacturing date code; year of
manufacturing (20yy) and week
of manufacturing (Wxx).
l Litre
Lock / to tighten or secure
Unlock / to loosen
Caution / Warning.
Read the instruction manual.
Wear a helmet, safety goggles
and hearing protection.
Wear protective gloves.
Wear protective slip-resistant
footwear.
Wear respiratory protection!
Wear a face mask!
Use appropriate protection for
foot-leg and hand-arm.
Risk of re / ammable materials
Hot surface, do not touch.
The high temperatures on the
product’s surfaces and structural
parts could cause burns if
touched. The product can also
remain hot for a long period of
time after operation!
GB

14
This product produces noxious
exhaust fumes. If the product is
not used properly, these fumes
can lead to poisoning, a loss of
consciousness or death!
Always unplug the spark plug
connector before performing
inspection, maintenance and
cleaning work!
Kickback! Tip contact may cause
the guide bar to move suddenly
upward and backwards what
may cause serious injury to user.
Contact of the guide bar tip with
any object should be avoided.
Always use the product with two
hands. Do not use one handed
when operating the product.
Objects thrown by the product
could hit the user or other
bystanders. Always ensure that
other people and pets remain at
a safe distance from the product
when it is in operation. In
general, children must not come
near the area where the product
is.
Only use petrol/oil mixture
with a ratio of 40:1. Do not use
any other mixture ratio. Always
switch the product o and let it
cool down, before refuelling it.
Naked ames in the work area,
around the product and in the
vicinity of ammable materials
are prohibited!
Do not smoke in the work area,
around the product and in the
vicinity of ammable materials!
Do not use in rain or wet
conditions.
Choke positions
Choke – CLOSE position
Choke – OPEN position
Primer
Engine manual start; Recoil
starter
Correct direction of cutting-teeth
Chain oil ll
Indication of chain oil adjuster
screw; location: bottom
Chain brake (the symbol
shows the position in which the
brake is released)
Ignition switch positions
This product is for trained tree
service operators only.
114 dB
Guaranteed noise value in dB
The product complies with the
applicable European directives
and an evaluation method of
conformity for these directives
was done.
Safety warnings
1. This product is not intended for use by children
and persons with reduced physical, sensory or
mental capabilities, or lack of experience and
knowledge.
Safety warnings

15
2. Children should be supervised to ensure that
they do not play with the product.
WARNING! This chain saw is of a
special type designed especially
for tree service. The product is only
to be used by a trained operator
using a carefully designed, safe
work system. Only under these
dened conditions the chain saw
is intended for tree service. The
chain saw is generally intended to
be used with two hands in the same
way as a conventional chain saw.
Petrol powered chain saw safety warnings
1. This product is dangerous if used carelessly or
incorrectly and can cause serious or even fatal
injuries.
2. Read all instructions carefully. When using
petrol powered products, always follow stated
safety precautions to reduce the risk of serious
personal injury and/or damage to the product.
3. The product should only be operated by
those who have read and understood all safety
and operating instructions in this manual. Local
regulations can restrict the age of the operator.
4. Keep your work area free from pets, animals,
children and bystanders.
5. Follow instructions for lubricating, chain
tensioning and changing accessories. Improperly
tensioned or lubricated chain may either break
or increase the chance for kickback. It may cause
the chain to snap, which could lead to serious or
even fatal injuries.
6. Running this product in a conned or badly
ventilated area can result in death due to
asphyxiation or carbon monoxide poisoning. The
product is for outdoor use only.
7. Take extreme care in wet and freezing weather
conditions. Do not work in rain, windy or stormy
weather.
8. Do wear a face and breathing mask. The use
of this product can generate exhaust gases,
lubrication oil mist and saw dust containing
chemicals known to cause respiratory damage.
9. Do use safety steel toe capped footwear, sturdy
cut retardant snug-tting protective clothing,
protective gloves, eye, hearing and head
protection devices.
10. Do always visually check the product before
use.
11. Do not attempt to tackle any job that you are
not adequately trained for.
12. Do not allow other persons to be near when
starting or cutting with the product.
13. Keep bystanders and animals at least 15
metres (50’) out of the work area.
14. Do not operate the product if it has faulty
safety equipment or damaged parts!
15. Do not under any circumstances modify
the product. Modications can result in serious
personal injury or death.
16. Do not start cutting until you have a clear
work area, secure footing, and a planned retreat
path from the falling tree.
17. All product servicing & maintenance, other
than the items listed in the user manual, safety
and maintenance instructions, should be
performed by an authorised service centre.
18. A rst time user should have practical
instruction in the use of the product and
protective equipment from an experienced
operator.
19. National regulation can restrict the use of the
product.

16
Clothing and protective equipment
1. Do secure long hair so that it is above shoulder
level.
2. Do not wear loose tting clothing or jewellery
as this could be drawn into the engine, catch the
chain or undergrowth.
3. Use the following safety clothing and
protective equipment when operating the
product:
4. Helmet with visor and neck guard - (EN397
compliant)
5. Hearing protectors
6. Breathing mask
7. Gloves with approved saw protection
(compliant to EN 381-4, EN 381-7, EN420:1, EN
388 Class 0)
8. Protective leggings with approved saw
protection (compliant to EN 381-5, EN 340 Class 1)
9. Slip-resistant steel toe cap boots with approved
saw protection (compliant to EN 345-2 Class 2)
10. First Aid kit in case of injury.
Fuel handling
1. Fuel vapour pressure may build up inside the
fuel tank depending on the fuel used, weather
conditions and the tank venting system. To
reduce the risk of burns and other personal
injuries, remove the lter cap carefully to allow
any pressure build up to release slowly.
2. Fuel and fuel vapour are highly ammable.
Take care when handling fuel and chain oil.
3. Be aware of re risks, explosion and inhalation
risks.
4. Do not smoke while operating the product,
handling fuel or near fuel.
5. Ensure the spark plug lead is secure, a loose
lead may cause electrical arcing that could ignite
combustible fumes and cause a re or explosion.
6. Do always switch o the engine rst before
relling the fuel or oil tanks.
7. Do keep chain oil levels topped up, failure to
maintain oil levels will damage your product and
shorten the chain life.
8. Do check regularly for leaks from the fuel cap
and fuel lines.
9. Do use caution when handling fuel. To avoid
any accidental res, move the product at least
3 metres (10’) from the fuelling point before
starting the engine.
10. Do tighten the fuel cap thoroughly after
relling the fuel tank.
11. Do not operate the product if it is leaking fuel
or chain oil.
12. Do not remove the fuel tank cap while the
engine is running.
13. Do not store cans of fuel or rell the fuel tank
in any place where there is a boiler, stove, wood
re, electrical sparks, welding sparks, or other
sources of heat or re which might ignite the fuel.
14. If any fuel spillage occurs during refuelling,
use a dry rag to wipe up spills and allow
remaining fuel to evaporate before turning the
engine on again.
15. If you have spilt fuel on yourself or on your
clothes, change your clothes and wash any part
of your body that has come in contact with fuel
before turning the engine on again.
16. If fuel is ignited, put out the re with a dry
powder re extinguisher.
Getting started
1. Do not operate the product indoors, it
produces poisonous exhaust fumes whilst the
engine is running and may be colourless and
odourless.
2. Do not wrap the recoil starter rope around your

17
hand whilst starting the product. This may result
in injuries to your hand or ngers.
3. Do keep handles dry, clean, and free from oil
and grease. Greasy, oily handles are slippery
causing loss of control.
4. Do not operate the product with a slack chain.
A slack chain may jump o the guide bar and
cause serious or even fatal injury.
5. Do not operate the product with one hand!
Serious injury to the operator or bystanders may
result from one handed operation.
6. Keep all parts of the body away from the saw
chain when the chain saw is operating. Before
you start the chain saw, make sure the saw
chain is not contacting anything and free from
obstructions. A moment of inattention while
operating chain saws may cause entanglement
of your clothing or body with the saw chain.
7. Do shut o the engine before setting the
product down.
8. Before using the product and after any impact
or dropping, check for signs of wear or damage
and repair as necessary.
Operation
1. When sawing ensure the product does not
touch any foreign materials such as rocks, fences,
nails etc. Such objects may be ung out and
could result in damage to the product or serious
personal injury or even death.
2. Never operate the product on a ladder or other
insecure support.
3. If the chain jams in the cut: STOP THE ENGINE.
Do not try to pull the product free. Use a lever to
open the cut and free the chain. Failure to do so
could result in serious injuries or death.
4. Do only cut with the engine at high speeds.
5. Do use extreme caution when cutting small
size bushes and saplings. Slender material may
catch the saw chain and whip toward you or put
you o balance.
6. Do operate the product only in well ventilated
areas.
7. Do not operate the product with one hand!
This product is intended for two handed use only,
with your right hand on the rear handle and your
left hand on the front handle. You cannot control
reactive forces and you may lose control of the
saw, which can result in the skating or bouncing
of the bar and chain along the limb or log.
8. Do not operate the product if you are tired.
9. Do not operate the product if you have any
medical conditions that might be aggravated by
strenuous work. Check with your doctor before
operating this machine.
10. Do not operate the product under the
inuence of drugs, alcohol or medication.
11. Do not touch the exhaust during use - IT GETS
VERY HOT.
12. Do not operate a product that is damaged,
improperly adjusted, or not completely and
securely assembled. Be sure that the saw chain
stops moving when the throttle trigger is
released.
13. Do not operate this product in a tree unless
you have been specically trained to do so.
Operation of the product while up in a tree may
result in personal injury.
14. Do not operate your product near or around
ammable liquids or gases.
15. Do not smoke whilst operating the product.
16. Do not lock the product over xed stands.

18
17. Do not operate the product indoors, it
produces poisonous exhaust fumes whilst the
engine is running and may be colourless and
odourless.
18. Do not grip the handles with constant or
excessive pressure, this will increase the feeling
of vibration and the risk of‘whitenger’disease.
19. Do not over reach when operating the
product or cut above shoulder height.
20. Do not operate the product if it is leaking fuel
or chain oil.
21. When cutting a limb (branch) that is under
tension, be alert for spring back so that you will
not be struck when the tension in the wood
bres is released.
22. Always keep proper footing and operate the
chain saw only when standing on xed, secure
and level surface. Slippery or unstable surfaces
such as ladders may cause a loss of balance or
control of the chain saw.
23. Cut wood only. Do not use the product for
purposes not intended. For example: do not use
chain saw for cutting plastic, masonry or non-
wood building materials. Use of the chain saw for
operations dierent than intended could result in
a hazardous situation.
Transport and storage
1. Do ensure the engine is o and engage the
chain brake before transporting the product.
2. Do carry the product with the engine stopped,
the guide bar and saw chain to the rear, and the
exhaust away from your body.
3. Do use the guide bar cover and ensure that
is tted to the product during transportation or
storage.
4. Only carry the product in a horizontal position.
Grip the front handle in a manner that the
product is balanced horizontally.
5. Keep the hot exhaust away from your body
and the saw chain behind you.
6. Correctly secure your product when
transporting in a vehicle to prevent turnover, fuel
spillage and damage to the product.
7. Always store the product and fuel so that
there is no risk of leakages or fumes coming
into contact with sparks or naked ames from
electrical equipment, electric motors, relays/
switches, boilers etc.
8. For longer periods of storage or transportation
the fuel and chain oil tanks must be emptied.
Dispose of waste oil and fuel at a local petrol
station, local authority centre or where facilities
exist.
9. Do store fuel in an approved container
designed for that purpose.
10. Do ensure that the product is cleaned and
that a complete service is conducted before any
long-term storage.
Causes and operator prevention of kickback
Kickback may occur when the nose or tip of the
guide bar touches an object, or when the wood
closes in and pinches the saw chain in the cut.
Tip contact in some cases may cause a sudden
reverse reaction, kicking the guide bar up and
back towards the operator.
Pinching the saw chain along the top of the
guide bar may push the guide bar rapidly back
towards the operator.
Either of these reactions may cause you to lose
control of the saw which could result in serious
personal injury. Do not rely exclusively upon the
safety devices built into your saw. As a chain saw
user, you should take several steps to keep your

19
cutting jobs free from accident or injury.
Kickback is the result of tool misuse and/or
incorrect operating procedures or conditions and
can be avoided by taking proper precautions as
given below:
1. Maintain a rm grip, with thumbs and
ngers encircling the chain saw handles, with
both hands on the saw and position your
body and arm to allow you to resist kickback
forces. Kickback forces can be controlled by the
operator, if proper precautions are taken. Do not
let go of the chain saw.
2. Do not overreach and do not cut above
shoulder height. This helps prevent unintended
tip contact and enables better control of the
chain saw in unexpected situations.
3. Only use replacement bars and chains
specied by the manufacturer. Incorrect
replacement bars and chains may cause chain
breakage and/or kickback.
4. Follow the manufacturer’s sharpening and
maintenance instructions for the saw chain.
Decreasing the depth gauge height can lead to
increased kickback.
Vibration and noise reduction
To reduce the impact of noise and vibration
emission, limit the time of operation, use low-
vibration and low-noise operating modes as well
as wear personal protective equipment.
Take the following points into account to
minimize the vibration and noise exposure risks:
1. Only use the product as intended by its design
and these instructions.
2. Ensure that the product is in good condition
and well maintained.
3. Use correct application tools for the product
and ensure they in good condition.
4. Keep tight grip on the handles/grip surface.
5. Maintain this product in accordance with these
instructions and keep it well lubricated (where
appropriate).
6. Plan your work schedule to spread any high
vibration tool use a longer period of time.
Emergency
Familiarise yourself with the use of this
product by means of this instruction manual.
Memorise the safety directions and follow
them to the letter. This will help to prevent
risks and hazards.
1. Always be alert when using this product, so
that you can recognise and handle risks early.
Fast intervention can prevent serious injury and
damage to property.
2. Stop the engine and unplug the spark plug
connector if there are malfunctions. Have the
product checked by a qualied professional and
repaired, if necessary, before you operate it again.
3. In case of re stop the engine and
unplug the spark plug connector. Take re-
extinguishing measures immediately if the
product switch is no longer accessible.
WARNING! Never use water to
extinguish a product on re.
Burning fuel must be extinguished
with special extinguishing agents.
We recommend that you keep a
suitable re extinguisher within
reach in your work area!
Residual risks
Even if you are operating this product in
accordance with the provisions, residual risks
will always still remain. The following dangers
can arise in connection with the structure and
design of this product:
1. Health defects resulting from vibration
emission if the product is being used over longer
period of time or not adequately managed and

20
properly maintained.
2. Injuries and damage to property to due to
broken accessories or hidden objects that are
suddenly dashed.
3. Injuries and damage to property to due to
thrown and fallen objects.
4. Prolonged use of this product expose the
operator to vibrations and may produce
‘whitenger’disease. In order to reduce the risk,
please wear gloves and keep your hands warm.
If any of the‘whitenger’symptoms appear,
seek medical advice immediately. ‘Whitenger’
symptoms include: numbness, loss of feeling,
tingling, pricking, pain, loss of strength, changes
in skin colour or condition. These symptoms
normally appear in the ngers, hands or wrists.
The risk increases at low temperatures.
WARNING! This product produces
an electromagnetic eld during
operation! This eld may under
some circumstances interfere with
active or passive medical implants!
To reduce the risk of serious or fatal
injury, we recommend persons with
medical implants to consult their
physician and the medical implant
manufacturer before operating this
product!
Unpack
1. Unpack all parts and lay them on a at, stable
surface.
2. Remove all packing materials and shipping
devices if applicable.
3. Make sure the delivery contents are complete
and free of any damage. If you nd that parts are
missing or show damage do not use the product
but contact your dealer. Using an incomplete or
damaged product represents a hazard to people
and property.
4. Ensure that you have all the accessories
and tools needed for assembly and operation.
This also includes proper personal protective
equipment.
You will need
(items not supplied)
Petrol
Engine oil
Fuel funnel with lter
Sharpening set
Harness for tree service operations
(items supplied)
Multitool
Chain le
Slot head screwdriver
Fuel mixing bottle
Assembly
WARNING! The product must be
fully assembled before operation!
Do not use a product that is only
partly assembled or assembled
with damaged parts!
Follow the assembly instructions
step-by-step and use the pictures
provided as a visual guide to easily
assemble the product
Disconnect the spark plug
connector (23) from the spark plug!
Always wear gloves during
assembly!
Assemble the guide bar (7) and saw chain (6)
before operation.
Chain and guide bar
Use only guide bar (7) and saw chain (6)
according to the technical data of the product.
Assembly
Unpack
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