Napoleon GI3016-P User manual

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W415-0171/D/01.06.04
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • [phone] • fax[phone]
www.napoleonfireplaces.com • [email protected]
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas sup-
plier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
GAS INSERT
INSTALLATION AND OPERATION INSTRUCTIONS FOR
GAS-FIRED VENTED ROOM HEATER
NATURAL GAS MODEL
GI3016-N
PROPANE GAS MODEL GI3016-P
GAS-ZEROCLEARANCEWHENINSTALLEDWITHGI-700KIT(FLUSHFRONT&LOUVRES)
WITHOUTGI-700KITINSTALLRECESSEDINTOAWOODBURNINGNON-COMBUSTIBLEFIREPLACE
CERTIFICATION LABELAFFIXEDTO UNDERSIDE OF FRESHAIR DAMPER

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W415-0171/D/01.06.04
10-11 OPERATION / MAINTENANCE
Operating Instructions
Fresh Air Damper System
Maintenance
11 BLOWER INSTALLATION
Blower Replacement Instructions
11 ADJUSTMENTS
Venturi Adjustments
Pilot Burner Adjustment
12-13 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
Accessories
14-15 TROUBLE SHOOTING GUIDE
PG 2-5 INTRODUCTION
Warranty
General Instructions
Mantle Clearance
General Information
Care of Glass, Enamelled & Plated Parts
5-6 INSTALLATION
Gas Installation
Spill Switch
Venting Action Check
6-9 FINISHING
Brick Panel Installation
Log Placement/Charcoal Embers
Glass, Flashing Kit, Logo Placement,
Louvre, Inset & Bay Kit Installation
WARNING
• It is imperative that the control compartments,
burners and circulating blower and its passageway
in the fireplace and venting system are kept clean.
The fireplace and its venting system should be in-
spected before use and at least annually by a quali-
fied service person. More frequent cleaning may
be required due to excessive lint from carpeting,
bedding material, etc. The fireplace area must be
kept clear and free from combustible materials,
gasoline and other flammable vapours and liquids.
• Do not use this fireplace if any part has been under
water. Immediately call a qualified service techni-
cian to inspect the fireplace and to replace any part
of the control system and any gas control which
has been under water.
• Under no circumstances should this fireplace be
modified.
• Do not burn wood or other materials in this fire-
place.
• Adults and especially children should be alerted to
the hazards of high surface temperatures and should
stay away to avoid burns or clothing ignition. Su-
pervise young children when they are in the same
room as the fireplace.
• Clothing or other flammable material should not be
placed on or near the fireplace.
• Any safety screen or guard removed for servicing
must be replaced prior to operating the fireplace.
• This fireplace must not be connected to a chimney
flue pipe serving a separate solid fuel burning appli-
ance.
• Do not operate the fireplace with the glass door
removed, cracked or broken. Replacement of the
glass should be done by a licensed or qualified serv-
ice person.
• Do not strike or slam shut the fireplace glass door.
• Due to high temperatures, the fireplace should be
located out of traffic and away from furniture and
draperies.
NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN
TABLE of CONTENTS
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

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W415-0171/D/01.06.04
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test
station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that
you, the customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your newThe following materials and workmanship in your new
The following materials and workmanship in your newThe following materials and workmanship in your new
The following materials and workmanship in your new NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON gas fireplace aregas fireplace are
gas fireplace aregas fireplace are
gas fireplace are
warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion
warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion
warranted against defects for as long as you own the fireplace. This covers: combustion
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled com-
ponents and aluminum extrusion trims.ponents and aluminum extrusion trims.
ponents and aluminum extrusion trims.ponents and aluminum extrusion trims.
ponents and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
covered andcovered and
covered andcovered and
covered and NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year
will provide replacement parts free of charge during the first yearwill provide replacement parts free of charge during the first year
will provide replacement parts free of charge during the first year
of the limited warranty.of the limited warranty.
of the limited warranty.of the limited warranty.
of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. Repair
work, however, requires the prior approval of an authorized company official. Labour costswork, however, requires the prior approval of an authorized company official. Labour costs
work, however, requires the prior approval of an authorized company official. Labour costswork, however, requires the prior approval of an authorized company official. Labour costs
work, however, requires the prior approval of an authorized company official. Labour costs
to the account ofto the account of
to the account ofto the account of
to the account of NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON are based on a predetermined rate schedule and any repairare based on a predetermined rate schedule and any repair
are based on a predetermined rate schedule and any repairare based on a predetermined rate schedule and any repair
are based on a predetermined rate schedule and any repair
work must be done through an authorizedwork must be done through an authorized
work must be done through an authorizedwork must be done through an authorized
work must be done through an authorized NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON dealer.dealer.
dealer.dealer.
dealer.
CONDITIONS AND LIMITATIONS
NAPOLEONwarrantsitsproductsagainstmanufacturingdefectstotheoriginalpurchaseronly--i.e.,theindividualorlegalentity (registered customer) whose nameappearsonthe
warrantyregistrationcard filed with NAPOLEON--provided that thepurchasewas made throughanauthorized NAPOLEONdealer and issubjecttothe following conditionsandlimitations:
Thisfactorywarranty isnontransferableandmay not beextendedwhatsoever by anyofour representatives.
Thegasfireplacemust be installed by a licenced,authorizedservicetechnicianor contractor. Installation must be doneinaccordancewiththeinstallationinstructions included with the
productandalllocalandnationalbuildingandfirecodes.
Thislimitedwarranty does notcoverdamagescaused by misuse,lackofmaintenance, accident, alterations,abuseorneglect and parts installedfromother manufacturers will nullifythis
warranty.
Thislimitedwarranty further does notcoveranyscratches, dents, corrosion ordiscolouringcausedby excessive heat, abrasiveandchemicalcleaners nor chipping onporcelainenamel
parts,mechanicalbreakageofPHAZER™logsandembers, nor any venting components used in the installation of the fireplace.
NAPOLEONwarrantsitsstainless steel burnersagainstdefectsin workmanship andmaterialfor life, subject tothefollowing conditions: During thefirst10years NAPOLEON willreplace
or repair thedefective parts atour option free ofcharge. From 10 yearsto life, NAPOLEON will providereplacement burners at50% of the current retail price.
Inthefirst year only,this warrantyextendsto the repairorreplacementofwarranted partswhich are defective in materialorworkmanshipprovidedthat the product hasbeenoperatedin
accordancewiththeoperation instructions and under normalconditions.
Afterthe first year,with respect to this President's Limited Lifetime Warranty,NAPOLEONmay,atitsdiscretion, fully discharge all obligations with respecttothiswarrantybyrefunding
totheoriginalwarrantedpurchaser the wholesale price of any warranted but defectivepart(s).
Afterthefirstyear, NAPOLEON willnot be responsible for installation,labouroranyother costs or expenses related tothereinstallationofa warranted part, and such expenses arenot
coveredby thiswarranty.
Notwithstandingany provisions contained inthisPresident'sLimited Lifetime Warranty,NAPOLEON’Sresponsibilityunderthiswarranty is defined asaboveandit shall not inanyevent
extendtoany incidental, consequential or indirect damages.
Thiswarrantydefines the obligationsandliabilityof NAPOLEON with respecttotheNAPOLEON gasfireplaceand any other warranties expressedorimplied with respecttothisproduct,
itscomponentsoraccessories are excluded.
NAPOLEONneitherassumes,norauthorizes any third party toassume,onits behalf, any other liabilitieswithrespecttothe sale of this product. NAPOLEONwillnotbe responsible for:
over-firing,downdrafts,spillage caused by environmentalconditionssuchasrooftops, buildings, nearby trees,hills,mountains,inadequatevents or ventilation, excessiveventingconfigu-
rations,insufficientmakeupair, or negative air pressures whichmayormaynotbe caused by mechanical systems suchasexhaustfans,furnaces,clothes dryers, etc.
Anydamagestofireplace,combustionchamber,heat exchanger, brass trim or other component due to water, weather damage, long periods ofdampness,condensation,damaging
chemicalsorcleaners will not be the responsibility of NAPOLEON.
Thebillofsale or copy will berequiredtogetherwitha serial number and amodelnumberwhenmaking any warranty claims from yourauthorizeddealer.Thewarranty registration card
mustbereturned within fourteen days toregisterthewarranty.
NAPOLEON reserves theright to haveits representative inspectany product or partthereof prior tohonouring any warrantyclaim.
ALL SPECIFICATIONSAND DESIGNSARE SUBJECT TO CHANGE WITHOUTPRIOR NOTICE DUE TO ON-GOING PRODUCTIMPROVEMENTS. NAPOLEON® IS AREGISTERED
TRADEMARKOF WOLFSTEELLTD. PATENTSU.S. 5.303.693.801-CAN. 2.073.411,2.082.915 &DES417,497(12.07.1999).©WOLF STEELLTD.

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W415-0171/D/01.06.04
The fireplace, when installed, must be electrically con-
nected and grounded in accordance with local codes. In
the absence of local codes, use the current CSA C22.1
CANADIAN ELECTRICAL CODE in Canada or the
ANSI/NFPA70NATIONALELECTRICALCODEin theUnited
States. The blower power cord must be connected into a
properly grounded receptacle. The grounding prong must
not be removed from the cord plug.
Provide adequate ventilation and combustion air. Pro-
vide adequate accessibility clearance for servicing and
operating the fireplace. Never obstruct the front open-
ing of the fireplace.
Mantleclearance,while
conforming to the
stated clearance to
combustible materials,
can vary according to
the mantle depth.
These clearances do
notapplyto a GI-700 kit
type installation.
FORYOUR SATISFACTION, THISFIREPLACE HAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUAL-
ITY! Maximum input is 30,000 BTU/hr for natural gas and
24,000 BTU/hr for propane. When the fireplace is installed
at elevations above 4,500 ft., and in the absence of spe-
cific recommendations from the local authority having ju-
risdiction, the certified high altitude input rating shall be
reduced at the rate of 4% for each additional 1,000 ft. Maxi-
mum output for natural gas is 22,800 BTU/hr at an effi-
ciency of 76% with the fan on, 72% with the fan off; and
18,240 BTU/hr for propane at an efficiency of 76% with the
fan on, 71% with the fan off. MinimumA.F.U.E.(Annual Fuel
Utilization Efficiency) rating is 64% for both natural and
propane gas. Where the fireplace has been factory
equipped for hi-altitude, the input has been downrated by
10%. This fireplace is approved for bathroom, bedroom
and bed-sitting room installations and is suitable for mo-
bile home installation.
Minimum inlet gas supply pressure is 4.5 inches water
column for natural gas and 11 inches water column for
propane. Maximum inlet gas pressure is 7 inches water
column for natural gas and 13 inches water column for
propane. Manifold pressure under flow conditions is 3.5
inches water column for natural gas and 10 inches water
column for propane.
No external electricity (110 volts or 24 volts) is required
for the gas system operation.
Change in flame appearance from "HI" to "LO" is more
evident in natural gas than in propane. The self generating
pilot provides current for a remote burner On-Off switch.
Installation practices vary from region to region and it is
important to know the specifics that apply to your area,
for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed plumber
or gas fitter when installed within the commonwealth of
Massachusetts.
In absence of local codes, install to the current CAN1-B149
Installation Code in Canada or to the National Fuel Gas
Code, ANSI Z223.1, and NFPA 54 in the United States.
Purge all gas lines with the glass door of the fireplace
removed. Assure that a continuous gas flow is at the
burner before installing the door.
Under extreme vent configurations, allow several minutes
(5-15) for the flame to stabilize after ignition. Altitudes
greater than 4,000 ft. require a minimum vent run of 12 ft.
The heater and its individual shutoff valve must be discon-
nected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of ½ psig (3.5
kPa). The fireplace must be isolated from the gas supply pip-
ing system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than ½ psig (3.5 kPa).
A 1/8 inch NPT plug, accessible for test gauge connection,
must be installed immediately upstream of the gas supply
connection to the fireplace.
Thisfireplace must beconnected to anyacceptedlined chim-
ney system listed to ULC-S635M (in Canada) or UL-1777
(in USA). The venting connection must be in compliance
with the chimney manufacturers installation instructions.
The draft hood must be installed so that it is in the same
atmospheric pressure zone as the combustion air inlet to
the fireplace.
This heater can be installed two different ways. If installed
as is, it must be recessed into a vented noncombustible
woodburning fireplace (prefabricated or masonry) only. This
is referred to as an INSERT type of installation.
The minimum fireplace size in which the heater is to be
installed is: HEIGHT 21 inches
WIDTH 26½ inches
DEPTH 17½ inches
If installed in conjunction with kit #GI-700, it may be framed
into an enclosure made of combustible materials. This is
referred to as a ZERO CLEARANCE type of installation.
This heater may only be installed in the GI-700 when using
the glass front kit, GI-FF, as well as one louvre kit, GI-LPB,
GI-LAB, GI-LG or GI-LK. The minimum clearance to com-
bustible construction in this form of installation is:
MANTLEHEIGHT*7 inches**
SIDES,BACK, BOTTOM& TOP 0 inches
B-VENT 1 inch
RECESSEDDEPTH 18½ inches
*MEASUREMENTS TAKEN FROM KIT STANDOFFS. SEE KIT INSTRUCTIONS
**MAXIMUM HORIZONTAL EXTENSION IS 6INCHES.
Objects placed in front of the fireplace must be kept a
minimum of 48" away from the front face.
GENERAL INSTRUCTIONS
MANTLE CLEARANCE
GENERAL INFORMATION
FIGURE1

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Do not use abrasive cleaners to clean these parts. Buff
lightly with a clean dry cloth. Porcelain enamelled compo-
nents must be handled with care. The baked-on finish is
glasslike. If struck, it will chip! Touch-up paint is available
through your Napoleon dealer.
Levelling the insert will eliminate rocking or excessive
noise when the fan is in operation. Replace the securing
screw to the front of the dilution plate.
Install rigid black pipe, a flex connector, if local codes per-
mit, or 1/2" type L, copper tubing with a 3/8" to 1/2" adapter
and a shut off valve to the fireplace. Seal and tighten se-
curely. The adapter will be required between the gas valve
and the copper tubing or flex connector.
Do not damage or kink flex connector!
Check for gas leaks by brushing on a soap and water
solution.
Do not use open flame!
An on/off switch has been included and can be located at
the lower right, behind the louvre access door or at the
right side trim.
For ease of accessibility, this switch may be replaced with
a wall switch or substituted with a millivolt thermostat that
may be installed in a convenient location on any wall. Route
2-strand (solid core) millivolt wire through the electrical
hole located at the bottom right side of the unit. The rec-
ommended maximum lead length depends on wire size:
WIRESIZE MAX.LENGTH
14gauge 100 feet
16gauge 60 feet
18gauge 40 feet
Attach the two leads to terminals 1 and 3 located on the
gas valve.
Do not connect either the wall switch or the gas valve to
electricity (110 volts or 24 volts).
Clean out the ashes from the inside of the woodburning
fireplace. Make sure that the chimney and woodburning
fireplace are in clean and sound condition. Do not remove
bricks or mortar from the masonry fireplace. If necessary
have any repair work done by a qualified person before
installing the insert. Remove the existing fireplace damper
or lock into an open position. Line the chimney with a 4
inch diameter approved liner. Pack insulation around the
liner in the damper area to prevent air flow from entering
the chimney. Chimney installation must conform to both
national and local code requirements. The liner must be
continuous from the fireplace to the chimney cap.
Remove the securing screw from the front of the dilution
plate. Push the dilution hood out of its securing clip and
attach the liner using 3 screws equally spaced. Move the
insert into the centre of the woodburning fireplace making
sure that the dilution draft hood inserts back into its secur-
ing clip. Level using the four levelling screws located front
and back on either side of the fireplace base.
FIGURE2
FIGURE5
FIGURE6
1
2
3
FIGURE4
CARE OF GLASS, ENAMELLED AND PLATED PARTS
INSTALLATION
The glass is 3/16" ceramic glass available from your Na-
poleon dealer. DO NOT SUBSTITUTE MATERIALS. Clean
the glass after the first 10 hours of operation with a recom-
mended gas fireplace glass cleaner. Thereafter clean as
required. DO NOT CLEAN GLASS WHEN HOT! If the glass
is not kept clean permanent discolouration and / or blem-
ishes may result.
FIGURE3

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Remove the se-
curing screws lo-
cated on either of
the firebox sides
as illustrated.
Remove protective
plastic wrap from
all four panels.
Centre the rear
brick panel
against the back of
the firebox. Place
the left brick panel
against the left
side of the firebox,
ensuring that it
butts up to the rear
panel.
Excess material may be trimmed with a utility knife. Secure
in place using a retainer bracket and 2 of the screws. Re-
peat for the right side.
FIGURE7
FIGURE8
This is a thermally activated switch, attached to the back of
the unit and extending up into the dilution draft hood, which
senses the change in temperature and shuts down the
gas valve in the event of a severe downdraft of air or a
blocked or disconnected vent. It acts as a safety shutoff to
prevent a build up of carbon monoxide or an explosion of
unburnt gases during start up. If the flue is blocked or has
no "draw", the spill switch will automatically shut off the
supply of gas within about 5-10 minutes.
TAMPERING WITH THE SWITCH CAN RESULT IN
CARBON MONOXIDE (CO) POISONING AND POS-
SIBLE DEATH.
A check for correct venting action must be made before
the installed insert is left with the customer.
Test after installing the unit into either the GI-700 ZERO
CLEARANCE KIT or a vented noncombustible fireplace in
the following manner:
1. Close all doors and windows in the room / start exhaust
fans in the home / turn fireplace blower off.
2. Set controls to "high" and light the unit.
3. Wait 5 minutes. Light a match and hold it to the spill tube
opening.
4. Venting action is satisfactory if smoke is drawn into the
spill tube. Venting action is unsatisfactory if the flame and
smoke are not drawn into the tube.
5. If venting action is unsatisfactory, turn the unit off, wait
10 minutes and try again. If the smoke or flame is still not
drawn into the spill tube, turn the unit off and check for
adequate fresh air supply, vent blockage or restriction. If
necessary, consult with a qualified inspector.
When shipped, the brick panels range in colour from
white to varying shades of brown. During initial use, the
panels will darken temporarily and emit a slight odour
for a few hours. This is a normal condition that will not
occur again. Simply open a window to sufficiently venti-
late the room. The appearance of the panels will perma-
nently lighten in colour with use.
FIGURE9a
FIGURE9b
SPILL SWITCH
FINISHING
OPTIONAL BRICK PANEL INSTALLATION
VENTING ACTION CHECK

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W415-0171/D/01.06.04
FIGURE10
FIGURE11
POSITIONINGTHELOGS IMPROPERLYWILLCAUSE
FLAMEIMPINGEMENTANDCARBONING.
PHAZERTM logs and charcoal embers, exclusive to Napo-
leon Fireplaces, provide a unique and realistic glowing
effect that is different in every installation. Take the time to
carefully position the charcoal embers for a maximum glow-
ing effect.
Randomly place the embers along the front burner ports.
Keep ember dust away from burner ports to avoid plugging
them.
Fine dust found in bottom of bag not to be used.
PHAZERTM logs and charcoal embers glow when exposed
to direct flame. Use only certified PHAZERTM logs and char-
coal embers available from your Napoleon dealer.
1. Place the front log onto the main burner, pushing it as
close as possible to the burner ports without
blocking/covering them. The left and right spacing between
the log ends and the burner ports should be equal.
2. Place the back log onto the log support brackets located
on the rear wall of the combustion chamber. The notch
situated at the lower left of the back log should be centred
evenly above the pilot assembly.
3. While supporting the back log, to prevent it from falling
forward, set the three smaller logs into the pockets and
grooves of the front and back logs, respectively.
Log colours may vary. During the initial use of the fire-
place, the colours will become more uniform as colour
pigments burn in during the heat activated curing proc-
ess.
LOG PLACEMENT
CHARCOAL EMBERS

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Attach the lower glass bracket.
Seat the glass inside the bracket
and using two screws attach the
upper glass bracket, as shown.
Assemble the flashing and mount to the inside of the outer
shell using 4 securing screws (supplied with the louvre
kit).
Remove the backing of the logo supplied and place on the
glass viewing area, as indicated.
LOWER GLASS BRACKET
LOGO
11/8"
13/8"
SECURING SCREW
LOCATIONS
LOGO PLACEMENT
FLUSH GLASS FRONT KIT, GI-FF
FLASHING SURROUND KITS, GI-900 / GI-909
UPPERLOUVRES
Insert the back edge of the upper louvre into the upper
louvre clips. LOWERLOUVRES
Secure the lower louvre assembly to the insert, using the 4
screws supplied.
FLUSH LOUVRE KIT, GI-1L
FIGURE12b
FIGURE13 FIGURE14
FIGURE12a
SIDE VIEW
UPPER
LOUVRE
LOUVRE
CLIP

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W415-0171/D/01.06.04
With the bay chassis on
a flat surface, insert the
front glass (bottom first)
and centred to the mitred
edges of the chassis.
Fit the bevelled edge of
the each side glass piece
tightlyto either edgeof the
front glass.
Securethe glass by bend-
ing up the retainer tabs at
the top and bottom.
Spread and insert the
spring clips between the
side glass and the chas-
sis (2 per side).
Place the front brick panel
pieces into place at the bottom.
Secure the bay to the insert front at the top and bottom
outside corners using 4 screws.
Note: Black louvre assembly, if supplied, must be installed
as uppers, due to the high fireplace temperature.
SPRING CLIP
FIGURES16
RETAINERTAB
Assemble the flashing and mount to the inside of the outer
shell using 4 securing screws and spacers (supplied) as
shown. Hook the ornamental inlays over the spacers.
Both these options may be
attached to the insert front
using 4 magnets, posi-
tioned as shown:
NOTE:The ornamental bay
inlays can be adjusted to
align with the bay door as-
sembly.
FIGURE17
FIGURE18
FIGURE19
FIGURE20
MAGNET
MAGNET
UPPER LOWER
FIGURES15
ORNAMENTAL FLUSH INSETS, GI-OI
BAY GLASS FRONT, GI-BF
BAY LOUVRES, GIB-L
ORNAMENTAL BAY INSETS, GI-OI

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W415-0171/D/01.06.04
If your masonry fireplace is equipped with a fresh air inlet
in the floor of the firebrick chamber, the insert is able to
take outside air directly into the unit through an opening in
its base thereby eliminating the need to use preheated
room air for combustion. The flow of air may be adjusted
through the use of a damper located below the louvre ac-
cess door. The damper should be kept closed (pushed all
the way in) when the unit is not in operation or if no outside
air is available. The damper is fully open when pulled for-
ward (one inch from the closed position).
FIGURE22
Never obstruct the flow of combustion or
ventilation air.
When lit for the first time, the stove will emit a slight odour
for a few hours. This is a normal temporary condition
caused by the curing of the logs and the "burn-in" of inter-
nal paints and lubricants used in the manufacturing proc-
ess and will not occur again.
Simply open a window to sufficiently ventilate the room.
After extended periods of non-operation such as following
a vacation or a warm weather season, the fireplace may
emit a slight odour for a few hours. This is caused by dust
particles in the heat exchanger burning off. Open a window
to sufficiently ventilate the room.
Call a qualified service technician. Force or attempted
repair may result in a fire or explosion.
DDo not use this insert if any part has been under water.
Immediately call a qualified service technician to inspect
the unit and replace any part of the control system and
any gas control touched by water.
AThis stove has a pilot which must be lit by hand while
following these instructions exactly.
BBefore lighting, smell all around the fireplace area for
gas and next to the floor because some gas is heavier
than air and will settle on the floor.
CUse only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or turn
by hand, do not try to repair it.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire de-
partment.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone
in your building.
8. Depress and hold the gas knob while lighting the pilot
with the push button igniter. Keep the knob fully de-
pressed for one (1) minute, then release. If the pilot does
not continue to burn, repeat steps 3 through 7.
9. With the pilot lit, turn the gas knob counter-clock-
wise to "on" position.
10. If your insert is equipped with a flame adjustment
valve, push and turn the knob to "high".
11. If your insert is equipped with a remote "on-off" switch,
the main burner may not come on when you turn the gas
valve to "on" or "high". The remote switch must be in the
"on" position as well to ignite the main burner.
12. Turn on all electrical power to the insert.
1. Stop! Read all the safety information above. When
lighting and relighting, the gas knob cannot be turned
from "pilot" to "off" unless the knob is depressed.
2. Turn off all electrical power to the stove.
3. Turn the gas knob clockwise to off.
4. Wait 5 minutes for any gas in the combustion cham-
ber to escape. Continue to the next step if you do NOT
smell any gas. If you smell gas, STOP! and follow the
instructions in "What to do if You Smell Gas" listed above.
5. If the unit is equipped with a flame adjustment valve,
turn clockwise to off.
6. Locate the pilot situated in front of the rear log.
7. Turn the gas knob counter-clockwise to "pi-
lot" position.
2. Push in gas control knob slightly and turn clock-
wise to off. Do not force.
1. Turn off all electrical power to the unit if service is
to be performed.
THERMOPI
L
ELECTRODE
PILOT BURNER
GAS VALVE
OPERATION / MAINTENANCE
OPERATING INSTRUCTIONS FRESH AIR DAMPER SYSTEM
FOR YOUR SAFETY READ BEFORE LIGHTING:
WHAT TO DO IF YOU SMELL GAS:
LIGHTING INSTRUCTIONS
TO TURN OFF GAS

11
W415-0171/D/01.06.04
3. Check to see that all burner ports are burning. Clean out
any of the ports which may not be burning or are not burn-
ing properly. (right brick panel must be removed in order to
facilitate burner removal)
4. Check to see that the pilot flame is large enough to
engulf the thermopile on one leg and reaches toward the
burner on the other leg.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on
all openings when the gas knob for the burner is turned
on. A 5 to 10 second total light-up period is satisfactory. If
ignition takes longer, consult your Napoleon dealer / dis-
tributor.
7. Check that the gasketing on the door is not broken or
missing. Replace if necessary.
TURN OFF THE GAS AND ELECTRICAL POWER
BEFORE SERVICING THE FIREPLACE.
CAUTION: Label all wires prior to disconnection when serv-
icing controls. Wiring errors can cause improper and dan-
gerous operation. Verify proper operation after servicing.
This insert and its venting system should be inspected
before use and at least annually by a qualified service per-
son. The fireplace area must be kept clear and free of
combustible materials, gasoline or other flammable va-
pours and liquids. The flow of combustion and ventilation
air must not be obstructed.
1. In order to properly clean the burner and pilot assembly,
remove the logs to expose both assemblies.
2. Keep the control compartment, logs, burner, air shutter
opening and the area surrounding the logs clean by vacu-
uming or brushing, at least once a year.
FIGURE21
The Napoleon gas fireplace insert comes standard with a
blower, a heat sensor, variable on/off speed control and a
power cord. Because the blower is thermally activated,
when turned on, it will automatically start approximately 15
minutes after lighting the fireplace and will run for approxi-
mately 30 minutes after the fireplace has been turned off.
Use of the fan increases the output of heat. Air, drawn in
through the lower louvre access door, is driven up the back
of the firebox, and exhausted as hot air between the upper
louvres.
• Turn off the gas and electric power to the unit.
• Remove the glass door.
• Remove the lower glass bracket.
• Remove the logs.
• Remove the burner assembly. (right brick panel must
be removed in order to facilitate removal)
• Remove the four screws holding the access door in
place on the control assembly (located to the back of
the burner assembly.) For location, see picture in re-
placement parts.
• Disconnect the electrical connectors at the blower.
• Remove the blower.
FIGURE23
1. Remove the pilot adjustment cap.
2. Adjust the pilot screw to provide properly sized flame.
3. Replace the pilot adjustment cap.
Natural gas models have air shutters set at 1/16 (.063")
inch open. Propane gas models have air shutters set at [5/
16] (.313) inch open. Closing the air shutter will cause a
more yellow flame, but can lead to carboning. Opening the
air shutter will cause a more blue flame, but can cause
flame lifting from the burner ports. The flame may not ap-
pear yellow immediately; allow 15 to 30 minutes for the
final flame colour to be established.
AIRSHUTTERADJUSTMENT MUSTONLYBE DONE BYA
QUALIFIEDGASINSTALLER!
PILOT ASSEMBLY
FIGURE25
PILOT ADJUSTMENT
CAP
FLAMEMUSTENVELOPUPPER
3/16"TO½" OF THERMOPILE
THERMOPILE
Drywall dust will penetrate into blower bearings causing irrepairable damage and must be prevented from coming into
contact with the blower or its compartment.
Any damage resulting from this condition is not covered by the warranty policy.
MAINTENANCE
BLOWER REPLACEMENT INSTALLATION
BLOWER SYSTEM BLOWER REPLACEMENT INSTRUCTIONS
ADJUSTMENTS
PILOT BURNER ADJUSTMENTVENTURI ADJUSTMENT
FIGURE24

12
W415-0171/D/01.06.04
# PART NO.DESCRIPTION
1 GZ-551 REPLACEMENTBLOWER
2 W725-0036 NATURAL GAS VALVE C/WADJUSTABLE REGULATOR
2 W725-0037 PROPANE GAS VALVE C/WADJUSTABLE REGULATOR
3 W455-0004 #36 DMS NATURAL GAS BURNER ORIFICE
3 W455-0003 #54 DMS PROPANE GAS BURNER ORIFICE
3 W455-0013 #37 DMS NATURAL GAS BURNER ORIFICE - HIALT
3 W455-0002 #55 DMS PROPANE GAS BURNER ORIFICE - HIALT
4* W660-0007 SPILL SWITCH (NATURAL GAS)
4* W660-0006 SPILL SWITCH (PROPANE)
5 W010-0337 NATURAL GAS PILOTASSEMBLY
5 W010-0338 PROPANE GAS PILOTASSEMBLY
6 W357-0001 PIEZO IGNITER
7 W680-0004 THERMOPILE
8* W690-0002 THERMAL SENSING SWITCH
9* W660-0009 BURNER ON/OFF SWITCH
10 W135-0007 BACK LOG
11 W135-0052 FRONT LOG
12 W135-0015 RIGHT LOG
13 W135-0009 CENTER LOG
14 W135-0016 LEFT LOG
15 GL-610 LOG SET c/w CHARCOAL EMBERS
16* W550-0001 CHARCOAL EMBERS
17 W010-0333 BURNER ASSEMBLY
18 W455-0025 NATURAL GAS PILOT INJECTOR
18 W455-0006 PROPANE GAS PILOT INJECTOR
19* W385-0245 NAPOLEONLOGO
20* W562-0012 DOOR GASKET (2PC - SIDE)
21 KB 35 VARIABLE SPEED SWITCH
#PART NO.DESCRIPTION
22 GI-FF FLUSH GLASS DOOR ASSEMBLY
23* W300-0012 DOOR GLASS
24* W562-0011 DOOR GASKET - TOP
25 GI-BF BAY GLASS DOOR ASSEMBLY
26* W010-0325 SIDE BAY DOOR GLASS -EACH C/W GASKET
27* W010-0326 FRONT BAY DOOR GLASS C/W GASKET
28 GI-1LK BLACK UPPER & LOWER LOUVRES
28 GI-1LPB BLACK UPPER & POLISHED BRASS LOWER LOUVRES
28 GI-1LAB BLACK UPPER & ANTIQUE BRASS LOWER LOUVRES
28 GI-1LSS BLACK UPPER & BRUSHED STAINLESS STEEL
LOWER LOUVRES
28 GI-1LG GOLD PLATED UPPER & LOWER LOUVRES
29 GIB-LK BLACK BAY LOUVRES C/WTRIM
29 GIB-LPB POLISHED BRASS BAY LOWER LOUVRES C/WTRIM
29 GIB-LAB ANTIQUE BRASS BAY LOWER LOUVRES C/WTRIM
29 GIB-LG GOLD PLATED BAY LOUVREASSEMBLY
29 GIB-LSS BRUSHED STAINLESS STEEL BAY
LOWER LOUVRES C/WTRIM
30 GI-OIK BLACK INSET W/ POLISHED BRASS LOWER DOOR TRIM
30 GI-OIG GOLD PLATED ORNAMENTALINSETS
31 GIB-OIK BLACK BAY ORNAMENTALINSETS
C/WLOWER DOOR TRIM
31 GIB-OIG GOLD PLATED BAY ORNAMENTAL INSETS
32 GI 778KT BRICK PANEL KIT
33* W470-0002 ENAMEL TOUCH UP AND BRUSH (SPECIFY COLOUR)
34 GI 700KT ZERO CLEARANCE SHELL
35 111-KT OUTSIDE AIR KIT
36* W690-0001 MILLIVOLTTHERMOSTAT
37* W660-0011 REMOTE CONTROL - ADVANTAGE PLUS
38* GD 660 WALL SWITCH/20FT WIRE
39* W500-0033 V.S.S. MOUNTING PLATE FOR WALL SWITCH
40 GI-900AB6 ANTIQUE BRASS FLASHINGS - 6"
40 GI-900B6 POLISHED BRASS FLASHINGS - 6"
40 GI-900K6 BLACK FLASHINGS - 6"
40 GI-900AB9 ANTIQUE BRASS FLASHINGS - 9"
40 GI-900B9 POLISHED BRASS FLASHINGS - 9"
40 GI-900SS6 BRUSHED STAINLESS STEEL FLASHINGS - 6"
40 GI-900SS9 BRUSHED STAINLESS STEEL FLASHINGS - 9"
40 GI-900K9 BLACK FLASHINGS - 9"
40 GI-909S6 PORCELAIN ALMOND FLASHINGS - 6"
40 GI-909F6 PORCELAIN GREEN FLASHINGS - 6"
40 GI-909K6 PORCELAIN BLACK FLASHINGS - 6"
40 GI-909S9 PORCELAIN ALMOND FLASHINGS - 9"
40 GI-909F9 PORCELAIN GREEN FLASHINGS - 9"
40 GI-909K9 PORCELAIN BLACK FLASHINGS - 9"
41* W175-0145 CONVERSION KIT - NAT - LP
41* W175-0146 HIGH ALTITUDE CONVERSION KIT - NG - LP
41* W175-0148 HIGH ALTITUDE CONVERSION KIT - NG - NG
When ordering replacement parts always give the following
information:
1. MODEL &SERIAL NUMBER OF FIREPLACE
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
4. DESCRIPTION OF PART
5. FINISH
Contact your dealer for questions concerning prices and
availability of replacement parts. Normally all parts can be
ordered through your Napoleon dealer or distributor.
REPLACEMENTS
REPLACEMENT PARTS ACCESSORIES:
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FUR-
THER INFORMATION, CONTACT YOUR NAPOLEON DEALER.
FORFOR
FORFOR
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WARRANTYWARRANTY
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REPLREPL
REPLREPL
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13
W415-0171/D/01.06.04

14
W415-0171/D/01.06.04
Gas piping is undersized.
Pilot goes out while
standing; Main burner
is in 'OFF' position.
- turn on all gas appliances and see if pilot flame flutters,
diminishes or extinguishes, especially when main burners
ignite. Monitor supply pressure.
- check if supply piping size is to code. Correct all under-
sized piping.
Pilot goes out when the
gas knob is released. A - System is not correctly purged. - purge the gas line with the glass door removed.
- fill the tank and purge the gas line with the glass door
removed.
B - Out of propane gas.
- turn up the pilot flame.
D - Pilot flame is not engulfing
the thermopile. - gently twist the pilot head to improve the flame pattern around the thermopile.
E - Thermopile shorting. - clean thermopile and valve connection.
- check that thermopile insulation is not frayed and ground-
ing out on the housing or the burner support.
- replace thermopile.
- replace valve.
F - Faulty thermopile. - test & replace if necessary.
G- Faultyvalve. - test & replace if necessary.
C - Pilot flame is not
large enough
Pilot burning; no gas to
main burner; gas knob
is on; wall switch is on;
heat/flame adjustment
valve is on (if so
equipped.
A- Wall switch is defective - connect a jumper wire across the wall switch terminals;
if the main burner lights, replace the wall switch.
B - Wall switch wiring is defec-
tive. - disconnect switch wires from valve and connect a jumper wire across terminals 1 and 3; if the main burner lights,
check the wires for defects and/or replace wires.
C- Main burner orifice is
plugged. - remove stoppage in orifice.
D- Remote gas valve operator
is defective. - connect a jumper wire across terminals 1 and 3; if main burner does not light, replace gas valve.
- fill the tank and purge the gas line with the glass door
removed.
Pilot will not light. - check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace pilot assembly if the wire insulation is broken or
frayed.
- replace pilot assembly if the ceramic insulator is cracked
or broken.
- replace the push button ignitor.
A - No spark at pilot burner
B - Spark gap is incorrect - spark gap should be 1/16" to 1/8" from the electrode tip
and the pilot burner. Light the pilot with a match and adjust
the electrode tip to the required spark gap and proper loca-
tion.
C - No gas at the pilot burner - check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
D - Out of propane gas
THERMO-
PILE PILOT BURNER
PIEZO
IGNITER
1/16" TO 1/8"
TROUBLE SHOOTING GUIDE
B EFORE ATTEMPTING TO TROUBLESHOOT , PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED .
SYMPTOM PROBLEM TEST SOLUTION

15
W415-0171/D/01.06.04
Main burner goes out;
pilot goes out. A- Refer to "Main burner goes out; pilot stays on"
B- Chimney down-drafting - wait ten minutes. Shut off all exhaust fans in the house
(ie: kitchen and bathrooms), furnace, and clothes dryer.
Open windows and/or doors. Start fireplace and monitor its
operation.
Close doors and windows and start appliances as before;
room is in negative pressure; increase fresh air supply.
C- Chimney is blocked - check for chimney blockage.
D- Liner disconnected from in-
sert. - re-attach liner.
E - Faulty spill switch. - replace.
Carbon is being de-
posited on glass, logs
or combustion cham-
ber surfaces. Flame is impinging on the logs
or combustion chamber. - check that the logs are correctly positioned. - open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and
orifice size as specified by the rating plate values.
- check that the door gasketing is not broken or missing
and that the seal is tight.
- check that the 4" vent liner is free of holes and well sealed
at all joints.
- check that minimum rise per foor has been adhered to for
any horizontal venting.
Air shutter has become blocked - ensure air shutter opening is free of lint or other obstruc-
tions.
Exhaust fumes
smelled in room, head-
aches.
- check for chimney blockage.
- check that chimney is installed to building code.
- room is in negative pressure; increase fresh air supply.
Fireplace is spilling.
A- Wall switch is mounted up-
side down.
B- Remote wall switch is
grounding.
C- Remote wall switch wire is
grounding.
Remote wall switch is
in off position; main
burner comes on
when gas knob is
turned to "ON" posi-
tion.
- reverse.
- replace.
- check for ground (short); repair ground or replace wire.
D -Faulty valve. - replace.
Main burner flame is a
blue, lazy, transparent
flame.
A- Insufficient secondary air. - increase fresh air supply (open door, window, add make-
up air supply)
B- Downdraft or blockage in
chimney. - remove blockage. - check that chimney is installed to building codes (3ft
above highest roof line or 2ft higher than any portion of a
building within a horizontal radius of 10ft of the chimney.)
B- Thermopile shorting.
A - Pilot flame is not large
enough or not engulfing the ther-
mopile.
Main burner goes out;
pilot stays on. - turn on pilot flame. Gently twist the pilot head to improve the flame pattern aroung the thermopile.
- clean thermopile and thermopile connection to valve.
White / grey film forms. Sulphur from fuel is being de-
posited on glass, logs or com-
bustion chamber surfaces.
- clean the glass with a gas fireplace glass cleaner. DO
NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may be-
come permanently marked.
SYMPTOM PROBLEM TEST SOLUTION

16
W415-0171/D/01.06.04
Wolf Steel Fireplace Service History
This fireplace must be serviced annually depending on usage.
Date Service Technician
Name Service Performed Special ConcernsDealer Name