Napoleon GDI-44N User manual

1
W415-0734 / B / 11.05.10
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
1.22
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone [phone] • Fax [phone] • www.napoleonfireplaces.com • [email protected]
SAFETY INFORMATION
!WARNING
If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
CERTIFIED FOR CANADAAND UNITED STATES USING ANSI/CSA METHODS.
$10.00
GDI-44N
NATURAL GAS
GDI-44P
PROPANE
CERTIFIED UNDER CANADIANAND AMERICAN NATIONAL STANDARDS: CSA 2.22,ANSI Z21.50 FOR VENTED GAS FIREPLACE.

2
W415-0734 / B / 11.05.10
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 2
2.0 INTRODUCTION 3
2.1 DIMENSIONS 4
2.2 MINIMUM CLEARANCES TO COMBUSTIBLES 4
2.3 GENERAL INSTRUCTIONS 5
2.4 GENERAL INFORMATION 6
2.5 RATING PLATE INFORMATION 6
3.0 INSTALLATION 7
3.1 LEVELLING THE APPLIANCE 7
3.2 CHIMNEY CONNECTION 8
3.3 GAS INSTALLATION 10
3.4 WALL SWITCH / THERMOSTAT 10
3.5 OPTIONALACCESSORY REQUIREMENTS 10
4.0 FINISHING 11
4.1 MINIMUM MANTEL CLEARANCE 11
4.2 DOOR REMOVALAND INSTALLATION 12
4.3 LOG PLACEMENT 13
4.4 GLOWING EMBERS 13
4.5 ALUMINUM EXTRUSION TRIM KIT INSTALLATION 14
5.0 BLOWER REPLACEMENT 15
6.0 OPERATION 16
6.1 REAR BURNER CONTROL 16
7.0 ADJUSTMENTS 17
7.1 VENT RESTRICTION 17
7.2 PILOT BURNER ADJUSTMENT 17
7.3 VENTURI ADJUSTMENT 18
7.4 FLAME CHARACTERISTICS 18
8.0 MAINTENANCE 19
8.1 DOOR GLASS REPLACEMENT 20
8.2 CARE OF GLASS 20
8.3 CARE OF PLATED PARTS 20
9.0 REPLACEMENTS 21
10.0 TROUBLE SHOOTING 24
11.0 WARRANTY 26
12.0 SERVICE HISTORY 27
1.0 INSTALLATION OVERVIEW
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
Logs, see “LOG
PLACEMENT”
section.
Rating plate, see
“RATING PLATE
INFORMATION”
section.
Venting, see “CHIMNEY
CONNECTION” section.
Door, see “DOOR REMOVAL
AND INSTALLATION” section.
Trim, see “ALUMINUM EXTRUSION TRIM
KIT INSTALLATION” section.

3
W415-0734 / B / 11.05.10
3.1B
!
WARNING
• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
• ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.
• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance
according to operating instructions could cause fire or injury.
• Risk of fire or asphyxiation do not operate appliance with fixed glass removed.
• Do not connect 110 volts to the control valve.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not install damaged, incomplete or substitute components.
• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be
sharp.
• Do not burn wood or other materials in this appliance.
• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young
children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk
individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers,
young children and other at risk individuals out of the room and away from hot surfaces.
• Clothing or other flammable material should not be placed on or near the appliance.
• Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces.
These screens and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
• The appliance is a vented gas-fired appliance. Do not burn wood or other materials in the appliance.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance
and venting system are kept clean. The appliance and its venting system should be inspected before use and at least
annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting,
bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
• Under no circumstances should this appliance be modified.
• This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any gas control which has been under water.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done
by a licensed or qualified service person.
• Do not strike or slam shut the appliance glass door.
• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust
fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these
openings can also cause the surrounding combustible materials to overheat and catch fire.Only doors / optional fronts
certified with the unit are to be installed on the appliance.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic
bags, these are not toys and should be kept away from children and infants.
• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as
having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.
• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated
temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a
T.V. or other electronic components.
• This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by
Wolf Steel Ltd.
2.0 INTRODUCTION

4
W415-0734 / B / 11.05.10
2.1 DIMENSIONS
2.2 MINIMUM CLEARANCES TO COMBUSTIBLES
43 7/8"
18 ½"
32"
15 ½"
6 ½"
AIR
INLET EXHAUST
3"ø
5 ¼"
20 ¾"
30 ½"
21" 22"
27 ¼"
52 1/8"
42 ¾"
ALUMINUM TRIM
52 1/8"
33 ½"
ALUMINUM TRIM
3 SIDED BACKER PLATE - FRONT VIEW 4 SIDED BACKER PLATE - FRONT VIEW
TOP VIEW
3 SIDED BACKER PLATE - SIDE VIEW 4 SIDED BACKER PLATE - SIDE VIEW
The minimum fireplace opening size in which the appliance is to be installed is:
HEIGHT 21 inches WIDTH 32 inches DEPTH 16 inches
The minimum allowable chimney flue size is 7" round.
The minimum distance, from the bottom of a combustible mantle projecting 3" maximum from the wall to the
top of the aluminium trim, is 12". A hearth must protrude a minimum of 12" from the appliance.

5
W415-0734 / B / 11.05.10
2.3 GENERAL INSTRUCTIONS
4.1A
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to
conform with local codes. Installation practices vary from region to region and it is important to know the
specifics that apply to your area, for example in Massachusetts State:
• This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth
of Massachusetts.
• The appliance damper must be removed or welded in the open position prior to installation of a appliance
insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• A Carbon Monoxide detector is required in all rooms containing gas fired appliances.
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent
sealed combustion product.
The installation must conform with local codes or, in
absence of local codes, the National Gas and Propane
Installation Code CSA B149.1 in Canada, or the National
Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United
States. Suitable for mobile home installation if installed in
accordance with the current standard CAN/CSA Z240MH
Series, for gas equipped mobile homes, in Canada or
A
NSI Z223.1 and NFPA 54 in the United States.
A
s long as the required clearance to combustibles is
maintained, the most desirable and beneficial location for an appliance is in the center of a building, thereby
allowing the most efficient use of the heat created. The location of windows, doors and the traffic flow in the
room where the appliance is to be located should be considered. If possible, you should choose a location
where the vent will pass through the house without cutting a floor or roof joist.
If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood
flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.
Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must
be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.
We suggest that our gas
hearth products be installed
and serviced by professionals
who are certied in the U.S.
by the National Fireplace
Institute
® (NFI) as NFI Gas
Specialists
www.ncertied.org
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUATE VENTILATION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE
FRONT FACE OF THE UNIT.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
FIRE RISK. EXPLOSION HAZARD.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
!
WARNING

6
W415-0734 / B / 11.05.10
2.4 GENERAL INFORMATION
61.4%
GDI44
When the appliance is installed at elevations above 4,500ft, and in the absence of specific recommendations
from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of
4% for each additional 1,000ft.
Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.
In order to achieve maximum turn down rate, the rear burner must be turned off. See Operating Instructions in
the owner's manual for more information.
This appliance is not approved for closet or recessed installations. It is approved for bathroom, bedroom and
bed-sitting room installations and is suitable for mobile homes. The natural gas model is suitable for installation
in a mobile home that is permanently positioned on its site and fuelled with natural gas.
This appliance must be recessed into a vented noncombustible wood-burning appliance (prefabricated or
masonry) only.
GDI44
NG LP
Altitude (FT) 0-4,500 0-4,500
Max. Input (BTU/HR) 40,000 40,000
Max. Output (BTU/HR) 27,600 27,600
Efficiency (w/the fan on) 69% 69%
Min. Inlet Gas Supply
Pressure 4.5" Water Column 11" Water Column
Max. Inlet Gas Supply
Pressure 7" Water Column 13" Water Column
Manifold Pressure (Under
Flow Conditions) 3.5" Water Column 10" Water Column
FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS
OPERATION AND QUALITY!
2.5 RATING PLATE INFORMATION
GDI-44N / CDI-44N
MODEL
THISFIREPLACE USESAND REQUIRESA FAST ACTINGTHERMOCOUPLE.REPLACE
ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.
APPROVEDFOR BEDROOM, BATHROOM& BEDSITTINGROOM INSTALLATION. SUIT-
ABLE FOR MOBILE HOME INSTALLATION IF INSTALLED INACCORDANCE WITH THE
CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES,
IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION
AND SAFETY STANDARD, TITLE 24 CFR, PART3280. WHEN THIS US STANDARD IS
NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANU-
FACTURED HOME INSTALLATIONS, SITESAND COMMUNITIES, ANSI / NFPA 501A.
HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE ACOUCHER, UNE SALLE
DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON
MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME
CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR
AU CANADA OUAUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUC-
TION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS
OU CETTE NORME D'ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA
NORME RELATIVEAU CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE
POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET
LES COMMUNAUTES, ANSI/NFPA 501A.
MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS ARE 7 FEET AND 40 FEET
RESPECTIVELY. LES LONGUEURS VERTICALES MINIMALES ET MAXIMALES SONT
7 PIEDS ET 40 PIEDS RESPECTIVEMENT.
MANIFOLD PRESSURE: 3.5 INCHES W.C. (NG) / 10 INCHES W.C.(LP)
PRESSIONAU COLLECTEUR:3.5" D'UNECOLONNE D'EAU(GN) / 10" D'UNE COLONNE
D'EAU (P)
MIN SUPPLY PRESSURE: 4.5" W.C.(NG) / 11" W.C. (LP)
PRESSIOND'ALIMENTATIONMIN:4.5" D'UNE COLONNED'EAU (GN) / 11 " D'U NE COLONNE
D'EAU (P)
MAX. SUPPLY PRESSURE: 7" W.C. (NG) / 13" W.C. (LP)
PRESSIOND'ALIMENTATIONMAX: 7"D'UNECOLONNED'EAU(GN) / 13" D'UNE COLONNE
D'EAU (P)
FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.
UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE
UNITE.
WARNING: DO NOTADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN
CONTACTWITHTHE FLAMES,OTHERTHANTHATSUPPLIEDBY THEMANUFACTURER
WITH THE APPLIANCE.
AVERTISSEMENT: N'AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT
ENTRER EN CONTACTAVEC LES FLAMMESAUTRE QUE CELUI QUI EST FOURNI
AVEC CETAPPAREIL PAR LE FABRICANT.
ELECTRICAL RATING / CLASS.: 115V 1.5AMP 60HZ
THE APPLIANCE MUSTBE VENTED USING THE APPROPRIATE WOLF STEEL VENT
KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER
REINSTALLATION AND RESEALING IS NECESSARYAFTER SERVICING THE VENT-
AIR INTAKE SYSTEM.
L'APPAREILDOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVACUATION
PROPREAWOLF STEEL. REFERERAUMANUELD'INSTALLATION DEPROPRIETAIRE
POUR L'EVACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER ET
RESCELLER L'EVENT APRESAVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE
D'AIR.
WARNING: FOR INSTALLATION INTO AVENTED NON-COMBUSTIBLE FIREPLACE
ONLY. THE MINIMUM FIREPLACE SIZE IS: HEIGHT 21”, DEPTH 16”, WIDTH 32”. THE
MINIMUM INSIDE FLUE SIZE IS 7”. THE MINIMUM DISTANCE, FROM THE BOTTOM
OFACOMBUSTIBLE MANTLE PROJECTING AMAXIMUM 3” FROM THEWALL TO THE
TOP OF THE STANDARD TRIM IS 12”. SEE OWNERS MANUAL FOR GREATER
EXTENSIONS.
A HEARTH MUST PROTRUDE A MINIMUM OF 12” FROM THE UNIT.
ATTENTION: POUR INSTALLATION DANS UN FOYER VENTILE EN MACONNERIE.
LES DIMENSIONS MINIMUMS SONT: HAUTEUR 21”, PROFONDEUR 16”, LARGEUR
32”. LE DIAMETRE INTERIEUR MINIMUM DE CONDUIT D’EVACUATION EST DE 7”.
LA DISTANCE MINIMALE, DU BAS DU MANTEAU COMBUSTIBLE FORMANT UNE
PROJECTION MAXIMALE DE 3” DU MUR AU DESSUS DE LA GARNITURE NORMALE
EST 12”. REFERER AU MANUEL D’INSTALLATION POUR DES EXTENSIONS PLUS
GRANDES. UNE DALLE DE PROTECTION INCOMBUSTIBLE DOIT SE PROLONGER
D’AU MOINS 12" DE L’UNITÉ.
NOTFOR USEWITH SOLID FUEL / UN COMBUSTIBLE
SOLIDENE DOIT PAS ETREUTILSEAVECCET APPAREIL
W385-0252 / F
SERIALNUMBER
NO.DESERIE GDI / CDI-44
ALTITUDE/ELEVATION
INPUT/ALIMENTATION
REDUCED INPUT / ALIMENTATION REDUITE
0-4500FT
40,000 BTU/h
13,000 BTU/h
0-4500FT
40,000 BTU/h
10,000 BTU/h
CERTIFIED UNDER:
CSA2.22b-2009, ANSI Z21.50b-2009
VENTEDGAS FIREPLACE.
HOMOLOGUESELON LESNORMES:
CSA 2.22b-2009, ANSI Z21.50b-2009
FOYER GAZ AVEC EVACUATION.
GDI-44P / CDI-44P
MODEL
WOLF STEEL LTD.
24 NAPOLEON ROAD, BARRIE, ON, L4M 4Y4 CANADA
SAMPLE
ESES
,,
CC
TIOTIO
NN
DARDDARD
II
SS
OROR
M
AN
UMANU
-
/
NFNF
PP
AA
PP
P
50
1A
50
.
HER,R,
U
N
EUNE
S
AL
LSALL
EE
ANS
U
N
ENE
M
AI
SOMAISO
NN
CES
D
E
L
A
A
N
O
RM
NORM
EE
S
AU
G
AZ, E
N
VI
GU
E
UGUEU
RR
URITEURIT
E
T
D
E
CO
N
S
TR
UCRUC
--
SECTIONECTION
3
2
80.
DAN
S
LE
C
A
A
SS
APPLIQUEE,PLIQUEE,
SES
R
EFERE
RR
AA
LL
A
SECURITERITE
CO
NTR
ECONTR
L'IN
C
END
INCENDI
EE
NSS
M
AN
UMANU
F
ACTURES,CTURES,
F
LE
SLES
S
ITE
SSITES
EE
TT
NTT
LEN
G
TH
SLENGTHS
A
R
EARE
7
F
EE
TEET
AND
AND
4040
TICALESTICALES
M
INIMALE
SNIMALE
E
T
MAXIMALEAXIMALE
ENEN
TT
..
S
W.
CC
.
((
NN
G
)G)
//
1
010
I
I
N
CHNCH
E
SES
W.
C
.(
L
P
)
D'UNED'UN
C
OO
LL
OO
NN
ENNE
D'EAU
(D'EA
G
N
)
/
1
0"
D
4.5"4.5"
W
W
.C
.
(
N
G).C.(NG)
//
1
1"
W
W
.C..C.
(
LP
(LP
))
ON
M
IN
:N:
4.
5"4.5"
D'
U
N
ED'UNE
CO
L
O
NN
ECOLONNE
D'EA
UD'EAU
(GN(GN
SSURE:SSURE:
7
"7
W
W
.C
.
.C.
(
NG
)(NG)
//
1
3"13"
W
W
.C
.
.C
(LP
ENEN
TT
AA
TT
T
TIONTION
AA
A
M
AX
:MAX:
7
"7"
D'
U
N
ED'UNE
CO
L
O
NN
EOLONNE
DD
IT
H
G
L
ASSASS
D
D
OOOO
RR
SS
CC
EE
RR
TIFI
ETIFIE
D
D
WITW
R
A
VEC
A
LE
S
P
OPO
RR
TE
STES
VITREE
SVITREES
HOMOHOM
.
RNING:NING:
D
ODO
N
ONO
T
ADD
ANN
YY
MM
AA
TERIATER
AA
A
L
ONN
TT
ACAC
TTT
TT
WIT
HWITH
TH
ETHE
FLAMES
,FLAM
OTHEROTHER
T
WITHH
TH
ETHE
APPLIAN
CEAPPLIANCE
..
A
VERTISSEMENRTISSEMEN
A
TT
::
N'AJOUTEZN'AJOUTEZ
ENTRERER
ENEN
CONCON
TT
ACAC
TTT
TT
AA
VECVEC
AA
A
A
VEC
A
CEE
TT
A
P
AP
PP
AREIAREI
PP
P
LL
P
ARR
P
E
LE
C
TRI
CAELECTRICA
LL
RR
AA
TINGTI
AA
A
/
C
TH
ETHE
APPLIAN
CEAPPLIANCE
MUSM
KIT
S
.
KITS.
S
E
ESE
OWNEROWNER
RR
E
IEI
NN
SS
TT
AA
TT
T
L
LL
AA
TIOTIO
AAA
N
AI
RAIR
I
NIN
TT
AKEAK
TT
T
SY
L'AP
P
PP
AREIARE
PP
P
L
P
P
RR
O
P
OP
RR
EE
POURPOUR
RESRES
D
SAMPLE
INSTALLER: It is your responsibility to check off
the appropriate box on the rating plate according
to the model, venting and gas type of the
appliance.
For rating plate location, see “INSTALLATION
OVERVIEW” section.
This illustration is for reference only. Refer to the
rating plate on the appliance for accurate information.

7
W415-0734 / B / 11.05.10
3.0 INSTALLATION
68.4
Clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning
appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have
any repair work done by a qualified person before installing the insert. Remove the existing appliance damper
or lock into an open position.
Using screws, attach the appliance warning tag
to the inside of the firebox of the appliance into
which the insert is being installed.
The sheet-metal parts of the appliance, in which
the gas appliance insert is to be installed, must
not be cut.
If the wood-burning factory-built appliance has
no gas access hole(s) provided, an access hole of 1½ inch or less may be drilled through the lower sides or
bottom of the appliance in a proper workman like manner. This access hole must be plugged with non-combus
-
tible insulation after the gas supply line has been installed.
Ensure that existing chimney cleanouts fit properly.
The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the existing appli-
ance before installing the gas appliance insert.
Smoke shelves, shields and baffles may be removed if attached by mechanical fasteners.
The ventilation openings in the existing appliance may be obstructed by the backer plates, aluminium trim etc.
but these parts are not to be applied so as to have an airtight seal.
!
WARNING
RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.
IF USING CO-AXIAL VENTING WITH SPACERS, THE VENT SYSTEM MUST BE SUPPORTED EVERY 3
FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM
COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES
FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT
PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS
REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF
EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.
W385-0199_B
WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITHA GAS FIREPLACE
INSERT ONLYAND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL
PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED BY THE AUTHORITY HAVING
JURISDICTION.
ATTENTION: CE FOYERA ETE CONVERTIAFIN D’ETRE UTILISE SEULEMENT
COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU
TOUTAUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES AIENT
ETE REMPLACEES ET QUE LE FOYER SOITAPPROUVE DE NOUVEAU PAR LESAUTORITES
AYANT JURIDICTION.
ADVERTENCIA: ESTA CHIMENEASE REMODELÓ PARAUSARSE SOLO CON UNA
INSERCIÓN DE CHIMENEAA GAS Y NO PUEDE USARSE PARA QUEMAR MADERANI COMBUSTIBLES
SÓLIDOS, A MENOS QUE SE HAYAN REEMPLAZADO TODAS LAS PIEZAS ORIGINALES, Y LAAUTORI-
DAD JURISDICCIONAL LA HAYA VUELTO A APROBAR.
3.1 LEVELLING THE APPLIANCE
Move the appliance close to its final position. This appliance is equipped with levelling screws located on the
base. Level using the levelling screws. Levelling the appliance will eliminate rocking or excessive noise when
the fan is in operation. Once the appliance is level, move it partially into place to allow for all connections to be
made. It is not practical to level the appliance once it has been installed. Determine the required depth prior to
installing the appliance and adjust the levelling screws accordingly. 67.2

8
W415-0734 / B / 11.05.10
3.2 CHIMNEY CONNECTION
A. OUTSIDE: Slip the one end of a liner a minimum of 2" over the
collar of the air terminal. Secure using 3 screws. Then seal the
joint and screw heads with high temperature sealant. Repeat
with the other liner to the exhaust collar of the terminal.
NOTE: Connect the supplied 3' of stainless steel flex liner
to the exhaust liner (already attached to the terminal)
using the coupler (also supplied). Secure and seal before
dropping down the chimney.
B. Gently stretch the liners to the required lengths and appliance
into the chimney. Place the terminal onto the top of the chimney
cap and fit the flashing plate to suit. Make weather tight by sealing with
caulking (not supplied) and fasten to the chimney with screws and plugs
(not supplied).
C. NOTE: If there is not enough ceiling height between the fireplace
and the appliance to allow the flex liner connection on the top of
the appliance to be made, see "D". If there is enough ceiling height,
connect the 3" stainless steel flex liner to the exhaust collar closest to the
top front on the appliance. Connect the intake flex liner to
the remaining rear collar. Secure and seal.
1-2" & 1-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST &
2-3" TO 2" REDUCER:
GDI-2320KT VENT KIT 20FT
GDI-2325KT VENT KIT 25FT
GDI-2335KT VENT KIT 35FT
2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:
GDI-320KT VENT KIT 20FT
GDI-325KT VENT KIT 25 FT
GDI-335KT VENT KIT 35 FT
Chimney installation must conform to both national and local code requirements. The chimney must be lined
with one 2" or 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum
vent lengths are 10 and 35 feet respectively. Recommended Napoleon® kits come in 3 lengths:
While the liners must be continuous from the appliance to the chimney cap, to achieve the needed length, they
may be coupled, using an aluminium coupler, provided installation is sealed & secured.
We recommend that exhaust vents that pass through unheated spaces, such as a garage or attic, be
wrapped in a protective sleeve to minimize condensation and reverse flow symptoms.
This appliance is approved for use with a 2" liner for air intake and a 3" liner for exhaust. For best
performance, however, it is recommended to use two 3" liners.
If a 2" liner is used for the intake, it is necessary to adjust the primary air shutter. See "Air Shutter
Settings".
ALUMINUM
FLEX LINER
COUPLER
STAINLESS
STEEL
FLEX LINER
2" OVERLAP
SEALANT
HI-TEMP VENT
CONNECTION
ASSEMBLY
FLASHING
PLATE
2"
OVERLAP
SEALANT
HI-TEMP
EXHAUST
INTAKE

9
W415-0734 / B / 11.05.10
D. Both the log support and the back wall must be removed in order to gain access to the vent connection
assembly. Both the back wall and log support are detached by removing the 12 perimeter screws of
the back wall and the 3 screws located at the back of the log support. Remove the vent connection
assembly. NOTE: The vent connection assembly collars are not specific until the stainless steel
flex liner has been attached to one side. This now designates the side as exhaust. The exhaust
collar must be positioned closest to the front
opening of the appliance. Secure and seal the flex
liners.
E. To reinstall the vent connection assembly, reach
in through the appliance and manoeuvre the vent
connection assembly through the opening in the firebox
top. Take care not to damage the gasket. Secure the
assembly using the four studs and ¼-20 hex nuts.
F. Reinstall the back wall, followed by the log support,
using the perimeter screws
removed in "D". The appliance
may now bepushed into its final
position inside the wood burning
fireplace.Secure the appliance
to the fireplace using perforated
strapping attached to the two
securing holes on either side
of the appliance as shown. We
recommend that the trim be installed before the appliance is placed
into its final position.
BACK WALL
LOG SUPPORT
VENT CONNECTION
ASSEMBLY
VENT
CONNECTION
ASSEMBLY
SECURING
HOLES

10
W415-0734 / B / 11.05.10
3.3 GAS INSTALLATION
3.4 WALL SWITCH / THERMOSTAT
3.5 OPTIONAL ACCESSORY REQUIREMENTS
A. This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.
B. Wiring for optional Napoleon® approved accessories should be done now to avoid reconstruction.
Follow instructions that come with those accessories.
For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient
location. Route 2-strand solid core millivolt wire from the gas appliance to the wall switch / millivolt thermostat.
The recommended maximum lead length depends on the wire size:
WIRE SIZE MAX. LENGTH
14gauge 100 feet
16gauge 60 feet
18gauge 40 feet
Do not connect either the wall switch, thermostat or gas valve to electricity (110 VOLTS).
30.1A
Installation and servicing to be done by a qualified installer. Do not use open flame.
A. Move the appliance into position and secure.
B. If equipped with a flex connector the appliance is designed to accept a 1/2” gas supply. Without the
connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off
valve to turn off the gas supply to the appliance.
C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the cur-
rent CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI
Z223.1 / NFPA 54 in the United States.
D. When flexing any gas line, support the gas valve so that the lines are not bent or kinked.
E. The gas line flex-connector should be installed to provide sufficient movement for shifting the burner
assembly on it’s side to aid with servicing components.
F. Check for gas leaks by brushing on a soap and water solution.
!
WARNING
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS
SPARKS OR OPEN FLAMES.
SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT
WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE
PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT
THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND
ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.
ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG.
VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

11
W415-0734 / B / 11.05.10
4.0 FINISHING
4.1 MINIMUM MANTEL CLEARANCE
This can vary according to the mantle depth. Use the graph to help evaluate the clearance needed.
04
14
35
+
(
,
*
+
7
0
$
1
7
(
/
MANTEL DEPTH
13
12
15
6
12”
15”14”13”
6” MANTEL
5”
3”
4”
!
WARNING
RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE
TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO
OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE
CLEARLY MAINTAINED.
WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE
HEAT RESISTANT TO PREVENT DISCOLOURATION.
73.1

12
W415-0734 / B / 11.05.10
4.2 DOOR REMOVAL AND INSTALLATION
!
WARNING
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO
NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.
FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR
OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR
SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.
BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO
THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.
75.1
!
WARNING
RISK OF FIRE!
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS
SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO
BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.
THE GLASS DOOR ASSEMBLY IS DESIGNED TO PIVOT FORWARD WHEN RELIEVING EXCESS
PRESSURE THAT MIGHT OCCUR. FINISHING OR OTHER MATERIALS MUST NOT BE LOCATED IN
THE OPENING SURROUNDING THE DOOR AS THIS WILL INTERFERE WITH THE DOORS ABILITY TO
RELIEVE THE PRESSURE.
72.6
A. Insert the tool supplied (which is
located behind the left side trim) into
spring loaded door latch.
B. Pull and turn the latch 90°.
C. Release the latch.
D. Tilt the top of the door forward until you
can grab the sides of the door. Lift up
and out of the bottom door retainer.
E. To install, reverse the order of these
instructions.

13
W415-0734 / B / 11.05.10
4.3 LOG PLACEMENT
POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGEMENT AND CARBONING.
CENTRE
SUPPORT
LOCATING PIN LOCATING PIN B
A
CD
The rear log should be centred on the log support
and rest against the rear wall. Log #3 rests against the far left grate post and onto the locating pin on the centre support. Log #2 rests
against the far right grate post and over the locating
pin on the centre support and against the tip of log #3.
NOTE: Skewering log#2 onto the locating pin may
be necessary.
Log (#6) has a leg that fits into an indentation on the
top of log (#3). Log (#4) rests in the indentations on
the tops of logs (#2) and (#1).
Logs (#5) and (#7) fit onto the indentations of the
lower logs.
12
3
6475
!
WARNING
FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE
ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY
DAMAGE OR PERSONAL INJURY.
LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE
PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED
IGNITION MAY OCCUR.
THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.
76.1A
4.4 GLOWING EMBERS
Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of
logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed
edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame; how-
ever, care should be taken to not block the burner ports.
Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZERTM
logs glow when exposed to direct flame. Use only certified "glowing embers" and PHAZERTM logs available
from your Napoleon® dealer.

14
W415-0734 / B / 11.05.10
The appliance can be
equipped with either a 3- or
4-sided trim kit to finish off
the fireplace opening. Slide
the trim assembly over the
keyholes (2 per side) and
drop into place. If installing
the optional 3- or 4-sided
backer plate (GDIBP3 or
GDIBP4), it must be hung
prior to the trim kit installation
using the same keyholes.
TO ADJUST THE TRIM:
If the mitre is out of alignment, open each side and loosen the two screws at
either side trim hinge. Slide the trim up or down to adjust and re-tighten screws.
There is also a very slight in/out adjustment that can be made.
NOTE: Since the side panels open and close, to access the controls, a gap
is necessary at the mitre joint.
The top trim piece has an adjustable securing bracket which enables the trim to
be secured to the firebox shell.
4.5 ALUMINUM EXTRUSION TRIM KIT INSTALLATION
LOOSEN
SCREWS
SLIDE TO
ADJUST
In order to close off the fireplace opening or if the opening is larger than the 3- or 4-sided aluminium extrusion
trim kits, it is recommended to reduce the opening using a noncombustible material such as ceramic tile, mar-
ble, etc or the GDIBP3 or GDIBP4 backer plate kits. The GDIBP3 backer plate is able to fit an opening of 52" x
33½". The GDIBP4 backer plate is able to fit an opening of 52" x 42¾". The outside edge of the backer plate is
finished off with gold trim included in each kit.A GDIBP3D 3 sided deluxe backer plate complete with marquis
trim may also be used to complete the installation. This kit is able to fit an opening of 57" x 33½". Detailed
installation instructions are included with each kit.
If this appliance is being installed into an existing wood burning, zero clearance fireplace, then be aware of this
precaution: Any circulation air opening may be covered (with material) but not sealed!

15
W415-0734 / B / 11.05.10
5.0 BLOWER REPLACEMENT
The Napoleon® gas appliance comes standard with a blower, a heat sensor, variable on/off speed control
and a power cord. Because the blower is thermally activated, when turned on, it will automatically start
approximately 15 minutes after lighting the appliance and will run for approximately 30 minutes after the
appliance has been turned off. Use of the fan increases the output of heat.Air, drawn in through the lower slot,
is driven up the back of the firebox, and exhausted as hot air through the upper slot.
A. Turn off the electrical power and the gas supply to the appliance.
B. Remove the fire viewing door. Remove the logs,
log support and back wall.
C. Remove the blower
access door held
on with 10 screws.
Replace the blower
access door gasket
when changing the
blower.
D. Disconnect the
two blower wires. Remove the blower bracket
secured with one wing nut and lock washer.
For thermodisc replacement: Remove the "Z"
shaped mounting bracket secured to the firebox
wall behind the left side control door. Remove
the thermodisc from the bracket and replace.
E. Replace the blower using the existing bracket.
Slide the vibration reducing pad (A) into the
clip (C) and up against the threaded stud (B) at
the other end. The blower must be able to be
positioned entirely onto the pad.
Slide the blower into the clip (C). Secure to the
threaded stud using the existing lock washer and
wing nut. Ensure that the blower does not touch
the fireplace base or the firebox.
F. Reconnect the two wires. Holding the
replacement gasket in place, re-attach the blower
access door. Replace the backwall, logs and log
support. Reinstall the fire viewing door.
G. Turn the gas supply and electricity back
on.Drywall dust will penetrate into the blower
bearings causing irreparable damage and must
be prevented from coming into contact with the
blower or its compartment. Any damage resulting
from this condition is not covered by the warranty
policy.
black
white
red
BLOWER
THERMAL
SWITCH VARIABLE
SPEED
SWITCH
BLOWER
ACCESS
DOOR
SHOWN WITH LOG SUPPORT AND BACK WALL REMOVED.
a
bC
THERMODISC BRACKET
ASSEMBLY
BLOWER WIRES
BLOWER THROUGH ACCESS DOOR
B
A

16
W415-0734 / B / 11.05.10
6.0 OPERATION
LORSQUE LE GAZ EST ALLUME OU RE-ALLUME LE BOUTON DE GAZ NE PEUT PAS
ETRE TOURNE DE PILOTE A FERME A MOINS QU'IL SOIT ENFONCE.
1. ARRETEZ! LISEZ LES INSTRUCTIONS DE SECURITE SUR L’ETIQUETTE DE
FONCTIONNEMENT.
2. COUPEZ L'ALIMENTATION ELECTRIQUE AU FOYER.
3. TOURNEZ LE BOUTON DE CONTROLE DU GAZ VERS LA DROITE A "OFF".
4. ATTENDEZ CINQ (5) MINUTES AFIN D'EVACUER TOUT LES GAZ. SI VOUS SENTEZ
LE GAZ COMPRIS PRES DU REVETEMENT, ARRETEZ! OBSERVEZ L'ITEM "B" SUR
L’ETIQUETTE DE FONCTIONNEMENT. SI VOUS NE SENTEZ PAS LE GAZ,
CONTINUEZ A L'ETAPE SUIVANTE.
5. SI L'APPAREIL EST MUNI D'UNE SOUPAPE DE REGLAGE DE LA FLAMME. TOURNEZ
LE BOUTON VERS LA DROITE A "OFF".
6. LOCALISEZ LA VEILLEUSE DEVANT LA BUCHE ARRIERE.
7. TOURNE LE BOUTON DU GAZ VERS LA GAUCHE A PILOTE.
8. ENFONCEZ ET GARDEZ LE BOUTON DU GAZ ENFONCE PENDANT QUE VOUS
ALLUMEZ LA VEILLEUSE EN PRENFONCE PENDANT UNE MINUTE ET RE-LACHEZ-
LE. SI LA VEILLEUSE NE RESTE PAS ALLUMEE, REPETEZ LES ETAPES DE3 A 7.
9. LORSQUE LA VEILLEUSE EST ALLUMEE, TOURNEZ LE BOUTON DU GAZ VERS LA
GAUCHE A "ON".
10. SI L'APPAREIL EST MUNI D'UNE SOUPAPE DE REGLAGE DE LA FLAMME, PRESSEZ
ET TOURNEZ LE BOUTON A "HIGH".
11. SI L'APPAREIL EST MUNI D'UNE INTERRUPTEUR OUVERT/FERME A DISTANCE, LE
BRULEUR PRINCIPAL PEUT NE PAS S'ALLUMER QUAND VOUS TOURNEZ LA
SOUPAPE A OUVERT OU "HIGH". L'INTERRUPTEUR A DISTANCE DOIT ETRE EN
POSITION OUVERT POUR QUE LE BRULEUR PRINCIPAL S'ALLUME.
12. RE-ALIMENTEZ L'APPAREIL EN ELECTRICITE.
1. COUPEZ L'ALIMENTATION ELECTRIQUE AU FOYER SI LE SERVICE EST EFFECTUE.
2. ENFONCEZ LEGEREMENT LE BOUTON DE CONTROLE DU GAZ ET TOURNEZ VERS
LA DROITE A "OFF". NE FORCEZ PAS.
TO TURN OFF GAS / COUPER L'ALIMENTATION EN GAZ
1. TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE IF SERVICE IS TO BE
PERFORMED.
2. PUSH IN GAS CONTROL KNOB SLIGHTLY AND TURN CLOCKWISE TO
OFF. DO NOT FORCE.
WHEN LIGHTING AND RE-LIGHTING, THE GAS KNOB CANNOT BE TURNED FROM
PILOT TO OFF UNLESS THE KNOB IS DEPRESSED.
1. ST OP! READ THE SAFETY INFORMATION ON THE OPERATING LABEL.
2. TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE.
3. TURN THE GAS KNOB CLOCKWISE TO OFF.
4. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS INCLUD
ING NEAR THE FLOOR, ST OP! FOLLOW "B" ON THE OPERATING LABEL. IF YOU
DON'T SMELL GAS GO TO THE NEXT STEP.
5. IF FIREPLACE IS EQUIPPED WITH FLAME ADJUSTMENT VALVE TURN CLOCK
WISE TO OFF.
6. FIND PILOT LOCATED IN FRONT OF BACK LOG.
7. TURN GAS KNOB COUNTER-CLOCKWISE TO PILOT.
8. DEPRESS AND HOLD GAS KNOB WHILE LIGHTING THE PILOT WITH THE PUSH
BUTTON IGNITOR. KEEP KNOB FULLY DEPRESSED FOR ONE MINUTE, THEN
RELEASE. IF PILOT DOES NOT CONTINUE TO BURN REPEAT STEPS 3 THROUGH
7.
9. WITH PILOT LIT, TURN GAS KNOB COUNTER-CLOCKWISE TO ON.
10. IF EQUIPPED WITH FLAME ADJUSTMENT VALVE, PUSH AND TURN KNOB TO
HIGH.
11. IF EQUIPPED WITH REMOTE ON-OFF SWITCH, MAIN BURNER MAY NOT COME
ON WHEN YOUTURN THE VALVE TO ON OR HIGH. REMOTE SWITCH MUST BE
IN THE ON POSITION TO IGNITE BURNER.
12. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE.
GAS KNOB TO OFF
BOUTON DU GAZ A
“OFF”
LIGHTING INSTRUCTIONS / INSTRUCTIONS D'ALLUMAGE
A. CE FOYER EST MUNI D'UNE VEILLEUSE QUI DOIT ETRE ALLUMEE MANUELLEMENTTOUT EN
SUIVANT EXACTEMENT CES INSTRUCTIONS.
B. AVANT D'ALLUMER SENTEZ TOUTAUTOUR DU FOYERAFIN DE DETECTER DES FUITES DE GAZ
POSSIBLES. SENTEZ EGALEMENT AU NIVEAU DU PLANCHER CAR CERTAINS GAZ SONT PLUS
LOURD QUE L'AIR ET POURRONT SE DEPOSER SUR LE PLANCHER.
QUE FAIRE S'IL Y A PRESENCE DE GAZ:
• COUPEZ ENTIEREMENT L'ALIMENTATION DE GAZ PRINCIPALE.
• OUVREZ LES FENETRES.
• N'ALLUMEZ AUCUN APPAREIL.
• NE TOUCHEZ PAS AUX INTERRUPTEURS ELECTRIQUES; N'UTILISEZ AUCUN TELEPHONE
DANS VOTRE EDIFICE.
• A PARTIR D'UN VOISIN, COMMUNIQUEZ IMMEDIATEMENT AVEC VOTRE FOURNISSEUR EN
GAZ ET SUIVEZ CES INSTRUCTIONS.
• SI VOUS NE POUVEZ PAS REJOINDRE VOTRE FOURNISSEUR EN GAZ, COMMUNIQUEAVEC
VOTRE SERVICE D'INCENDIES.
C. TOURNEZ LE BOUTON DE GAZ / LE BOUTON MANUEL D'ARRET AVEC LA MAIN SEULEMENT;
N'UTILISEZ JAMAIS D'OUTILS. SI LE BOUTON NE TOURNE PAS MANUELLEMENT N'ESSAYEZPAS
DE LA REPARER. APPELEZ UN TECHNICIEN DE SERVICE QUALIFIE. FORCER LE MOUVEMENT
OU TENTER DE REPARER LE MECANISME PEUT SE TRADUIRE PAR UN FEU OU UNE EXPLO-
SION.
D. N'UTILISEZ PAS CE FOYER SI UNE DE SES PARTIES A ETE SUBMERGEE. APPELEZ
IMMEDIATEMENT UN TECHNICIEN DE SERVICE QUALIFIE POUR INSPECTER LE FOYER ET
REMPLACER TOUTE COMPOSANTE DU SYSTEME DE CONTROLE OU DU SYSTEME
D'ALIMENTAION QUIAURAIT ETE SUBMERGEE. W385-0201/A / 05.28.04
OPERATINGINSTRUCTIONS/INSTRUCTIONSD'OPERATION
FORYOURSAFETYREADBEFORE OPERATING/ POURVOTRE SECURITELIREAVANTDEFAIREFONCTIONNER
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS
EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
INITIAL LIGHTING OFTHE PILOT AND MAIN BURNERS MUST BE
DONE WITHTHE GLASS DOOR OFF.
DO NOT CONNECT VALVE OR WALL SWITCH TO ELECTRICITY.
SEE INSTALLATION INSTRUCTIONS.
ATTENTION:SIVOUS N'OBSERVEZPASCESINSTRUCTIONSALALETTRE,
UN FEU OU UNE EXPLOSION POURRAIT EN RESULTERCAUSANTAINSI
DES DOMMAGES A LA PROPRIETE, DES BLESSURES CORPORELLES
OU PERTE DE VIE.
L’ ALLUMAGE INITIAL DE LA VEITLLEUSE ET DU BRULEUR PRINCIPAL
DOIT SEFAIREAVEC LAPORTE VITREE ENLEVEE.
NE RACCORDEZ PAS LA SOUPAPE OU L’INTERRUPTEUR MURAL A
L’ELECTRICITE. CONSULTEZ LES INSTRUCTIONS D’INSTALLATION.
A. THIS FIREPLACE IS EQUIPPED WITH A PILOT WHICH MUST BE LIT BY HAND
WHILE FOLLOWING THESE INSTRUCTIONS EXACTLY.
B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND
NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL
SETTLE ON THE FLOOR.
WHAT TO DO IF YOU SMELL GAS:
• TURN OFF ALL GAS TO THE FIREPLACE.
• OPEN WINDOWS.
• DO NOT TRY TO LIGHT ANY APPLIANCE.
• DO NOT TOUCH ANY ELECTRIC SWITCH; DO NOT USE ANY PHONE IN YOUR
BUILDING.
• IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR'S PHONE.
FOLLOW THE GAS SUPPLIER'S INSTRUCTIONS.
• IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.
C. USE ONLY YOUR HAND TO TURN THE GAS CONTROL KNOB / MANUAL SHUT-
OFF KNOB. NEVER USE TOOLS. IF THE KNOB WILL NOT TURN BY HAND, DO NOT
TRY TO REPAIR IT. CALL A QUALIFIED SERVICE TECHNICIAN. FORCE OR AT-
TEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION.
D. DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER. IMMEDI-
ATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE
AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL
WHICH HAS BEEN UNDER WATER.
6.1 REAR BURNER CONTROL
Rear burner
control knob
The purpose of the rear burner is to increase heat output or BTUs of the appliance
and will only operate when the main burner is functioning. To turn the rear burner on,
simply depress the burner control knob (located in the valve compartment at the left
hand side below the piezo ignitor) and rotate the knob counter-clockwise to 'high'.
In order to achieve maximum turn down rate, the rear burner must be turned off.

17
W415-0734 / B / 11.05.10
7.0 ADJUSTMENTS
Remove the pilot screw cap. Adjust the pilot screw to provide properly
sized flame. Turn in a clockwise direction to reduce the gas flow.
Re-install the pilot screw cap.
Inlet pressure can be checked by turning screw (A)
counter-clockwise until loosened and then placing pressure
gauge tubing over the test point. Gauge should read 7”
(minimum 4.5”) water column for natural gas or 13” (11” minimum)
water column for propane. Check that main burner is operating on “HI”.
Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5” water column for natural gas or 10” water
column for propane. Check that main burner is operating on “HI”.
AFTER TAKING PRESSURE READINGS, TIGHTEN
SCREWS FIRMLY TO SEAL. DO NOT OVER
TORQUE. LEAK TEST.
39.6
PILOT
BURNER
THERMOCOUPLE
THERMOPILE
P
I
L
O
T
PILOT SCREW
AB
7.1 VENT RESTRICTION
7.2 PILOT BURNER ADJUSTMENT
Vertical terminations running longer than fifteen feet may display a
very active flame. When this is not desirable, a vent restrictor could
be installed. This restrictor plate will reduce the velocity of the exhaust
gases, slowing down the flame pattern and creating a more traditional
appearance.
A. Remove the glass viewing door and logs.
B. Secure the restrictor plate as described.
C. Replace logs and viewing door.
Line up the holes on the vent restrictor with the holes on the bracket
attached to the roof of the firebox.
Secure the vent restrictor into position using the two screws supplied.

18
W415-0734 / B / 11.05.10
7.4 FLAME CHARACTERISTICS
7.3 VENTURI ADJUSTMENT
This appliance has an air shutter that has been factory set open according
to the chart below:
Regardless of venturi orientation, closing the air shutter will cause a more
yellow flame, but can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner ports. The
flame may not appear yellow immediately; allow 15 to 30 minutes for the
final flame color to be established.
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER!
AIR
SHUTTER
OPENING
VENTURI
BURNER
ORIFICE
49.1
It’s important to periodically perform a visual check of the pilot and
burner flames. Compare them to the illustrations provided. If any flames
appear abnormal call a service person.
54.2
3/8” - 1/2”
FLAME MUST
ENVELOPE UPPER
3/8" TO 1/2" OF
THERMOCOUPLE &
THERMOPILE
3"/ 3" LINER SYSTEM
FRONT REAR
NG 1/16" 3/16"
LP 3/16" 7/16"
AIR SHUTTER SETTING
2"/ 3" LINER SYSTEM
FRONT REAR
NG 1/8" 1/4"
LP 1/4" 5/8"
AIR SHUTTER SETTING
This appliance is approved for use with a 2" liner for air intake and a 3" liner for exhaust. For best performance,
however, it is recommended to use two 3" liners.
Air shutter settings will differ depending on the liner system used. Use the charts below to determine the
correct air shutter setting:

19
W415-0734 / B / 11.05.10
8.0 MAINTENANCE
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after servicing. This appliance and its venting system
should be inspected before use and at least annually by a qualified service person. The appliance area must
be kept clear and free of combustible materials, gasoline or other flammable vapors and liquids. The flow of
combustion and ventilation air must not be obstructed.
1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to
expose both assemblies.
2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs
clean by vacuuming or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or
are not burning properly.
4. Check to see that the pilot flame is large enough to engulf the flame sensor and/or thermocouple /
thermopile as well as reaches the burner.
5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning
which can be distributed in the surrounding living area.
6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10
second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer /
distributor.
7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if
necessary.
8. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions
provided for the initial installation. 40.1
MAINTENANCE
MAINTENANCE
MAINTENANCE
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.
DO NOT USE ABRASIVE CLEANERS.
!
WARNING

20
W415-0734 / B / 11.05.10
5.1
DO NOT CLEAN GLASS WHEN HOT! DO NOT USE
ABRASIVE CLEANERS TO CLEAN GLASS.
Buff lightly with a clean dry soft cloth. Clean both sides
of the glass after the first 10 hours of operation with a
recommended fireplace glass cleaner. Thereafter clean
as required. If the glass is not kept clean permanent
discoloration and / or blemishes may result.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
!
WARNING
6.1
If the appliance is equipped with plated parts, you must clean fingerprints or other marks from the plated
surfaces before operating the appliance for the first time. Use a glass cleaner or vinegar and towel to clean.
If not cleaned properly before operating for the first time, the marks can cause permanent blemishes on
the plating. After the plating is cured, the fingerprints and oils will not affect the finish and little maintenance
is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause
discolouration on plated parts.
NOTE: The protective wrap on plated parts is best removed when the assembly is at room
temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat
source.
8.1 DOOR GLASS REPLACEMENT
8.2 CARE OF GLASS
8.3 CARE OF PLATED PARTS
A. Place the door frame face down careful not to scratch the
paint.
B. Center the gasketed glass inside the door frame with the thick
side of the gasket facing up.
C. Bend the glass retainers located along the edge of the door
frame over the gasket holding the glass in place. Careful not
to break the glass.
GLASS
GASKET
DOOR
FRAME
GLASS
RETAINER
!
WARNING
DO NOT USE SUBSTITUTE MATERIALS.
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR
DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE
APPLIANCE BEFORE OPERATION.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
56.1